CN101440734B - Safe environment protection high-efficiency oil-gas separating device - Google Patents
Safe environment protection high-efficiency oil-gas separating device Download PDFInfo
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- CN101440734B CN101440734B CN2007101568873A CN200710156887A CN101440734B CN 101440734 B CN101440734 B CN 101440734B CN 2007101568873 A CN2007101568873 A CN 2007101568873A CN 200710156887 A CN200710156887 A CN 200710156887A CN 101440734 B CN101440734 B CN 101440734B
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Abstract
The invention relates to a gas-oil separator, in particular to a safe, environment-friendly and efficient gas-oil separating device for separating gas and oil exhausted from a crank case. The safe, environment-friendly and efficient gas-oil separating device comprises a case body, an upper cover, an air inlet, an air outlet and an oil returning opening arranged at the bottom of the case body. A filter screen I is arranged between the air inlet and the air outlet and divides a cavity into a pre-filtration cavity and an after-filtration cavity, wherein an oil deflector is arranged in the pre-filtration cavity. The device is characterized in that the upper end of the filter screen I is provided with a circular filter screen II; a partition board is arranged between the filter screen I and the filter screen II; and the partition board is provided with a plurality of groups of through holes. The safe, environment-friendly and efficient gas-oil separating device has the advantages of effective balance of pressure of the crank case, high separation rate, security and reliability, long service life, simple structure, simplified production process, lower manufacturing cost, and the like.
Description
Technical field
The present invention relates to a kind of deaerator, especially relate to the high-efficiency oil-gas separating device of the safety and environmental protection that a kind of oil gas that crankcase is discharged separates.
Background technique
As everyone knows, contain organic oil in the mixed gas of the crankcase scavenged of internal-combustion engine, in reclaiming combustion process, can be adsorbed on each parts of internal-combustion engine, form carbon deposit, reduce the service behaviour of internal-combustion engine, quicken the waste of internal-combustion engine abrasion and machine oil, reduce engine operation efficient, shorten the life-span, discharge more harmful gas befouling environment simultaneously.So reclaim the machine oil in the mixed gas, so there is the people to design a kind of gas and oil separating plant, for example the patent No. is a kind of gas and oil separating plant of 95218800.7, it is provided with a helical separator tube at sealing shell, the mixed gas that crankcase is discharged is mapped on the separator tube, and machine oil just apposition temporarily flows out on separator tube and along separator tube, though this invention is simple in structure, but can only drip shape machine oil more greatly by separating particles, vaporific machine oil is not played good separating effect; Also the someone designs a kind of gas and oil separating plant (patent No.: 97202028.4) last lower box is arranged of diesel engine, mandrel and filter disc, spacer is arranged between filter disc and adopted filter screen device, this model utility had bigger improvement to former technology, mainly be that filtration by filter screen comes separation oil and gas, but exist filter disc or filter screen to stop up easily equally, under the effect of internal-combustion engine continuous negative pressure, can not regulate pressure with the balance crankcase, the adsorption force of vaporific machine oil on filter disc or filter screen is little, just can not separate vaporific machine oil better.Someone also design other as the labyrinth, gas and oil separating plants such as negative pressure control, but all exist can not regulate with the balance crankcase pressure with can not separate technical problems such as vaporific machine oil fully efficiently, and be very easy to stop up filter screen, working life is shorter, more can not adapt to the technical requirements of internal-combustion engine each period, each operating mode.In addition, existing most of gas and oil separating plant does not have automatic warning function, and when gas and oil separating plant caused device total failure because of filter screen stops up, the user can not in time find and it be cleaned, be very easy to cause the damage of internal-combustion engine thus, cause heavy losses to the user.
Summary of the invention
The present invention mainly is at the technical problem that existing in prior technology can not balance crankshaft case pressure, separation effect is low, have potential safety hazard, working life is short etc., and the high-efficiency oil-gas separating device of the safety and environmental protection of a kind of case of balance crankshaft effectively pressure, separation effect height, safe and reliable, long service life is provided.
Above-mentioned technical problem of the present invention is mainly solved by following technical proposals: a kind of high-efficiency oil-gas separating device of safety and environmental protection, comprise casing, loam cake, suction port, air outlet and the return opening that is arranged on bottom half, filter screen I is arranged between suction port and the air outlet, cavity is separated into preceding cavity of filter and filter rear chamber, be provided with oil deflector in the cavity before the filter, it is characterized in that described filter screen I upper end is provided with ring-type filter screen II, be provided with dividing plate between filter screen I and the filter screen II, described dividing plate is provided with some groups of through holes.The filter screen II of ring-type is arranged between loam cake and the dividing plate, increased filter screen and oil gas area of contact, improved separation effect; On the dividing plate that is provided with between filter screen I and the filter screen II, offer the through hole of some groups of rules, make-up air enters filter screen I and filter rear chamber respectively by the through hole on the dividing plate, filter screen II not only can filter from airborne sand and dust, can also separate the oil gas that enters from by-pass hole, with work safety and the service behaviour of guaranteeing turbosupercharger; On the other hand, can also stablize the effect of negative pressure on filter screen I, keep the adhesion of machine oil on filter screen I; When air entered filter screen I under suction function, because the flow direction of air is consistent with the gravitational direction of machine oil, therefore, make-up air can be accelerated the speed that machine oil flows downward, and prevents that filter screen is saturated by machine oil, improves the passing ability of gas on filter screen I; On the other hand, the air interleaving techniques combines with the filter screen technology, can tackle the more machine oil particle of small particle diameter, under equal densities filter screen condition, can improve the separation effect of oil gas greatly.
As preferably, offer by-pass hole on the described cabinet exterior, the arranged outside of cabinet exterior has dislocation the by-pass, the conduit wall of dislocation by-pass is provided with warning device or safety valve, dislocation by-pass arranged outside has the sympathetic response cover, and described sympathetic response cover has constituted air passageways with the conduit wall of dislocation by-pass.Gas and oil separating plant can adopt the dislocation by-pass structure of external, cavity between the sympathetic response cover of dislocation by-pass arranged outside and the conduit wall of dislocation by-pass has formed air passageways, the by-pass hole that superfluous mixed gas is offered from cabinet exterior in the casing is flowed out, behind warning device that on dislocation by-pass and conduit wall, is provided with or the safety valve with air passageways in the make-up air that flows into converge, enter casing from the compensated with air hole together and carry out secondary filter; When the filter screen obstruction, when the mixed gas of the warning device of flowing through surpassed safe traffic, warning device can be reported to the police automatically, and the prompting user in time changes or clean filter screen; Warning device can adopt structures such as hummer, safety air vavle, tutorial light, and the sympathetic response of dislocation by-pass arranged outside covers on the effect that can play sympathetic response when hummer is reported to the police, strengthens the wind sound of ringing.
As preferably, the inboard of described cabinet exterior is provided with the dislocation by-pass, and cabinet exterior is provided with by-pass hole, and by-pass hole is provided with warning device or safety valve, the cabinet exterior arranged outside has the sympathetic response cover, and described sympathetic response cover and cabinet exterior have constituted air passageways.Gas and oil separating plant can adopt built-in dislocation by-pass structure, the sympathetic response cover of cabinet exterior arranged outside and the cavity between the cabinet exterior have formed air passageways, after the by-pass hole that superfluous mixed gas is provided with on dislocation by-pass and cabinet exterior in the casing with air passageways in the make-up air that flows into converge, enter casing from the compensated with air hole together and carry out secondary filter, when filter screen stops up, when the mixed gas of warning device of flowing through surpasses safe traffic, warning device can be reported to the police automatically, reminds the user in time to change or clean filter screen; Warning device can adopt structures such as hummer, safety air vavle, tutorial light, and the sympathetic response of cabinet exterior arranged outside covers on the effect that can play sympathetic response when hummer is reported to the police, strengthens the wind sound of ringing.
As preferably, be provided with the compensated with air hole above the described filter screen II, described compensated with air hole is positioned at air passageways inside, is provided with the air conducting frame between compensated with air hole and the filter screen II.In the casing superfluous mixed gas behind dislocation by-pass and warning device with air passageways in the make-up air that flows into converge, enter casing from the compensated with air hole together and carry out secondary filter, the air conducting frame that is provided with between compensated with air hole and the filter screen II can cushion the mixed gas that enters fast from the compensated with air hole effectively, thereby increased the area of contact of mixed gas and filter screen II, improved separation effect greatly.
As preferably, be provided with the blade type centrifugal device between cavity raising middle flask body inwall and the oil deflector before the described filter.The blade type centrifugal device that is provided with between cabinet wall and the oil deflector can prolong oil gas and separate impurities time and distance effectively, strengthens the flowing velocity of air-flow, improves separation effect, alleviates the burden of filter screen I, thereby prolongs the working life of filter screen.
As preferably, be provided with steam outlet pipe in the described filter rear chamber, the steam outlet pipe bottom is provided with " U " type screen support frame; Screen support frame and steam outlet pipe bottom are staggered." U " type screen support frame and steam outlet pipe dislocation are used, gas flows downward through filter screen I under suction function after the filter in the filter rear chamber, touch " U " type screen support frame of steam outlet pipe bottom setting downwards when gas after the filter after, upwards upwards flow again, up to being sucked out the air outlet along steam outlet pipe; On the other hand, the gas that enters from the compensated with air hole upwards upwards flows along steam outlet pipe, up to being sucked out the air outlet after touching " U " type screen support frame that the steam outlet pipe bottom is provided with after through filter screen II and dividing plate and filter screen I downwards again; The present invention has changed the gas flow direction, has realized the effect of compensation gas cooling and separation oil and gas.
As preferably, the joint of described steam outlet pipe and loam cake, dividing plate is provided with locking device.It is rational in infrastructure, designs ingenious.
As preferably, described bottom half is provided with the taper lower body, and the lower body bottom is connected with return opening.The taper lower body more helps collecting the oil droplet that drips on the filter screen, is recycled to return opening, and it is rational in infrastructure, design is ingenious.
Therefore, the present invention has effectively balance crankshaft case pressure, separation effect height, safe and reliable, long service life, simple in structure, characteristics such as production technology is simplified, manufacture cost is lower.
Description of drawings
Accompanying drawing 1 is a kind of structure sectional view of the present invention.
Accompanying drawing 2 is another kind of structure sectional views of the present invention.
Embodiment
Below by embodiment, and in conjunction with the accompanying drawings, technological scheme of the present invention is described in further detail.
Embodiment 1:
A kind of high-efficiency oil-gas separating device of safety and environmental protection (seeing Figure of description 1), comprise casing 1, loam cake 2, suction port 3, air outlet 4 and the return opening 5 that is arranged on bottom half, filter screen I6 is arranged between suction port and the air outlet, cavity is separated into preceding cavity 7 of filter and filter rear chamber 8, be provided with oil deflector 9 in the cavity before the filter, filter screen I upper end is provided with ring-type filter screen II10, is provided with dividing plate 11 between filter screen I and the filter screen II, and dividing plate is provided with some groups of through holes 12; Be provided with blade type centrifugal device 23 between cavity raising middle flask body inwall and the oil deflector before the filter.Offer by-pass hole 13 on the cabinet exterior, the arranged outside of cabinet exterior has dislocation by-pass 14, the conduit wall of dislocation by-pass is provided with warning device 15, and dislocation by-pass arranged outside has sympathetic response cover 16, and the sympathetic response cover has constituted air passageways 24 with the conduit wall of dislocation by-pass.Filter screen II top is provided with compensated with air hole 18, and the compensated with air hole is positioned at air passageways inside, is provided with air conducting frame 19 between compensated with air hole and the filter screen II.Be provided with steam outlet pipe 20 in the filter rear chamber, the steam outlet pipe bottom is provided with " U " type screen support frame 21; Screen support frame and steam outlet pipe bottom are staggered.The joint of steam outlet pipe and loam cake, dividing plate is provided with locking device 17.Bottom half is provided with taper lower body 22, and the lower body bottom is connected with return opening.
When installing and using, gas and oil separating plant adopts the dislocation by-pass structure of external, cavity between the sympathetic response cover of dislocation by-pass arranged outside and the conduit wall of dislocation by-pass has formed air passageways, the by-pass hole that superfluous mixed gas is offered from cabinet exterior in the casing is flowed out, behind warning device that on dislocation by-pass and conduit wall, is provided with or the safety valve with air passageways in the make-up air that flows into converge, enter casing from the compensated with air hole together and carry out secondary filter; When the filter screen obstruction, when the mixed gas of the warning device of flowing through surpassed safe traffic, warning device can be reported to the police automatically, and the prompting user in time changes or clean filter screen; Warning device can adopt structures such as hummer, safety air vavle, tutorial light, and the sympathetic response of dislocation by-pass arranged outside covers on the effect that can play sympathetic response when hummer is reported to the police, strengthens the wind sound of ringing." U " type screen support frame and steam outlet pipe dislocation are used, gas flows downward through filter screen I under suction function after the filter in the filter rear chamber, touch " U " type screen support frame of steam outlet pipe bottom setting downwards when gas after the filter after, upwards upwards flow again, up to being sucked out the air outlet along steam outlet pipe; On the other hand, the gas that enters from the compensated with air hole upwards upwards flows along steam outlet pipe, up to being sucked out the air outlet after touching " U " type screen support frame that the steam outlet pipe bottom is provided with after through filter screen II and dividing plate and filter screen I downwards again; The present invention has changed the gas flow direction, has realized the effect of compensation gas cooling and separation oil and gas.
Embodiment 2: a kind of high-efficiency oil-gas separating device of safety and environmental protection (seeing Figure of description 2), comprise casing 1, loam cake 2, suction port 3, air outlet 4 and the return opening 5 that is arranged on bottom half, filter screen I6 is arranged between suction port and the air outlet, cavity is separated into preceding cavity 7 of filter and filter rear chamber 8, be provided with oil deflector 9 in the cavity before the filter, filter screen I upper end is provided with ring-type filter screen II10, be provided with dividing plate 11 between filter screen I and the filter screen II, dividing plate is provided with some groups of through holes 12.The inboard of cabinet exterior is provided with dislocation by-pass 14, and cabinet exterior is provided with by-pass hole 13, and by-pass hole is provided with warning device 15, and the cabinet exterior arranged outside has sympathetic response cover 16, and sympathetic response cover and cabinet exterior have constituted air passageways 24.All the other structure reference examples 1.
When installing and using, gas and oil separating plant adopts built-in dislocation by-pass structure, the sympathetic response cover of cabinet exterior arranged outside and the cavity between the cabinet exterior have formed air passageways, after the by-pass hole that superfluous mixed gas is provided with on dislocation by-pass and cabinet exterior in the casing with air passageways in the make-up air that flows into converge, enter casing from the compensated with air hole together and carry out secondary filter, when filter screen stops up, when the mixed gas of warning device of flowing through surpasses safe traffic, warning device can be reported to the police automatically, reminds the user in time to change or clean filter screen; Warning device can adopt structures such as hummer, safety air vavle, tutorial light, and the sympathetic response of cabinet exterior arranged outside covers on the effect that can play sympathetic response when hummer is reported to the police, strengthens the wind sound of ringing." U " type screen support frame and steam outlet pipe dislocation are used, gas flows downward through filter screen I under suction function after the filter in the filter rear chamber, touch " U " type screen support frame of steam outlet pipe bottom setting downwards when gas after the filter after, upwards upwards flow again, up to being sucked out the air outlet along steam outlet pipe; On the other hand, the gas that enters from the compensated with air hole upwards upwards flows along steam outlet pipe, up to being sucked out the air outlet after touching " U " type screen support frame that the steam outlet pipe bottom is provided with after through filter screen II and dividing plate and filter screen I downwards again; The present invention has changed the gas flow direction, has realized the effect of compensation gas cooling and separation oil and gas.
Claims (8)
1. the high-efficiency oil-gas separating device of a safety and environmental protection, comprise casing (1), loam cake (2), suction port (3), air outlet (4) and the return opening (5) that is arranged on bottom half, filter screen I (6) is arranged between suction port and the air outlet, cavity is separated into preceding cavity (7) of filter and filter rear chamber (8), be provided with oil deflector (9) in the cavity before the filter, it is characterized in that described filter screen I upper end is provided with ring-type filter screen II (10), be provided with dividing plate (11) between filter screen I and the filter screen II, described dividing plate is provided with some groups of through holes (12).
2. the high-efficiency oil-gas separating device of safety and environmental protection according to claim 1, it is characterized in that offering on the described cabinet exterior by-pass hole (13), the arranged outside of cabinet exterior has dislocation by-pass (14), the conduit wall of dislocation by-pass is provided with warning device (15) or safety valve, dislocation by-pass arranged outside has sympathetic response cover (16), and described sympathetic response cover has constituted air passageways (24) with the conduit wall of dislocation by-pass.
3. the high-efficiency oil-gas separating device of safety and environmental protection according to claim 1, the inboard that it is characterized in that described cabinet exterior is provided with the dislocation by-pass, cabinet exterior is provided with by-pass hole, by-pass hole is provided with warning device or safety valve, the cabinet exterior arranged outside has the sympathetic response cover, and described sympathetic response cover and cabinet exterior have constituted air passageways.
4. according to the high-efficiency oil-gas separating device of claim 2 or 3 described safety and environmental protections, it is characterized in that described filter screen II top is provided with compensated with air hole (18), described compensated with air hole is positioned at air passageways inside, is provided with air conducting frame (19) between compensated with air hole and the filter screen II.
5. according to the high-efficiency oil-gas separating device of claim 1 or 2 or 3 described safety and environmental protections, it is characterized in that being provided with blade type centrifugal device (23) between preceding cavity raising middle flask body inwall of described filter and the oil deflector.
6. according to the high-efficiency oil-gas separating device of claim 1 or 2 or 3 described safety and environmental protections, it is characterized in that being provided with in the described filter rear chamber steam outlet pipe (20), the steam outlet pipe bottom is provided with " U " type screen support frame (21); Screen support frame and steam outlet pipe bottom are staggered.
7. the high-efficiency oil-gas separating device of safety and environmental protection according to claim 6 is characterized in that the joint of described steam outlet pipe and loam cake, dividing plate is provided with locking device (17).
8. according to the high-efficiency oil-gas separating device of claim 1 or 2 or 3 described safety and environmental protections, it is characterized in that described bottom half is provided with taper lower body (22), the lower body bottom is connected with return opening.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007101568873A CN101440734B (en) | 2007-11-19 | 2007-11-19 | Safe environment protection high-efficiency oil-gas separating device |
| PCT/CN2008/001838 WO2009070963A1 (en) | 2007-11-19 | 2008-11-03 | Oil-gas separator device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007101568873A CN101440734B (en) | 2007-11-19 | 2007-11-19 | Safe environment protection high-efficiency oil-gas separating device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101440734A CN101440734A (en) | 2009-05-27 |
| CN101440734B true CN101440734B (en) | 2010-12-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2007101568873A Expired - Fee Related CN101440734B (en) | 2007-11-19 | 2007-11-19 | Safe environment protection high-efficiency oil-gas separating device |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102009012400A1 (en) * | 2009-03-10 | 2010-09-23 | Thyssenkrupp Presta Teccenter Ag | Hollow body with integrated oil separator |
| CN103758611A (en) * | 2014-01-27 | 2014-04-30 | 山东华盛中天工程机械有限责任公司 | Oil-gas separation device for engine |
Citations (7)
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|---|---|---|---|---|
| US4878929A (en) * | 1989-02-01 | 1989-11-07 | Nelson Industries Inc. | Liquid-gas separator |
| CN2608694Y (en) * | 2003-02-27 | 2004-03-31 | 洪志才 | Pressure relief aeolian type oil gas separator of internal combustion engine |
| US6858051B2 (en) * | 2002-08-28 | 2005-02-22 | Robert Bosch Gmbh | Device for separating a fluid from a gas stream |
| CN2716516Y (en) * | 2004-07-01 | 2005-08-10 | 洪志才 | Balanced type oil-gas separator |
| CN2809233Y (en) * | 2005-04-28 | 2006-08-23 | 新乡县七里营液压件厂 | Oil-gas separator for diesel engine |
| CN2906075Y (en) * | 2006-05-10 | 2007-05-30 | 陈秋云 | Oil-gas separator |
| CN2921304Y (en) * | 2006-06-23 | 2007-07-11 | 刘建平 | Oil gas separator |
-
2007
- 2007-11-19 CN CN2007101568873A patent/CN101440734B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4878929A (en) * | 1989-02-01 | 1989-11-07 | Nelson Industries Inc. | Liquid-gas separator |
| US6858051B2 (en) * | 2002-08-28 | 2005-02-22 | Robert Bosch Gmbh | Device for separating a fluid from a gas stream |
| CN2608694Y (en) * | 2003-02-27 | 2004-03-31 | 洪志才 | Pressure relief aeolian type oil gas separator of internal combustion engine |
| CN2716516Y (en) * | 2004-07-01 | 2005-08-10 | 洪志才 | Balanced type oil-gas separator |
| CN2809233Y (en) * | 2005-04-28 | 2006-08-23 | 新乡县七里营液压件厂 | Oil-gas separator for diesel engine |
| CN2906075Y (en) * | 2006-05-10 | 2007-05-30 | 陈秋云 | Oil-gas separator |
| CN2921304Y (en) * | 2006-06-23 | 2007-07-11 | 刘建平 | Oil gas separator |
Non-Patent Citations (1)
| Title |
|---|
| JP特开平9-177529A 1997.07.08 |
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