CN101440596A - Combined artificial sports straw mat and processing method thereof - Google Patents

Combined artificial sports straw mat and processing method thereof Download PDF

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Publication number
CN101440596A
CN101440596A CNA2007101247868A CN200710124786A CN101440596A CN 101440596 A CN101440596 A CN 101440596A CN A2007101247868 A CNA2007101247868 A CN A2007101247868A CN 200710124786 A CN200710124786 A CN 200710124786A CN 101440596 A CN101440596 A CN 101440596A
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layer
straw
adhesive layer
combined type
artificial
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CNA2007101247868A
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CN101440596B (en
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李謦宇
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Abstract

A combined artificial sports grass mat and a processing method thereof relate to an artificial sports lawn and a manufacturing method thereof. The combined artificial sports grass mat comprises an artificial fiber grass layer, an adhesive layer and a substrate buffer layer, wherein the artificial fiber grass layer is positioned on a surface layer, the adhesive layer is positioned in a middle layer, the substrate buffer layer is positioned on a bottom layer, and the artificial fiber grass layer and the substrate buffer layer are connected into an integral structure through the adhesion of the adhesive layer; the substrate buffer layer is a foaming resin material layer with certain thickness and elasticity; the periphery of the combined artificial sports straw mat is provided with a male tenon structure and a female tenon structure which are embedded and buckled with each other; the processing method of the combined artificial sports straw mat of the invention bonds the artificial fiber straw layer, the adhesive layer and the substrate buffer layer at one time, and the integrated structure is formed integrally, a mould can be used or not, the one-time forming mechanical flow production line has high production efficiency, and even can be produced in real time on the construction site.

Description

Combined type artificial sport straw mattress and processing method
Technical field
The present invention relates to a kind of artificial sport lawn and preparation method thereof.
Background technology
Traditional sports ground is soil, sand or concrete smooth ground.Since new materials such as rubber and plastic, resin came out, the sports ground so that materials such as rubber and plastic, resin are built also occurred in succession as plastic cement race track, artificial lawn football field etc., and is extensively promoted.
The artificial sport lawn of prior art is spliced by a plurality of unit, the structure of each unit comprises basic unit, the adhesive layer of artificial fiber straw layer, braiding structure from top to bottom, the artificial fiber straw layer is inserted and is through in the basic unit of braiding structure, is coated with then with adhesive layer to constitute integrative-structure.
From present case, there is the deficiency of following several respects at least in the artificial sport lawn of prior art:
In one, the prior art, the area of the cell block on lawn generally has only the wood floor bolck size, and the area of the cell block on composition artificial sport lawn is too small, thereby the workload of on-the-spot splicing is very big, and globality also is affected unavoidably.Though can't accomplish also that at present a module unit piece just can be paved with whole sports ground, with regard to a sports ground, wish that used lawn cell block is fewer better.
Two, in the splicing of the cell block of artificial lawn and cell block, the way that prior art adopts is that the back is pieced together mutually at its bottom surface cushioning liner and to stick with glue agent bonding in the limit of two cell blocks and limit, and this joining method has two big deficiencies.The one, bonding adhesive is easily aging and cracked, makes liner lose interconnect function, and bonding adhesive is coated on the bottom surface of basic unit simultaneously, through back after a while easily with basic unit's disengaging, obvious, this dependence liner is not really durable with being connected of bonding adhesive; The 2nd, it is loaded down with trivial details to construct, and the time is long, and labour intensity is also big, lays the installation cost height.Therefore, also there's sth behind all this can do for the connection between the cell block.
Three, artificial lawn is laid on the formed smooth ground of civil works in the prior art, this ground or soil matrix, or concrete structure.No matter be soil matrix, or the ground of concrete structure, shortcoming elasticity, shortcoming resiliency, and above-mentioned basic unit, glue-line, the artificial lawn of artificial fiber straw layer structure also is a kind of structure that is short of elasticity, shortcoming resiliency.Therefore, the artificial lawn of the shortcoming elasticity of existing structure, shortcoming resiliency is laid on the smooth ground of shortcoming elasticity, shortcoming resiliency, and undoubtedly, formed artificial lawn sports ground also is to be short of elasticity, shortcoming resiliency.For the sports ground of a standard, has certain elasticity, resiliency is minimum technical requirements.In order to strengthen the elasticity of existing artificial lawn, must start with from the material of artificial lawn and structure and be improved.
Summary of the invention
At the above-mentioned deficiency of prior art, the present invention has three purposes: the structure and the material of one, improvement artificial sport lawn cell block; Two, improve connected mode and structure between its cell block; Three, improve the preparation method of its cell block, make the cell block of bulk, increase the area of its cell block.Thereby release a kind ofly have that suitable elasticity, resiliency, construction and installation are easy, the combined type artificial sport straw mattress of good integrity, long service life.
In order to achieve the above object, finish above-mentioned task, combined type artificial sport straw mattress of the present invention adopts following technical scheme.
Construct combined type artificial sport straw mattress of the present invention, its structure comprises the artificial fiber straw layer, adhesive layer, also comprise the substrate cushion coat, the artificial fiber straw layer is positioned at the top layer, the adhesive layer layer that mediates, the substrate cushion coat is in bottom, by the bonding of adhesive layer artificial fiber straw layer, substrate cushion coat structure is connected into overall structure; Described substrate cushion coat is for having certain thickness and rubber-like foamed resin material layer.
Described adhesive layer has certain thickness, makes it possess certain supporting capacity and overall structure power.As sports ground, not only to possess certain resiliency, provide certain elastic force to corresponding action, help the performance of action effect, and the overall structure power on horizontal plane is eager to excel in whatever one does, makes artificial lawn have shock resistance, shear-stable ability on overall structure, promptly possesses the ability of anti-deformation.This ability is provided by the adhesive layer as the intermediate layer, and adhesive layer must possess certain thickness could guarantee that artificial lawn has the ability of corresponding anti-deformation.Therefore, adhesive layer not only plays a part bonding, or the carrier of the whole anti-deformation of artificial lawn.
The periphery of the adhesive layer of combined type artificial sport straw mattress of the present invention, substrate cushion coat has the tongue and groove structure that interlocking each other interlocks, and is fastenedly connected by the tongue and groove structure between this combined type artificial sport straw mattress (being cell block).When site operation is installed,, save time as long as the cell block clamping is pieced together just to become mutually, laborsaving, saving of labor, cost-saving, and in conjunction with firmly, durable in use.
Also comprise the down permeable hole of percolating water on the combined type artificial sport straw mattress of the present invention, behind the rain or after the cleaning place, can ponding.
The processing method of combined type artificial sport straw mattress of the present invention, described artificial fiber straw layer, adhesive layer, substrate cushion coat three is once bonding, and global formation is structure as a whole, and can use mould, also can not use mould.This one-time formed mechanical flow production line highly efficient in productivity, even can be on-the-spot instant production of construction.
Described artificial fiber straw layer, adhesive layer behind bonding forming of substrate cushion coat three, is made permeable hole; Be cut into required size, and make its periphery and make the tongue and groove structure.
Described substrate cushion coat is that rubber is or/and Albertol's expanded material.
Described adhesive layer can be selected various made bonding adhesive for use.
Described artificial fiber straw layer can be selected various artificial fibers for use.
Combined type artificial sport straw mattress of the present invention is compared with prior art has outstanding advantage: one, designed rubber-like substrate cushion coat, created advantage for sports ground meets international standards, helped the performance of action effect and protect athletic health safety; Two, adhesive layer has certain thickness, makes it possess certain supporting capacity and overall structure power, makes artificial lawn possess the ability of anti-deformation, the application life of favourable raising sports ground on overall structure; Three, the periphery of combined type artificial sport straw mattress of the present invention has the tongue and groove structure that interlocking each other interlocks, and the buckle that this tongue and groove structure has tension stress connects, make between cell block and be fastenedly connected by tongue and groove, when site operation is installed, as long as the cell block clamping is pieced together just to become mutually, save time, laborsaving, saving of labor, cost-saving, and in conjunction with firmly, tension stress, the application life of also favourable its sports ground of raising; Its four owing to adopt the new technology of global formation, the single-block area of combined type artificial sport straw mattress of the present invention increases many than existing product, according to aftermentioned embodiment, can be 1.46 * 1.46 meters as length * wide, the globality of artificial sport field is strengthened, construction and installation are convenient more; Five, combined type artificial sport straw mattress of the present invention is had many uses, and except that laying sports ground, also is applicable to public place of entertainment, playing field, courtyard, indoor etc.
Description of drawings
Fig. 1 is a combined type artificial sport straw mattress structural representation of the present invention;
Fig. 2 is a combined type artificial sport straw mattress A-A cut-away view of the present invention;
Fig. 3 is a combined type artificial sport straw mattress tongue and groove structural representation of the present invention.
Among the figure: 1, artificial fiber straw layer, 2, adhesive layer, 3, the substrate cushion coat, 4, the tongue and groove structure, 41, public tenon, 411, side is protruding, 42, female tenon, 421, the side hoop is protruding.
The specific embodiment
Below, introduce the specific embodiment of the present invention in conjunction with the accompanying drawings.
Construct combined type artificial sport straw mattress of the present invention, its structure comprises artificial fiber straw layer 1, adhesive layer 2, also comprise substrate cushion coat 3, artificial fiber straw layer 1 is positioned at the top layer, adhesive layer 2 layer that mediates, substrate cushion coat 3 is in bottom, by the bonding of adhesive layer 2 artificial fiber straw layer 1, substrate cushion coat 3 structures is connected into overall structure; Described substrate cushion coat 3 is for having certain thickness and the rubber-like foamed material layer.
Described adhesive layer 2 comprises having certain thickness, and described thickness is definite like this, and the existence of this thickness makes adhesive layer 2 can keep certain supporting capacity and overall structure power.Make adhesive layer 2 become the carrier of the whole anti-deformation of artificial lawn.
The thickness of described adhesive layer 2, preferred 8~15 millimeters according to different athletic ground type the present invention.
The size of combined type artificial sport straw mattress of the present invention (being cell block) can have multiple choices: perhaps long * as widely to be (1.4~1.5 meters) * (1.4~1.5 meters); Perhaps wide is (1.4~1.5 meters), and its length cuts immediately by the actual required of place, and is more favourable to the globality that strengthens sports ground.
The periphery of combined type artificial sport straw mattress adhesive layer 2 of the present invention, substrate cushion coat 3 has the tongue and groove structure 4 that interlocking each other interlocks, and leans on tongue and groove structure 4 fastening buckles between this combined type artificial sport straw mattress (being cell block).When site operation is installed,, save time as long as the cell block clamping is pieced together just to become mutually, laborsaving, saving of labor, cost-saving, and in conjunction with firmly, durable in use.
Described tongue and groove structure 4 is an overall structure with adhesive layer 2, substrate cushion coat 3, it comprises public tenon 41, female tenon 42, the outer end of public tenon 41 has the side of protruding respectively to its both sides protruding 411, the outer rim on female tenon 42 both sides has inside gathering and side hoops protruding 421 protruding 411 couplings of side, side protruding 411 is snapped in the side hoop protruding 421, make the firm each other buckle of combined type artificial sport straw mattress, have the intensity of very high tension stress.
Also comprise the down permeable hole of percolating water on the combined type artificial sport straw mattress of the present invention, behind the rain or after the cleaning place, can ponding.
The processing method of combined type artificial sport straw mattress of the present invention, described artificial fiber straw layer 1, adhesive layer 2, substrate cushion coat 3 threes are once bonding, and global formation is structure as a whole, and can use mould, also can not use mould.This one-time formed mechanical flow production line highly efficient in productivity, even can be on-the-spot instant production of construction.
Described artificial fiber straw layer 1, adhesive layer 2 behind bonding forming of substrate cushion coat 3 threes, is made permeable hole; Be cut into required size, its periphery is made tongue and groove structure 4.
Described substrate cushion coat 3 is a rubber or/and Albertol's expanded material, substrate cushion coat 3 preferred polyurethane foamed plastics among the present invention.
Described adhesive layer 2 can be selected various made bonding adhesive for use, adhesive layer 2 preferred polyurethane glue sticks among the present invention.
Described artificial fiber straw layer 3 can be selected various artificial fibers for use, such as polypropylene, polyethylene, nylon etc.

Claims (10)

1, combined type artificial sport straw mattress, its structure comprises artificial fiber straw layer (1), adhesive layer (2), it is characterized in that: also comprise substrate cushion coat (3), artificial fiber straw layer (1) is positioned at the top layer, adhesive layer (2) layer that mediates, substrate cushion coat (3) is in bottom, by the bonding of adhesive layer (2) artificial fiber straw layer (1), substrate cushion coat (3) structure is connected into overall structure; Described substrate cushion coat (3) is for having certain thickness and rubber-like foamed resin material layer.
2, the combined type artificial sport straw mattress of narrating according to claim 1, it is characterized in that: described adhesive layer (2) comprises having certain thickness, described thickness is definite like this, and the existence of this thickness makes adhesive layer (2) can keep certain supporting capacity and overall structure power.
3, the combined type artificial sport straw mattress of narrating according to claim 2 is characterized in that: the thickness of described adhesive layer (2), preferred 8~15 millimeters according to different athletic ground types.
4, the combined type artificial sport straw mattress of narrating according to claim 1 is characterized in that: the combined type artificial sport straw mattress is the size of cell block, perhaps long * wide be (1.4~1.5 meters) * (1.4~1.5 meters); Perhaps wide is (1.4~1.5 meters), and its length cuts immediately by the actual required of place.
5, the combined type artificial sport straw mattress of narrating according to claim 1, it is characterized in that: the periphery of straw mattress adhesive layer (2), substrate cushion coat (3) has the tongue and groove structure (4) that interlocking each other interlocks, and is fastenedly connected by tongue and groove structure (4) between the combined type artificial sport straw mattress.
6, the combined type artificial sport straw mattress of narrating according to claim 5; It is characterized in that: described tongue and groove structure (4) is an overall structure with adhesive layer (2), substrate cushion coat (3), it comprises public tenon (41), female tenon (42), the outer end of public tenon (41) has the side of protruding respectively to its both sides protruding (411), the outer rim on female tenon (42) both sides has inside gathering and side hoop protruding (421) side protruding (411) coupling, and side protruding (411) is snapped in the side hoop protruding (421).
7, the combined type artificial sport straw mattress of narrating according to claim 1 is characterized in that: also comprise having the down permeable hole of percolating water on the combined type artificial sport straw mattress.
8, the processing method of combined type artificial sport straw mattress is characterized in that: described artificial fiber straw layer (1), and adhesive layer (2), substrate cushion coat (3) three is once bonding, and global formation is structure as a whole,
The processing method of the combined type artificial sport straw mattress of 9, being narrated according to Claim 8 is characterized in that: described artificial fiber straw layer (1), and adhesive layer (2) behind bonding forming of substrate cushion coat (3) three, is made permeable hole; Be cut into required size, its periphery is made tongue and groove structure (4).
The processing method of the combined type artificial sport straw mattress of 10, being narrated according to Claim 8 is characterized in that: described substrate cushion coat (3) for rubber or/and Albertol's expanded material, wherein preferred polyurethane foamed plastic;
Described adhesive layer (2) can be selected various made bonding adhesive for use, wherein preferred polyurethane glue stick;
Described artificial fiber straw layer (3) can be selected various artificial fibers for use.
CN2007101247868A 2007-11-23 2007-11-23 Combined type artificial sport grass mat and method for processing the same Expired - Fee Related CN101440596B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2007101247868A CN101440596B (en) 2007-11-23 2007-11-23 Combined type artificial sport grass mat and method for processing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2007101247868A CN101440596B (en) 2007-11-23 2007-11-23 Combined type artificial sport grass mat and method for processing the same

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CN101440596A true CN101440596A (en) 2009-05-27
CN101440596B CN101440596B (en) 2011-07-27

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102776820A (en) * 2012-08-14 2012-11-14 青岛青禾人造草坪有限公司 Non-filling artificial football field turf
WO2017211186A1 (en) * 2016-06-06 2017-12-14 广州傲胜人造草股份有限公司 Assembling turf support pad

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4497853A (en) * 1984-02-09 1985-02-05 Tomarin Seymour A Synthetic turf carpet game playing surface
AU5126885A (en) * 1984-12-17 1986-06-26 Monsanto Company Rapid draining artificial turf playing field
AUPQ914400A0 (en) * 2000-08-02 2000-08-24 Professional Golf Solutions Pty Ltd A synthetic grass surface
CN2564616Y (en) * 2002-02-25 2003-08-06 王兆蔚 Elastic rubber floor block
CN1311133C (en) * 2005-02-25 2007-04-18 高正东 Making-up grass plot for sport

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102776820A (en) * 2012-08-14 2012-11-14 青岛青禾人造草坪有限公司 Non-filling artificial football field turf
WO2017211186A1 (en) * 2016-06-06 2017-12-14 广州傲胜人造草股份有限公司 Assembling turf support pad

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Granted publication date: 20110727

Termination date: 20131123