CN101434051B - Grinding and cleaning apparatus for precleaning continuous hot dip galvanized steel belt - Google Patents
Grinding and cleaning apparatus for precleaning continuous hot dip galvanized steel belt Download PDFInfo
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- CN101434051B CN101434051B CN2008102447279A CN200810244727A CN101434051B CN 101434051 B CN101434051 B CN 101434051B CN 2008102447279 A CN2008102447279 A CN 2008102447279A CN 200810244727 A CN200810244727 A CN 200810244727A CN 101434051 B CN101434051 B CN 101434051B
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Abstract
The invention provides a mill cleaning device used for precleaning a galvanized steel strip by continuously hot-dipping, which belongs to the technical field of a precleaning device. The device comprises at least one group of a first mill cleaning roller and a second mill cleaning roller which are arranged on a clear water scrubbing groove in pairs, wherein the first mill cleaning roller is in transmission connection with a first drive mechanism; the second mill cleaning roller is in transmission connection with a second drive mechanism; first abrasive particles used for milling the steel strip surface are combined on the body of the first mill cleaning roller from the surface to the inside; and second abrasive particles used for milling the steel strip surface are combined on the body of the second mill cleaning roller in the same mode. The device has the advantages that the corrosion resistance of the obtained galvanized steel strip by continuously hot-dipping can be improved; the environment is protected, and cost for processing the steel strip is saved; and the simple structure of the device can neither cause a redundant production line of the steel strip, nor increase of steel strip processing cost or increase of equipment investment.
Description
Technical field
The invention belongs to steel band precleaning unit technical field, be specifically related to the grinding and cleaning apparatus that a kind of continuous hot-dipping galvanizing steel strip prerinse is used.
Background technology
Reason as industry is known in the process of continuous hot-dipping galvanizing steel strip, includes steps such as pre-wash step and galvanizing.The responsibility that pre-wash step is taken on is to remove greasy dirt, iron filings and the trifle in the world etc. that attach in steel strip surface, use making steel band, guarantee that overlay coating and steel band (also claiming substrate) have excellent adhesive force obtaining to enter the galvanizing step under the fully clean state in surface.Self-evident, the quality of prerinse effect can directly exert an influence to the steel band after zinc-plated.At present, industry comprises as shown in Figure 5 to the employed operation of pre-wash step: alkali lye spray, alkali lye are scrubbed, electrolytic degreasing, clear water is scrubbed and the clear water rinsing.But, facts have proved that aforementioned operation is difficult to fundamentally to remove the oxide of steel strip surface, especially for the sort of with inhomogeneous state be dispersed in oxide in the micro-pit of steel strip surface and silicomanganese and be mingled with a little alloyed oxide.Therefore, when steel band enters when zinc-plated, these oxides just can hinder the reaction of zinc and iron, phase in the middle of being difficult to form, so zinc coat only is that to stick to steel band as the machinery be substrate surface, adhesion between the two is comparatively fragile.This galvanized steel strip can expose the problem that influences service life because of corrosion-resistant in the short period of time after being put to use.In recent years, people are harsh day by day to the technical indicator of galvanized steel strip, in all technical indicators, salt spray resistance is of paramount importance performance assessment criteria, yet, because the salt-fog resistant time of present galvanized steel strip only below 90h (white rust area 5%), thereby restricted the expansion of galvanized steel strip purposes.
The applicant retrieves, search a kind of process that Chinese invention patent application number CN101078096A is introduced with the steel continuous hot galvanizing, the innovative point of method is that the clear water after pretreated caustic wash process has increased pickling process to remove the oxide on the steel band before scrubbing, but this method is not enough to reach the remarkable effect of improving the adhesive force on zinc coat and steel band (substrate) surface equally, perhaps for this because of, the patent scheme does not disclose the salt-fog resistant test index of galvanized steel strip.Especially, the prerinse effect can be promoted to a certain extent though the patent application scheme increases pickling process, following drawback can be produced: the one, the pickling process that is increased belongs to the chemical treatment means, therefore can aggravate to pollute, undermine environment, the 2nd, make the whole piece steel strip production line tediously long; The 3rd, improve operating cost; The 4th, increase equipment investment, therefore, practicality can be subjected to certain restriction.
In order to improve the decay resistance of hot-dip galvanized steel strip effectively, industry is all explored pre-wash step being devoted to, attempt to achieve the goal in suitable chemical treatment mode, for example make salt-fog resistant time reach 95h above (white rust area 5%), but do not see the report that success is arranged up to now.Present situation is, in some application, the comparatively desirable continuous hot-dipping galvanizing steel strip of corrosion resistance is by external import.In view of this, be necessary to be innovated from the autonomous angle of CHINESE INDUSTRIES, exploration means non-chemically improve zinc coat and steel band is the adhesion of substrate surface, that is to say, make the steel band after the prerinse that the follow-up zinc-plated technical guarantee that provides is provided, the applicant has found the way that solves.Technical scheme described below produces under this background.
Summary of the invention
Task of the present invention is to provide a kind of and is need not increase equipment and prolonging under the prerequisite of steel strip production line, and is improved the adhesion of zinc coat and steel strip surface significantly with non-chemically processing means and use the grinding and cleaning apparatus that the continuous hot-dipping galvanizing steel strip prerinse that makes the desirable decay resistance of galvanized steel strip embodiment is used.
Task of the present invention is finished like this, the grinding and cleaning apparatus that a kind of continuous hot-dipping galvanizing steel strip prerinse is used, this device comprises that being installed in clear water scrubs and be made into right at least one group first each other on the groove, the second ground and cleaned roller, the first ground and cleaned roller and the first driving mechanism transmission connect, the second ground and cleaned roller and the second driving mechanism transmission connect, wherein: be combined with first abrasive particle that is used for the surfacing of steel band by showing to reach on the roll body of the first ground and cleaned roller interiorly, and similarly be combined with second abrasive particle that is used for the surfacing of steel band on the roll body of the second ground and cleaned roller, the described first ground and cleaned roller is located at described clear water by a pair of guiding mechanism and scrubs on the groove, a pair of guiding mechanism respectively comprises movable axle bed arm, corrective action cylinder and holder, one end of movable axle bed arm is hinged on holder, holder is fixed on clear water and scrubs on the groove, the other end of movable axle bed arm constitutes free end and connects with the acting cylinder post of corrective action cylinder, the corrective action cylinder with plumbness be fixed on clear water and scrub on the groove, the end of the roll shaft of the described first ground and cleaned roller is supported on the bottom of movable axle bed arm rotationally by the clutch shaft bearing seat and occupy the middle part of movable axle bed arm after passing the adjustment groove that clear water scrubs on the groove to be offered.
In a specific embodiment of the present invention, the roll body of the described first ground and cleaned roller is to mix the polyurethane of first abrasive particle roll body is arranged, and the roll body of the described second ground and cleaned roller is similarly to mix the polyurethane of second abrasive particle roll body.
In another specific embodiment of the present invention, the size of described first, second abrasive particle is 20-60 μ m.
Go back in the specific embodiment of the present invention, the size of described first, second abrasive particle is 30-50 μ m.
In another specific embodiment of the present invention, the material of described first, second abrasive particle is an alundum (Al.
In another specific embodiment of the present invention, more of the present invention and in specific embodiment, described corrective action cylinder is oil cylinder or cylinder.
In of the present invention and then specific embodiment, described first driving mechanism is installed in clear water and scrubs groove or be installed in and be disposed at clear water and scrub on the support of groove sidepiece, this first driving mechanism comprises first motor and first power transmission shaft, one client link of first motor and first power transmission shaft, the roll shaft of the other end of first power transmission shaft and the first ground and cleaned roller connects.
In again of the present invention and then specific embodiment, described second driving mechanism is installed in clear water and scrubs groove or be installed in and be disposed at clear water and scrub on the support of groove sidepiece, this second driving mechanism comprises second motor and second power transmission shaft, one client link of second motor and second power transmission shaft, and the roll shaft of the other end of second power transmission shaft and the second ground and cleaned roller connects.
The advantage of the technical scheme that the present invention recommended is: because the prewashed clear water of steel band is scrubbed in prior art is provided with first, second ground and cleaned roller on the groove, thereby will be dispersed in the oxide in the micro-depression of steel strip surface and/or the alloyed oxide of the assorted point of silicomanganese class unevenly removes by the ground and cleaned roller, for the desired combination of zinc coat in the subsequent step and steel strip surface provides guarantee, the decay resistance of resulting continuous hot galvanizing steel band is improved (salt-fog resistant test reaches more than the 95h); Because the ground and cleaned roller shows as the physical mode of action of non-chemically handling to the effect of steel band, therefore, not only can protect environment, and can save the processing cost of steel band; The device of recommending simple in structure neither can make steel strip production line tediously long, also can not cause the raising of steel strip processing cost and the increase of equipment investment.
Description of drawings
A specific embodiment structure chart of the grinding and cleaning apparatus that Fig. 1 uses for continuous hot-dipping galvanizing steel strip prerinse of the present invention.
Fig. 2 is the side view of Fig. 1.
Fig. 3 is the cross-sectional view of the roll body of the second ground and cleaned roller shown in Figure 2.
Fig. 4 is the schematic diagram of steel band between first, second ground and cleaned roller.
Fig. 5 is the process chart of pre-wash step of the processing method of the continuous hot-dipping galvanizing steel strip in the prior art.
Please provide as the used device of the processing method of continuous hot-dipping galvanizing steel strip of the present invention referring to Fig. 1, this device obviously is arranged on to be scrubbed used clear water by clear water shown in Figure 1 and scrubs groove 1 inside.More particularly, steel band successively through alkali lye spray groove alkali lye spray, alkali lye scrub that groove alkali lye is scrubbed, electrolytic degreasing bath electrolytic degreasing, clear water scrub the groove clear water and scrub and ground and cleaned and the rinsing of clear water potcher clear water, enters zinc-plated step then.
As a concrete embodiment, the device of being recommended comprise be installed in clear water scrub on the groove 1 be made into each other right promptly constitute one group first, the second ground and cleaned roller 2,3, the first ground and cleaned roller 2 and 4 transmissions of first driving mechanism connect, first driving mechanism 4 comprises first motor 41 and first power transmission shaft 42, first motor 41 both can be fixed on the side that clear water is scrubbed groove 1, also can first motor 41 be fixed on the support with the support that is equipped with separately, present embodiment is selected the latter, but do not illustrate support in the drawings, second terminal pad 421 of first terminal pad 411 on the motor shaft of first motor 41 and first power transmission shaft, 42 1 ends connects, one client link of the roll shaft 22 of the other end of first power transmission shaft 42 and the first ground and cleaned roller 2, and a pair of clutch shaft bearing seat 221 at the first ground and cleaned roller, 2 two ends is located on the guiding mechanism 6, that is to say that the first ground and cleaned roller 2 is arranged at clear water by guiding mechanism 6 and scrubs on the groove 1.Guiding mechanism 6 comprises movable axle bed arm 61, corrective action cylinder 62 and holder 63, one end of movable axle bed arm 61 is hinged on the holder 63 by first bearing pin 611, holder 63 is fixed on clear water and scrubs on the outer wall of groove 1, the other end of movable axle bed arm 61 constitutes free end and by the acting cylinder post 621 hinge connection of second bearing pin 612 with corrective action cylinder 62, second acting cylinder 62 with plumbness be fixed on clear water and scrub on the outer wall of groove 1.Along with the acting cylinder post 621 of corrective action cylinder 62 stretches outside cylinder body or bounces back in cylinder body, then the free end of drive activity axle bed arm 61 is up or move down, thereby it is up or move down to take the first ground and cleaned roller 2 by movable axle bed arm 61, and promptly the roll shaft 22 of the first ground and cleaned roller 2 is scrubbed on the adjustment groove 11 on the groove 1 and made corresponding mobile being opened in clear water.The first ground and cleaned roller 2 up or move down the cornerite size that can make the steel band 7 between first, second ground and cleaned roller 2,3 and change.For corrective action cylinder 62, both can select cylinder for use, also can select oil cylinder for use, present embodiment is selected oil cylinder for use.
The two ends of the roll shaft 32 of the second ground and cleaned roller 3 respectively are located at clear water rotationally by second bearing block 321 and scrub on the groove 1.One end of the roll shaft 32 of the second ground and cleaned roller 3 and second driving mechanism 5 are in transmission connection, and this second driving mechanism 5 comprises second motor 51 and second power transmission shaft 52, for the same description to first motor 41 of the mounting means of second motor 52.The 4th terminal pad 521 of the 3rd terminal pad 511 on the motor shaft of second motor 51 and second power transmission shaft, 52 1 ends connects, and the roll shaft 32 of the other end of second power transmission shaft 52 and the second ground and cleaned roller 3 connects (by the terminal pad on the roll shaft 32).Under the work of first, second driving mechanism 4,5, drive first, second ground and cleaned roller 2,3 motions, and the direction of rotation of first, second ground and cleaned roller 2,3 is opposite.
Please be referring to Fig. 2, as known in the figure, the centre of gyration of a pair of first, second ground and cleaned roller 2,3 or title axle center are not to be on the same longitudinal axis, that is to say, slightly stagger in the position of the first ground and cleaned roller 2 and the second ground and cleaned roller 3, the cooperation of first, second ground and cleaned roller 2,3 can guarantee that steel band 7 is formed with cornerite when advancing, promptly be tending towards S shape or claim the corrugated mode of advancing, so that play desirable grinding effect steel band 7 surfaces by first, second ground and cleaned roller 2,3.
Please consult Fig. 3 and continue why only show the second ground and cleaned roller 3 in conjunction with Fig. 1 in Fig. 3, be because the structure of the first ground and cleaned roller 2 is consistent with it.As can see from Figure 1, material is by table and be combined with first abrasive particle 21 interiorly on the roll body of the first ground and cleaned roller 2 of polyurethane or similar material, from Fig. 1 and Fig. 3, can see, material is similarly on the roll body of the second ground and cleaned roller 3 of polyurethane or similar material by table and is combined with second abrasive particle 31 interiorly, when steel band 7 by way of first, the second ground and cleaned roller 2, in the time of between 3, then by first, second abrasive particle 21,31 grind the both side surface of steel band 7 respectively, and the oxide in the micro-pit on steel band 7 surfaces and/or the alloyed oxide of the assorted point of silicomanganese class are removed.Size for aforesaid first, second abrasive particle 21,31, being preferably 20-60 μ m, is 30-50 μ m preferably, is 40-45 μ m better, the material of first, second abrasive particle 21,31 is a silicates, for example alundum (Al or with the material of alundum (Al equivalent.
Please consult Fig. 4, in the present embodiment, first, second ground and cleaned roller 2,3 as the used device of the processing method of continuous hot-dipping galvanizing steel strip has two groups, i.e. two first ground and cleaned rollers 2 and two second ground and cleaned rollers 3, the applicant adopts this Fig. 4, the group number that mainly shows the ground and cleaned roller can neither be subjected to restriction shown in Figure 1 according to needing increase and decrease, also is not subjected to the restriction of quantity shown in Figure 4.In addition, the signal from Fig. 4 can be clear that steel band 7 is tending towards S shape mode and advances towards the direction of carrying out the clear water rinsing for the clear water potcher.
As shown in the above description, because first, second ground and cleaned roller the 2, the 3rd, adopt the whippy material of polyurethanes and add that first, second abrasive particle 21,31 of mixing is formed, and the first clear water mixing roll 2 is closely contacted with steel band 7, the second ground and cleaned roller 3 is as the same, therefore steel band 7 is big with the contact-making surface of first, second ground and cleaned roller 2,3, make grinding comparatively even, although be the effect on surface, removing steel band 7 surface impurities rightly and can not undermining steel band is substrate.Simultaneously because under band regimen condition, work fully, between first, second ground and cleaned roller 2,3 and the steel band 7 water membrane is arranged, ultrafine particle under the mill will be washed away in time, thus can not cause the slag thing gather, influence grinding effect, can on substrate, not cause scuffing yet.
The applicant sketches operation principle of the present invention, make steel band 7 pass through the alkali lye spray in the mode identical with prior art, alkali lye is scrubbed, electrolytic degreasing and clear water scrub promptly enter after the operation the present invention's set up in clear water scrub on the groove 1 at least one pair of first, the second ground and cleaned roller 2,3 carry out ground and cleaned, specifically: steel band 7 through disposing promptly being made into each other of a group or two groups or more groups right first, the second ground and cleaned roller 2, in the time of between 3, just by first, the second ground and cleaned roller 2, the upper and lower surface ground and cleaned of 3 pairs of steel bands 7, the steel band 7 after the ground and cleaned that promptly passed through that row goes out after apparatus of the present invention enters the clear water rinsing process, supplies follow-up galvanizing by dipping step galvanizing then.
The applicant compares test to 5 big coil of strips of raw material of same quality, wherein the steel band 7 of preceding half volume (five little reel numbers of finished product of the correspondence of being produced are 1A to 5A) of each volume is by aforesaid alkali lye spray, alkali lye is scrubbed, electrolytic degreasing, clear water is scrubbed and is carried out ground and cleaned by the device that the present invention set up, then through the clear water rinsing, the steel band 7 of the later half volume of each volume (five little reel numbers of the correspondence of being produced are 1B to 5B) wherein processed promptly by the prior art method process by step shown in Figure 5, advance the unified salt spray test of carrying out then, the time of record generation 5% area white rust is reviewed index as effect, and concrete result is by shown in the following table.
As can be seen from the above table, adopted grinding and cleaning apparatus of the present invention and do not adopted grinding and cleaning apparatus to compare, can make average salt-fog resistant time bring up to 104.4 hours by 84 hours, increase rate is 24.3%.So device provided by the present invention is practical, also is desirable.
Claims (8)
1. grinding and cleaning apparatus that continuous hot-dipping galvanizing steel strip prerinse is used, it is characterized in that this device comprises that being installed in clear water scrubs and be made into right at least one group first each other on the groove (1), the second ground and cleaned roller (2,3), the first ground and cleaned roller (2) connects with first driving mechanism (4) transmission, the second ground and cleaned roller (3) connects with second driving mechanism (5) transmission, wherein: be combined with first abrasive particle (21) that is used for the surfacing of steel band by showing to reach on the roll body of the first ground and cleaned roller (2) interiorly, and similarly be combined with second abrasive particle (31) that is used for the surfacing of steel band on the roll body of the second ground and cleaned roller (3), the described first ground and cleaned roller (2) is located at described clear water by a pair of guiding mechanism (6) and scrubs on the groove (1), a pair of guiding mechanism (6) respectively comprises movable axle bed arm (61), corrective action cylinder (62) and holder (63), one end of movable axle bed arm (61) is hinged on holder (63), holder (63) is fixed on clear water and scrubs on the groove (1), the other end of movable axle bed arm (61) constitutes free end and connects with the acting cylinder post (621) of corrective action cylinder (62), corrective action cylinder (62) with plumbness be fixed on clear water and scrub on the groove (1), the middle part that adjustment groove (11) back of being offered on the groove (1) is supported on the bottom of movable axle bed arm (61) rotationally by clutch shaft bearing seat (221) and occupy movable axle bed arm (61) is scrubbed passing clear water in the end of the roll shaft (22) of the described first ground and cleaned roller (2).
2. the grinding and cleaning apparatus of wanting 1 described continuous hot-dipping galvanizing steel strip prerinse to use according to right, the roll body that it is characterized in that the described first ground and cleaned roller (2) is for to mix the polyurethane roll body that first abrasive particle (21) is arranged, and the roll body of the described second ground and cleaned roller (3) is similarly and mixes the polyurethane roll body that second abrasive particle (31) is arranged.
3. the grinding and cleaning apparatus that continuous hot-dipping galvanizing steel strip prerinse according to claim 1 and 2 is used, the size that it is characterized in that described first, second abrasive particle are 20-60 μ m.
4. the grinding and cleaning apparatus of wanting 3 described continuous hot-dipping galvanizing steel strip prerinse to use according to right, the size that it is characterized in that described first, second abrasive particle is 30-50 μ m.
5. the grinding and cleaning apparatus that continuous hot-dipping galvanizing steel strip prerinse according to claim 4 is used, the material that it is characterized in that described first, second abrasive particle is an alundum (Al.
6. the grinding and cleaning apparatus of wanting 1 described continuous hot-dipping galvanizing steel strip prerinse to use according to right is characterized in that described corrective action cylinder (62) is oil cylinder or cylinder.
7. the grinding and cleaning apparatus that continuous hot-dipping galvanizing steel strip prerinse according to claim 1 is used, it is characterized in that described first driving mechanism (4) is installed in clear water and scrubs groove (1) or be installed in and be disposed at clear water and scrub on the support of groove (1) sidepiece, this first driving mechanism (4) comprises first motor (41) and first power transmission shaft (42), one client link of first motor (41) and first power transmission shaft (42), the roll shaft (22) of the other end of first power transmission shaft (42) and the first ground and cleaned roller (2) connects.
8. the grinding and cleaning apparatus that continuous hot-dipping galvanizing steel strip prerinse according to claim 1 is used, it is characterized in that described second driving mechanism (5) is installed in clear water and scrubs groove (1) or be installed in and be disposed at clear water and scrub on the support of groove (1) sidepiece, this second driving mechanism (5) comprises second motor (51) and second power transmission shaft (52), one client link of second motor (51) and second power transmission shaft (52), and the roll shaft (32) of the other end of second power transmission shaft (52) and the second ground and cleaned roller (3) connects.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2008102447279A CN101434051B (en) | 2008-11-29 | 2008-11-29 | Grinding and cleaning apparatus for precleaning continuous hot dip galvanized steel belt |
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| CN2008102447279A CN101434051B (en) | 2008-11-29 | 2008-11-29 | Grinding and cleaning apparatus for precleaning continuous hot dip galvanized steel belt |
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| CN101434051A CN101434051A (en) | 2009-05-20 |
| CN101434051B true CN101434051B (en) | 2010-06-23 |
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| CN101892014A (en) * | 2010-08-24 | 2010-11-24 | 青岛沙木国际贸易有限公司 | Elastic grinding material for sandblasting treatment |
| CN111155048A (en) * | 2020-01-16 | 2020-05-15 | 查磊军 | Tinning machine |
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| CN201304603Y (en) * | 2008-11-29 | 2009-09-09 | 常熟华冶薄板有限公司 | Grinding cleaning device for pre-washing continuous hot-dip galvanized steel strip |
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| CN201304603Y (en) * | 2008-11-29 | 2009-09-09 | 常熟华冶薄板有限公司 | Grinding cleaning device for pre-washing continuous hot-dip galvanized steel strip |
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