CN101424005B - Flat knitting machine - Google Patents
Flat knitting machine Download PDFInfo
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- CN101424005B CN101424005B CN 200810170420 CN200810170420A CN101424005B CN 101424005 B CN101424005 B CN 101424005B CN 200810170420 CN200810170420 CN 200810170420 CN 200810170420 A CN200810170420 A CN 200810170420A CN 101424005 B CN101424005 B CN 101424005B
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- needle
- needle plate
- bar
- plate
- board slot
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Abstract
The present invention provides a flat-bed machine which has less up-down deviation of each needle plate of needle plates that are parallelly installed on the needle bed. The flat-bed machine is provided with needle plates (2) which are parallelly formed in a plurality of plate grooves (10) of needle bed (1) and are respectively installed perpendicularly, and knitting needles (4) which are configured between adjacent needle plates (2). The flat-board machine comprises the following components: a specific height-direction groove (12) which extends along a direction intersectional with the board groove (10) on the upper surface of needle bed (1); and an elongated component (32) which is configured in the specific groove (12) and abuts against the lower surface of needle plate (2) when the needle plate (2) is configured in the plate groove (10) thereby controlling the height of needle plate (2).
Description
Technical field
The present invention relates to the straight-bar machines that a kind of utilization is set up in parallel a plurality of knitting needle making knit fabrics on needle-bar.
Background technology
Straight-bar machines is device as described below: make the knitting needle in the needle tray that is configured in needle-bar enter the tooth mouth, will be hooked on from the stocking yarn of the top yarn feeding of tooth mouth on the pinhock of knitting needle and draw in the braiding (with reference to patent documentation 1) of needle-bar to carry out knitted fabric.Fig. 3 is the skeleton diagram of the state of configuration knitting needle on the straight-bar machines with movable sinker of expression patent documentation 1 record.Dispose respectively 1 in a plurality of (for example hundred is tens of～thousand hundreds of) of the knitting needle 4 of straight-bar machines on being formed on side by side needle-bar 1 the needle tray 40.And needle tray 40 is formed by the space that the upper surface 1S that erects between the needle plate 2 adjacent in the needle plate 2 that is arranged in the board slot that is formed on the needle-bar 1 with needle-bar 1 surrounds.In Fig. 3, the sinker plate that consists of movable sinker omits diagram (Fig. 1 described later, 2,4 also is same).
Fig. 4 is the vertical amplification sectional view of establishing state of the needle plate 2 of expression tooth mouth side.On needle-bar 1, form the such board slot 10 of outline line of hull bottom, in the deep of board slot 10 with the vertical needle plate 2 (part that circle fences up in reference to figure) of establishing of the mode of butt.And, the formation that the line 31 of hard material is sandwiched by the tooth mouth direction dictates recess 21 that is formed at the tooth mouth direction dictates groove 11 on the needle-bar 1 and is formed at needle plate 2, the position of regulation needle plate 2 on tooth mouth g direction at the tooth mouth g of board slot 10 side end, makes needle plate 2 not contact with board slot 10.And then, on needle plate 2, buckling groove 25 and fastening hole 26 are set, in buckling groove 25 modes that connect each needle plate 2 arranged side by side steel band 35 is embedded, and in the mode that connects fastening hole 26 line 36 is embedded, make thus needle plate 2 height alignment each other, fixedly relative position.
But in the above-described configuration, because the butt in the deep of the lower surface by needle plate 2 and board slot 10 comes the position of the short transverse of regulation needle plate 2, thereby owing to the deviation of the degree of depth of groove 10, the height of needle plate 2 can produce deviation.This groove 10 generally forms by the upper surface 1S of cutting needle-bar 1, although the raising of process technology in recent years is so that the precision raising of the penetraction depth of groove 10, but exist a plurality of groove 10 in turn along also column direction formation owing to make with respect to a needle-bar 1, thereby owing to following processing to accumulate in the heat of needle-bar 1 and the impact of strain, process between the different groove 10 of time point and produce deviation in the degree of depth.Certainly, straight-bar machines is designed to allow the depth offset of board slot 10 in to a certain degree, if but there is deviation in the degree of depth of groove 10, then worry to produce problem as follows.
The profile of steel band 35, line 36, owing to fix the relative position of needle plate 2 arranged side by side, thereby be made into roughly consistent with the formation of buckling groove 25, fastening hole 26.Therefore, if there is deviation in the arrangement of needle plate arranged side by side 2, then be difficult to dispose steel band 35, line 36.
And, even by the height alignment with needle plate 2 of steel band 35 and line 36, if there is deviation in the degree of depth of each board slot 10, the bottom butt of the needle plate 2 of a part and board slot 10 only then, remaining needle plate 2 is via steel band 35 and line 36 and supported, thereby also worries steel band 35 and line 36 are caused burden.
In addition, worry that also knitting needle 4 can teetertotter when braid movement.Be configured in the knitting needle 4 in the needle tray 40, the upper surface of the pin main body 41 by constituting knitting needle 4 and the lower surface of spacing block 5 roughly join, and can not break away from (with reference to Fig. 3) from needle tray 40 when the braid movement that carries out to tooth mouth g direction advance and retreat.At this, therefore spacing block 5 can be said by the position of needle plate 2 and stipulate its height owing to locate by being fastened on steel band 35 and the line 36.Namely, if more top than the appropriate location with the needle plate 2 of the bottom butt of groove, then also improve the position of spacing block 5, thereby the change of the gap between pin main body 41 and the spacing block 5 is large, and knitting needle 4 can teetertotter when worrying braid movement, and is opposite, if needle plate 2 than the appropriate location on the lower, then the position of spacing block 5 also descends, thereby worries that pin main body 41 and spacing block 5 sliding-contacts, the action of knitting needle become heavy.
But, if not the straight-bar machines with movable sinker, but as No. 2724676 communiques of Japan special permission shown in Figure 1 have the straight-bar machines of fixedly sinker that the sinker plate is fixed on the tooth mouth side end of needle-bar, then form the pin main body directly with the formation of steel band sliding-contact, or worry can produce and have the same problem of straight-bar machines of movable sinker because of the deviation of the board slot degree of depth.
Summary of the invention
The present invention In view of the foregoing proposes, and its purpose is to provide a kind of straight-bar machines, and it is less to found side by side the upper lower deviation that is located at each needle plate on the needle-bar.
Straight-bar machines of the present invention, have and erect respectively the needle plate of setting and be configured in knitting needle between the adjacent needle plate in being formed at side by side a plurality of board slots of needle-bar, this straight-bar machines is characterised in that to have: short transverse regulation groove, be formed on the upper surface of needle-bar, extend along the direction of intersecting with board slot; And strip member, be configured in the afore mentioned rules groove, when being disposed at needle plate in the board slot and the lower surface butt of needle plate, thus the height of regulation needle plate.
And the short transverse regulation groove of straight-bar machines is configured in the tooth mouth side on the prolonging direction of board slot.
Usually, knitting needle 4 has pin main body 41, needle jack 42, needle selection slyder 43, slide cam selector 44 as shown in Figure 3.In these parts 41～44, except pin main body 41, become the formation that sinks in the needle tray 40.Therefore, the parts 42,43,44 beyond the pin main body 41 utilize line P1～P5 and steel band PP etc. to stipulate that its position gets final product not break away from from needle tray 40.That is, when suppressing the teetertottering of knitting needle 4, the height of each needle plate 2 is unanimously got final product.Therefore, if make the height-precision of the needle plate in this scope consistent well, then the position of the regulation of the short transverse on the prolonging direction of board slot groove is relatively good near the tooth mouth.
And preferably, above-mentioned needle plate has the short transverse regulation recess of incision-like, and it is when being disposed at needle plate in the board slot and the strip member butt, thus the position of the short transverse of regulation needle plate.
According to formation of the present invention, the height-precision that can utilize short transverse regulation groove and strip member will and to be listed in each needle plate on the needle-bar is aligned in the position of expectation well.This be because, be difficult to make each degree of depth of a plurality of grooves consistent, relative therewith, make easily degree of depth precision on the formation direction of groove of single groove consistent well.If can make the height-precision of needle plate consistent well, then can access effect shown below.
(1) can access easy configuration for the straight-bar machines of the parts (line or steel band) of the relative position of fixing each needle plate arranged side by side.
(2) owing to can precision be given for well position relationship between the pin main body of the parts that teetertotter that suppress knitting needle and knitting needle, thereby can access the formation that the inhibition knitting needle teetertotters when braid movement, and above-mentioned parts and the not strongly sliding-contact of pin main body.
And because short transverse regulation groove is arranged on tooth mouth side, thereby comparatively precision is consistent well can to make the height of needle plate near the tooth mouth.
And then, by short transverse regulation recess is arranged on the needle plate, needle plate can be inserted in the needle tray deeply, thus can so that the needle plate in the needle tray vertical to establish state more stable.And, by forming above-mentioned recess, when needle plate is inserted needle tray deeply, do not need to deepen short transverse regulation groove.
Description of drawings
Fig. 1 is the needle-bar of the described straight-bar machines of expression embodiment and the skeleton diagram of needle plate.
Fig. 2 is the vertical skeleton diagram of establishing state of the needle plate of the described straight-bar machines of expression embodiment.
Fig. 3 is the skeleton diagram that is illustrated in the state of configuration knitting needle in the needle tray of needle-bar.This accompanying drawing uses when explanation straight-bar machines of the present invention and straight-bar machines in the past.
Fig. 4 is the vertical skeleton diagram of establishing state of the needle plate in the past the straight-bar machines.
Label declaration
1 needle-bar
The upper surface of 1S needle-bar
G tooth mouth
10 board slots
11 tooth mouth direction dictates grooves (tipper)
12 short transverses regulation groove (rectangular channel)
2 needle plates
21 tooth mouth direction dictates recesses (inclination recess)
22 short transverses regulation recess (rectangular recess)
25 buckling grooves
26 fastening holes
31,36 lines
32 lines (strip member)
35 steel bands
4 knitting needles
40 needle trays
41 pin main bodys
42 needle jacks
43 needle selection slyders
44 slide cam selectors
5 spacing blocks
P1～P5 line
The PP steel band
The specific embodiment
Embodiments of the present invention below are described with reference to the accompanying drawings.
(whole formation)
Straight-bar machines of the present invention, Fig. 3 illustrates such as reference, is the device that utilizes knitting needle 4 making knit fabrics that are configured in respectively in a plurality of needle trays 40 that are formed at side by side on the needle-bar 1.Needle tray 40 is spaces that the upper surface 1S by adjacent 2 needle plates 2 and needle-bar 1 surrounds, and each needle plate 2 embeds respectively in the not shown needle tray that is formed at side by side on the needle-bar 1 thirty years of age and is located on the needle-bar 1.Straight-bar machines of the present invention has feature in the telescope structure of this needle plate 2, and is same with straight-bar machines in the past outside the position relevant with this telescope structure.Therefore, later explanation is only for the formation relevant with telescope structure, and description thereof is omitted for other formations.
(needle-bar and needle plate)
Fig. 1 is the needle-bar 1 that uses in the straight-bar machines of the present invention and the skeleton diagram of needle plate 2.The needle-bar of this needle-bar 1 and straight-bar machines in the past is same, has a plurality of board slots 10 that form side by side on the length direction of needle-bar 1 and the tooth mouth direction dictates groove (tipper) 11 that forms in the direction with these board slot 10 quadratures.This needle-bar 1 is to have the short transverse regulation groove 12 that forms along the direction with board slot 10 quadratures with the difference of prior art.
This short transverse regulation groove 12 is rectangular channels that the side end (the nearby side of paper) from needle-bar 1 forms with same shape to end side (the far-reaching side of paper), and its depth ratio board slot 10 is shallow.And, the position of the rectangular channel 12 on the formation direction of board slot 10 be in tipper 11 near, and than this groove near tooth mouth side (paper right side).The formation position of rectangular channel 12 is needle-bars 1 towards the tooth mouth side zone of attenuation gradually, but owing to also be thicker position in the centre in this zone, thereby intensity is no problem.
But when forming a plurality of board slot 10 arranged side by side, processing heat and strain are accumulated in needle-bar 1 so that the degree of depth between each board slot 10 produces deviation easily, and this narrated.Relative therewith, rectangular channel 12 only arranges 1 with respect to a needle-bar 1, thereby is difficult to when forming heat and strain and accumulates the deviation that causes the degree of depth in needle-bar 1.And as described in epimere, rectangular channel 12 is more shallow than board slot 10, thereby accumulates when forming in the heat of needle-bar 1 and should tail off, and the deviation that forms the degree of depth on the direction is considerably less.
The needle plate 2 that is used for straight-bar machines of the present invention also is the needle plate of illustrative movable sinker can the installation instructions prior art time.That is, needle plate 2 has the tooth mouth direction dictates recess 21 (inclination recess) that is formed on the position corresponding with the tipper 11 of needle-bar 1, the buckling groove 25 (fastening hole 26) that can embed the steel band (line) that a plurality of needle plate 2 one are fixing.This needle plate 2 is with the difference of prior art, has the short transverse regulation recess 22 (rectangular recess) that is formed on the position corresponding with rectangular channel 12.By inclination recess 21 and rectangular recess 22, can insert in the board slots 10 needle plate 2 is dark, thereby can make needle plate 2 vertical establish in stable condition.Rectangular recess 22 also can begin to form to the front incised notch from the position corresponding with rectangular channel 12, but as shown in Figure 2, as long as have the width of the degree of the strip member 32 of section's configuration within it, just can bring into play fully function.By forming the narrow and small rectangular recess 22 of such width, even form the strength decreased that recess 22 also can not make needle plate 2.
(telescope structure of needle plate and effect thereof)
Represent the state in the board slot 10 of above-mentioned needle plate 2 embedding needle-bars 1 at Fig. 2.When embedding needle plate 2, begin respectively layout line 31 and line (strip member) 32 in tipper 11 and rectangular channel 12.2 lines 31, the 32nd, the parts in the cross section circle that straight line extends have same diameter at its length direction.Be disposed at the line 31 in the tipper 11, have the diameter slightly less than the width of tipper 11.On the other hand, be disposed at the line 32 of rectangular channel 12, have and the width of rectangular channel 12 consistent diameter roughly.Can determine by the diameter of this line 32 height of needle plate 2.
Then, needle plate 2 is embedded in the board slot 10 of needle-bar 1.During embedding, the bottom connection of the rearward end of needle plate (end in not shown paper left side in Fig. 2) and board slot 10.Then, needle plate 2 is moved to tooth mouth g direction, sandwich line 31 with the sidewall of the tooth mouth g side of the sidewall of the rearward end side of inclination recess 21 and tipper 11, stipulate thus the position of the tooth mouth g direction of needle plate 2.At this moment, the rectangular recess 22 of needle plate 2 and line 32 butts that are disposed at rectangular channel 12, the position of the short transverse of needle plate 2 also is prescribed simultaneously.Like this by make needle plate 2 by this line 32 from supported underneath, do not contact with the bottom of board slot 10 and under the state that floats needle plate 2 be configured in the board slot 10 (amplifier section of the part of surrounding with reference to the circle of Fig. 2) at the lower surface of needle plate 2.As described in, rectangular channel 12, the deviation of the degree of depth on its prolonging direction is less, line 32 also precision has same diameter well, thereby the position of the short transverse of needle plate 2 also precision be aligned in well the height of expectation.And line 32 is that the cross section is circular, and line 32 contacts for putting with needle plate 2, thereby can either make the height-precision of each needle plate 2 be aligned in well the height of expectation, can also stably keep the state of this alignment.And then, because the lower surface of needle plate 2 floats from the bottom of board slot 10, thereby can to a certain degree hang down the scale error of absorption needle plate 2.In order to form the state that needle plate 2 is floated reliably from board slot 10, the lower surface of cutting needle plate 2, or in advance board slot 10 is formed deeply etc. to get final product.
Then, the rearward end of needle plate 2 is carved seam (カ シ メ), the fixedly position of needle plate 2 in board slot 10.Then, as shown in Figure 3, configuration knitting needle 4 in the needle tray 40 that is formed between the adjacent needle plate 2 by line P1～P5 and the steel band PP that runs through each needle plate 2, connects each needle plate 2 one, and knitting needle can not broken away from from needle tray 40.And as shown in Figure 2, each needle plate 2 one is connected, the line 36 and the steel band 35 that runs through buckling groove 25 of the fastening hole 26 that runs through each needle plate 2 is installed, so that the position of the short transverse of the needle plate 2 of tooth mouth g side is not offset.At this, because the deviation of the position of the short transverse of each needle plate 2 is less, thereby can access the straight-bar machines of easy layout line 36 and steel band 35.Owing to act on the stress of needle plate 2 when the rearward end of needle plate 2 is carved seam, the leading section of needle plate 2 will descend take the line 31 in the tipper 11 that is disposed at needle-bar 1 as pivot point, but owing to be configured in than the leading section of the line 32 in the rectangular channel 12 of tipper forward distolateral (tooth mouth g side) from supported underneath needle plate 2, thereby compare the decline that can reduce leading section with structure in the past.
And, the straight-bar machines of present embodiment, near near its spacing block 5 that constitutes by be fastened on needle plate 2 at (the tooth mouth) leading section of needle plate 2 suppresses teetertottering of pin main body 41.At this, vertical be located at the height of the needle plate 2 on the needle-bar 1 because precision is aligned in the height of expectation well near tooth mouth g, thereby be installed in the spacing block 5 on the needle plate 2 short transverse the position also precision be aligned in well the height of expectation.That is, when making knitting needle 4 along the prolonging direction of needle tray 40 advance and retreat, because the height of spacing block 5 is lower than optimum value, thereby spacing block 5 and pin main body 41 can sliding-contacts etc.And because the height of spacing block 5 is higher than optimum value, thereby the change of the gap between spacing block 5 and the pin main body 41 is large, and braiding hour hands main body 41 can not teetertotter.
And then, the straight-bar machines of present embodiment, it constitutes has the movable sinker that not shown sinker plate is supported on swingably the front end of needle plate 2.As described in, according to the formation of present embodiment, can precision make well the height of needle plate 2 in the aligned in position of regulation, so the position of sinker plate also easily be aligned in the position of expectation.
(variation)
In the above-described embodiment, illustration near the tooth mouth side of needle plate, have the fixedly straight-bar machines of the movable sinker of sinker plate, but also can be that tooth mouth side front end at needle-bar has the fixedly straight-bar machines of the fixedly sinker of sinker plate.In this case, constituting steel band that one connects needle plate directly suppresses teetertottering of pin main body and gets final product (for example with reference to No. 2724676 communiques of Japan Patent Fig. 1).If with the regulation on the short transverse that is configured for needle plate of above-mentioned embodiment, then can be according to rocking about the inhibition of the sliding-contact between steel band and the pin main body knitting needle, the pin main body is difficult to wearing and tearing.
The formation of straight-bar machines of the present invention is not limited to above-mentioned embodiment, can suitably change in the scope that does not break away from purport of the present invention.For example, short transverse regulation groove rectangular channel 12 as shown in Figure 2, the shape of short transverse regulation recess 22 also can be V word shape, U word shape or polygon-shaped, and the cross section of strip member 32 also can be polygon-shaped.No matter select which kind of shape, as long as can make the position consistency of the short transverse of needle plate 2.In addition, also can prepare the identical a plurality of strip members 32 of diameter, under the state of the end docking that makes each strip member 32, be configured in the rectangular channel 12 the series connection shape.
Claims (3)
1. straight-bar machines has and erects respectively the needle plate of setting and be configured in knitting needle between the adjacent needle plate in being formed at side by side a plurality of board slots of needle-bar, it is characterized in that having:
Short transverse regulation groove is formed on the upper surface of needle-bar, along the direction extension that intersects with board slot; With
Strip member is configured in the afore mentioned rules groove, when being disposed at needle plate in the board slot and the lower surface butt of needle plate, thus the position of the short transverse of regulation needle plate,
The leading section of described needle plate, is not contacted with the bottom of described board slot at the lower surface of the leading section of this needle plate and under the state that floats described needle plate is configured in the described board slot from supported underneath by this strip member.
2. straight-bar machines as claimed in claim 1 is characterized in that, on the prolonging direction of board slot short transverse regulation groove is configured in tooth mouth side.
3. straight-bar machines as claimed in claim 1 or 2 is characterized in that, above-mentioned needle plate has the short transverse regulation recess of incision-like, and it is when being disposed at needle plate in the board slot and the strip member butt, thus the position of the short transverse of regulation needle plate.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2007-286589 | 2007-11-02 | ||
| JP2007286589A JP4977580B2 (en) | 2007-11-02 | 2007-11-02 | Flat knitting machine |
| JP2007286589 | 2007-11-02 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101424005A CN101424005A (en) | 2009-05-06 |
| CN101424005B true CN101424005B (en) | 2013-01-16 |
Family
ID=40614866
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200810170420 Active CN101424005B (en) | 2007-11-02 | 2008-11-03 | Flat knitting machine |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP4977580B2 (en) |
| CN (1) | CN101424005B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5695964B2 (en) * | 2011-04-28 | 2015-04-08 | 株式会社島精機製作所 | Flat knitting machine |
| TWI639742B (en) * | 2016-08-01 | 2018-11-01 | 侯谷青 | Method of manufacturing needle walls assembly of circular knitting machine |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3509737A (en) * | 1966-07-09 | 1970-05-05 | Masahiro Shima | Needle bed for a flat knitting machine |
| US5475991A (en) * | 1992-12-15 | 1995-12-19 | Shima Seiki Manufacturing Limited | Sinker mechanism for flat knitting machines having yarn drop prevention part |
| US5636532A (en) * | 1994-03-17 | 1997-06-10 | Shima Seiki Mfg., Ltd. | Flat knitting machine having alternating configuration |
| CN2887920Y (en) * | 2006-04-20 | 2007-04-11 | 宁波红旗马纺织机械科技有限公司 | Flat knitting machine needle bar |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS458362Y1 (en) * | 1966-08-11 | 1970-04-20 | ||
| JPH0772386B2 (en) * | 1991-04-10 | 1995-08-02 | 株式会社島精機製作所 | Movable sinker in flat knitting machine |
| JP2709544B2 (en) * | 1991-09-17 | 1998-02-04 | 株式会社島精機製作所 | Needle bed for flat knitting machine |
| JP4336058B2 (en) * | 2001-04-27 | 2009-09-30 | 株式会社島精機製作所 | Flat knitting machine provided with movable yarn guide member |
| JP4348290B2 (en) * | 2004-12-27 | 2009-10-21 | 株式会社島精機製作所 | Flat knitting machine with movable sinker |
-
2007
- 2007-11-02 JP JP2007286589A patent/JP4977580B2/en not_active Expired - Fee Related
-
2008
- 2008-11-03 CN CN 200810170420 patent/CN101424005B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3509737A (en) * | 1966-07-09 | 1970-05-05 | Masahiro Shima | Needle bed for a flat knitting machine |
| US5475991A (en) * | 1992-12-15 | 1995-12-19 | Shima Seiki Manufacturing Limited | Sinker mechanism for flat knitting machines having yarn drop prevention part |
| US5636532A (en) * | 1994-03-17 | 1997-06-10 | Shima Seiki Mfg., Ltd. | Flat knitting machine having alternating configuration |
| CN2887920Y (en) * | 2006-04-20 | 2007-04-11 | 宁波红旗马纺织机械科技有限公司 | Flat knitting machine needle bar |
Also Published As
| Publication number | Publication date |
|---|---|
| JP4977580B2 (en) | 2012-07-18 |
| JP2009114564A (en) | 2009-05-28 |
| CN101424005A (en) | 2009-05-06 |
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