CN101412575B

CN101412575B - U-shaped lamp tube faced machine

Info

Publication number: CN101412575B
Application number: CN2008101800189A
Authority: CN
Inventors: 吴百超
Original assignee: Anhui Shilin Lighting Co Ltd
Current assignee: Anhui Shilin Lighting Co Ltd
Priority date: 2008-11-20
Filing date: 2008-11-20
Publication date: 2011-12-14
Anticipated expiration: 2028-11-20
Also published as: CN101412575A

Abstract

The invention provides a truncating machine for a U-shaped lamp tube of an energy-saving lamp, which can be used for truncating separately and can turn the station when truncating, so as to solve the technical problem of the prior art. The truncating machine comprises a machine body 6 consisting of a stander 1 and a station disc 8, and a cam separator 2, wherein the station disc 8 is in coaxial connection with a station head 5; a coaxial roller disc 7 is arranged below the station disc 8; the roller disc 7 is provided with a roller 10; the cam separator 2 is positioned below the roller disc 7 and is matched with the roller disc 7; the station disc 8 achieves intermittent rotation; and a table surface 9 of the machine body 6 is provided with a station head autorotation driving device 3 and a truncating device as well as a fire head device 11 respectively. Tubes are operated on the truncating machine manually; the lamp tubes are fixed stably and are not easy to loose; when truncating, the station rotates to make truncating surfaces heated evenly, so as to well solve the difficult problems such as uneven pull and head exposure when the truncating machine pulls; and the truncating machine has beautiful appearance, and greatly improves production efficiency and pass ratio of truncated tubes.

Description

A kind of U-shaped lamp tube faced machine

Technical field

The present invention relates to the equipment that a kind of electricity-saving lamp is produced, particularly a kind of U-shaped lamp tube faced machine.

Background technology

U-shaped pipe tack is indispensable link during electricity-saving lamp is produced, and it is the one or both ends that were coated with the U-shaped pipe of phosphor slurry to be sealed cut after heating, and one or both ends are evened up.

At present, in the production of U-shaped electricity-saving lamp, form 3U lamp, 4U lamp by connecing bridge by a plurality of U-shaped pipes, or even 5U lamp, and carry out 3U or 4U, 5U connect bridge the time, two fluorescent tubes removing as electrode and vapor pipe have outside the stem stem, also remaining 1 or 2,3 are the fluorescent tube of belt carcass post not.Connect bridge if carry out many U, after connecing bridge and finishing, also will increase and burn the pin operation, burn unnecessary false stem stem, so not only wasted human resources but also increased production cost with the fluorescent tube of belt carcass post.This machinery that does not need to seal with regard to a kind of direct tack of needs satisfies this production, the electricity-saving lamp industry adopts flat envelope combined integral machine to produce substantially now, tack is finished the tune of U pipe with sealing in same machine through upender behind the U-shaped pipe tack, and station is non-rotary when evening up, the tack that is pulled through is easy to because the problem that fluorescent tube is not just causing lamp tube faced injustice and quick-fried tack etc. to be difficult to overcome when last pipe, produce substandard products and waste product, the qualification rate when having reduced this procedure and having connect bridge.

Summary of the invention

Technical problem to be solved by this invention is the above-mentioned deficiency at prior art, provides a kind of and can be used for a tack and station can rotate when evening up an electricity-saving lamp U-shaped lamp tube faced machine separately, guarantees that tube head is concordant and yield rate is high.

The present invention solves the problems of the technologies described above the technical scheme that is adopted:

A kind of U bend energy lamp tube faced machine, comprise the body (6), the cam dispenser (2) that constitute by frame (1) and work station disk (8), it is characterized in that: be connected with station head (5) on the work station disk (8), work station disk (8) below is provided with coaxial roller dish (7), roller dish (7) is provided with roller (10), cam dispenser (2) is positioned at roller dish (7) below and cooperatively interacts with roller dish (7), realizes the intermittent transmission of work station disk (8); Be respectively equipped with station head rotation transmission mechanism (3) on the table top (9) of body (6) and even up head unit (4) and Flame device (11).

Described station head rotation transmission mechanism (3), comprise motor (31), axle bed (33), pillar (34), rotating shaft (36), belt wheel (35) and, motor (31) is fixed on the below of table top (9) by retaining plate (32), axle bed (33) is fixed on the table top (9), rotating shaft (36) is coupling in axle bed (33), the lower end extends to table top (9) below, cooperates by belt wheel with the rotation axis of motor (31); Belt wheel (35) is fixed in rotating shaft (36) upper end, and belt wheel (35) cooperates with rotation belt wheel (51) on the station (5) by circular band (37); Belt wheel (35) rotation that motor (31) drives rotating shaft (36) upper end makes circular band (37) motion, drives station (5) rotation, the even heating of realization fluorescent tube (12).

Also include tensioning and make circular band (37) realize rotating pillar (38), pillar (38) is fixed on the table top (9), and its upper end is provided with belt wheel.

Even up head unit (4), comprise and even up a permanent seat (41), lifting shaft (42), tail rod (43), retaining plate (44) and cylinder (45), cutter arm (47), evening up a permanent seat (41) is fixedly installed on the table top (9), the two ends up and down of evening up a permanent seat (41) stud with sliding surface bearing, lifting shaft (42) passes sliding surface bearing, its upper end sets firmly retaining plate (44), and cylinder (45) and cutter arm (47) are arranged on the retaining plate (44); Action made cutter arm realize driving folder before and after cylinder (45) promoted connecting joint (46), clamped the part that fluorescent tube (12) needs tack, and lifting shaft (42) knee-action is finished and evened up an operation.

Even up on the cylindrical of a permanent seat (41) and the lifting shaft (42) and be connected with lower carrier plate (431) and upper supporting plate (432) respectively, on upper supporting plate (432), be fixed with tail rod (43), can not rotate around axis to guarantee lifting shaft (42).

Flame device (11) includes pillar (111), inlet pipe (112), latch segment (113), duration and degree of heating (114) composition, duration and degree of heating (114) is connected with inlet pipe (112), be fixed on the pillar (111) by latch segment (113), can adjust angle and the height and the longitudinal separation of duration and degree of heating arbitrarily by regulating latch segment (113), easily fluorescent tube be heated; Fixedly connected with table top (9) in pillar (111) lower end.

Station head (5) comprises rotation belt wheel (51), station permanent seat (52), station seat (53), station permanent seat (52) is fixedlyed connected with work station disk (8) edge, station seat (53) is coupling by union lever on it and station permanent seat (52), station permanent seat (52) is passed in the union lever upper end, rotation belt wheel (51) is arranged on this union lever upper end, station seat (53) is provided with withstanding tight block (54), fixed high piece (55) and fluorescent tube pattern (56), return spring (541) is set on the withstanding tight block (54), have when unclamping the reactive force that is applied on the withstanding tight block, return spring 541 resets withstanding tight block 54, fluorescent tube is withstood on the fluorescent tube pattern (56), and the height by regulating high surely piece (55) can be easily carries out tack to the fluorescent tube of all lengths.

Beneficial effect of the present invention is: this machine is by manually managing up and down, the fluorescent tube fixing-stable is not easy loosening and when evening up, the station rotation can make tack face even heating, solve flat sealing machine preferably and injustice in the process of evening up, occurred drawing, the problem that quick-fried tack etc. are difficult to overcome, and good looking appearance has improved the productivity and the product percent of pass of butt-ended tube greatly.

Description of drawings

Fig. 1 is a main machine structure synoptic diagram of the present invention.

Fig. 2 is a vertical view of the present invention.

Fig. 3 is station head rotation transmission structures figure of the present invention.

Fig. 4 evens up the head unit structure iron for the present invention.

Fig. 5 is station header structure figure of the present invention.

Embodiment

Be further described technical solution of the present invention below in conjunction with example and with reference to accompanying drawing:

Fig. 1, shown in Figure 2, a kind of U bend energy lamp tube faced machine, comprise the body 6, the cam dispenser 2 that constitute by frame 1 and work station disk 8, be connected with station head 5 on the work station disk 8, work station disk 8 belows are provided with coaxial roller dish 7, roller dish 7 is provided with roller 10, and cam dispenser 2 is positioned at roller dish 7 belows and cooperatively interacts with roller dish 7, realizes work station disk 8 intermittent transmissions; Be respectively equipped with station head rotation transmission mechanism 3 on the table top 9 of body 6 and even up head unit 4 and Flame device 11.

As shown in Figure 3, described station head rotation transmission mechanism 3, comprise motor 31, axle bed 33, pillar 34, rotating shaft 36, belt wheel 35 and, motor 31 is fixed on the below of table top 9 by retaining plate 32, axle bed 33 is fixed on the table top 9, rotating shaft 36 is coupling in axle bed 33, and the lower end extends to table top 9 belows, cooperates by belt wheel with the rotation axis of motor 31; Belt wheel 35 is fixed in rotating shaft 36 upper ends, and belt wheel 35 cooperates with rotation belt wheel 51 on the station 5 with 37 by circle; Belt wheel 35 rotations that motor 31 drives rotating shaft 36 upper ends make circle be with 37 motions, drive station 5 rotations, realize the even heating of fluorescent tube 12.

As shown in Figure 4, also include tensioning and make circle be with 37 to realize rotating pillar 38, pillar 38 is fixed on the table top 9, and its upper end is provided with belt wheel.

Even up head unit 4, comprise and even up a permanent seat 41, lifting shaft 42, tail rod 43, retaining plate 44 and cylinder 45, cutter arm 47, evening up a permanent seat 41 is fixedly installed on the table top 9, the two ends up and down of evening up a permanent seat 41 stud with sliding surface bearing, lifting shaft 42 passes sliding surface bearing, its upper end sets firmly retaining plate 44, and cylinder 45 and cutter arm 47 are arranged on the retaining plate 44; Cylinder 45 promotes the action of connecting joint 46 front and back makes cutter arm realize driving folder, clamps the part that fluorescent tube 12 needs tack, and lifting shaft 42 knee-actions are finished and evened up an operation.

Even up on the cylindrical of a permanent seat 41 and the lifting shaft 42 and be connected with lower carrier plate 431 and upper supporting plate 432 respectively, on upper supporting plate 432, be fixed with tail rod 43, to guarantee that lifting shaft 42 can not rotate around axis.

As shown in Figure 5, Flame device 11 includes pillar 111, inlet pipe 112, latch segment 113, duration and degree of heating 114 compositions, duration and degree of heating 114 is connected with inlet pipe 112, be fixed on the pillar 111 by latch segment 113, can adjust angle and the height and the longitudinal separation of duration and degree of heating arbitrarily by regulating latch segment 113, easily fluorescent tube be heated; Fixedly connected with table top 9 in pillar 111 lower ends.

Station head 5 comprises rotation belt wheel 51, station permanent seat 52, station seat 53, station permanent seat 52 is fixedlyed connected with work station disk 8 edges, station seat 53 is coupling by union lever on it and station permanent seat 52, station permanent seat 52 is passed in the union lever upper end, rotation belt wheel 51 is arranged on this union lever upper end, station seat 53 is provided with withstanding tight block 54, fixed high piece 55 and fluorescent tube pattern 56, return spring 541 is set on the withstanding tight block 54, have when unclamping the reactive force that is applied on the withstanding tight block, return spring 541 resets withstanding tight block 54, fluorescent tube is withstood on the fluorescent tube pattern 56, and the height by regulating high surely piece 55 can be easily carries out tack to the fluorescent tube of all lengths.

Claims

1. a U bend can lamp tube faced machine, comprise the body (6), the cam dispenser (2) that constitute by frame (1) and work station disk (8), it is characterized in that: be connected with station head (5) on the work station disk (8), work station disk (8) below is provided with coaxial roller dish (7), roller dish (7) is provided with roller (10), cam dispenser (2) is positioned at roller dish (7) below and cooperatively interacts with roller dish (7), realizes the intermittent transmission of work station disk (8); Be respectively equipped with station head rotation transmission mechanism (3) on the table top (9) of body (6) and even up head unit (4) and Flame device (11); Described station head rotation transmission mechanism (3), comprise motor (31), axle bed (33), first pillar (34), rotating shaft (36), belt wheel (35) and, motor (31) is fixed on the below of table top (9) by retaining plate (32), axle bed (33) is fixed on the table top (9), rotating shaft (36) is coupling in axle bed (33), the lower end extends to table top (9) below, cooperates by belt wheel with the rotation axis of motor (31); Belt wheel (35) is fixed in rotating shaft (36) upper end, and belt wheel (35) cooperates with rotation belt wheel (51) on the station head (5) by circular band (37); Belt wheel (35) rotation that motor (31) drives rotating shaft (36) upper end makes circular band (37) motion, drives station head (5) rotation, the even heating of realization fluorescent tube (12).

2. a kind of U bend energy lamp tube faced machine according to claim 1, it is characterized in that: also include tensioning and make circular band (37) realize rotating second pillar (38), second pillar (38) is fixed on the table top (9), and its upper end is provided with belt wheel.

3. a kind of U bend energy lamp tube faced machine according to claim 1, it is characterized in that: even up head unit (4), comprise and even up a permanent seat (41), lifting shaft (42), tail rod (43), retaining plate (44) and cylinder (45), cutter arm (47), evening up a permanent seat (41) is fixedly installed on the table top (9), the two ends up and down of evening up a permanent seat (41) stud with sliding surface bearing, lifting shaft (42) passes sliding surface bearing, its upper end sets firmly retaining plate (44), and cylinder (45) and cutter arm (47) are arranged on the retaining plate (44); Action made cutter arm realize driving folder before and after cylinder (45) promoted connecting joint (46), clamped the part that fluorescent tube (12) needs tack, and lifting shaft (42) knee-action is finished and evened up an operation.

4. a kind of U bend energy lamp tube faced machine according to claim 3, it is characterized in that: even up on the cylindrical of a permanent seat (41) and the lifting shaft (42) and be connected with lower carrier plate (431) and upper supporting plate (432) respectively, on upper supporting plate (432), be fixed with tail rod (43), can not rotate around axis to guarantee lifting shaft (42).

5. a kind of U bend energy lamp tube faced machine according to claim 1, it is characterized in that: Flame device (11) includes the 3rd pillar (111), inlet pipe (112), latch segment (113), duration and degree of heating (114) composition, duration and degree of heating (114) is connected with inlet pipe (112), be fixed on the 3rd pillar (111) by latch segment (113), can adjust angle and the height and the longitudinal separation of duration and degree of heating arbitrarily by regulating latch segment (113), easily fluorescent tube be heated; Fixedly connected with table top (9) in the 3rd pillar (111) lower end.

6. according to the described a kind of U bend energy lamp tube faced machine of the arbitrary claim of claim 1-5, it is characterized in that: station head (5) comprises rotation belt wheel (51), station permanent seat (52), station seat (53), station permanent seat (52) is fixedlyed connected with work station disk (8) edge, station seat (53) is coupling by union lever on it and station permanent seat (52), station permanent seat (52) is passed in the union lever upper end, rotation belt wheel (51) is arranged on this union lever upper end, station seat (53) is provided with withstanding tight block (54), fixed high piece (55) and fluorescent tube pattern (56), return spring (541) is set on the withstanding tight block (54), have when unclamping the reactive force that is applied on the withstanding tight block, return spring (541) resets withstanding tight block (54), fluorescent tube is withstood on the fluorescent tube pattern (56), and the height by regulating high surely piece (55) can be easily carries out tack to the fluorescent tube of all lengths.