CN103588390A - Laser cutting machine for cutting glass LED lampshade - Google Patents
Laser cutting machine for cutting glass LED lampshade Download PDFInfo
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- CN103588390A CN103588390A CN201310557836.7A CN201310557836A CN103588390A CN 103588390 A CN103588390 A CN 103588390A CN 201310557836 A CN201310557836 A CN 201310557836A CN 103588390 A CN103588390 A CN 103588390A
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- laser cutting
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- muffle
- cutting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
The invention relates to a laser cutting machine for cutting a glass LED lampshade. The laser cutting machine comprises a machine body consisting of a table top and a stander, a transmission device, a cam partitioner and a station turntable, wherein the station turntable is arranged on the cam partitioner; a vacuum system is arranged on the station turntable; a plurality of station jigs are uniformly and fixedly distributed on the upper surface of the station turntable in the circumferential direction; a glass shell position correction device, a laser cutting device, a fire head device and a station self-rotation transmission device are also respectively arranged on the table top. The laser cutting machine is simple in structure and reasonable in design; the labor intensity of a worker is effectively alleviated; the cutting speed and the cutting precision are high; the production cost is effectively reduced; therefore, a produced glass LED lampshade is higher in consistency and can meet production requirements on cutting of glass LED lampshades in different specifications; furthermore, dust pollution is avoided in a cutting process; the lampshade does not need to be processed secondarily; the safety is high; moreover, the working environment in a workshop can be guaranteed; the laser cutting machine is harmless to bodies of operators.
Description
Technical field:
The present invention relates to a kind ofly for cutting the cutting unit of lampshade, relate in particular to a kind of for cutting the laser cutting machine of LED muffle.
Background technology:
Various for the shape of LED bulb lamp lampshade on the market, but, in existing LED bulb lamp lampshade industry, the cutting of muffle adopts manual cut and circular saw blade cutting, and it operates all dependence experiences and completes, and the product profile not only cutting out is crude, cutting efficiency is low, the muffle of at every turn making all can have error and mistake, is difficult to carry out quality control, and conforming product rate is low, the yield rate of product only has 80% left and right, and output is lower; And dust is many in cutting process, pollute greatly, need secondary processing and cleaning.In addition, the dust in production process damages greatly operator's health, and security is low, and manual operations causes manpower and temporal loss, has increased enterprise's production cost.
Summary of the invention:
The object of the present invention is to provide a kind ofly for cutting the laser cutting machine of LED muffle, it is simple in structure, reasonable in design, pollution-free, not only LED muffle cutting speed in feet per minute is fast but also cutting accuracy is high, saves manpower, reduces production costs, without carrying out secondary processing.
For solving the problems of the technologies described above, the present invention adopts following technical scheme to be:
For cutting the laser cutting machine of LED muffle, comprise the body being formed by table top and frame, transmission mechanism, Cam splitter and station turnplate, transmission mechanism is located at the bottom of frame, by the moving Cam splitter being arranged on table top of chain sprocket drive subband, rotate, realize the intermittent transmission of station turnplate, station turnplate is arranged on Cam splitter, station turnplate is provided with vacuum system, the even stationary distribution of circumferential direction at station turnplate upper surface has a plurality of station tools, on table top, be also respectively equipped with glass bulb normotopia device, laser cutting device, Flame device and station rotation transmission device, described station rotation transmission device, comprise motor, bearing and belt wheel, motor is fixed on the top of table top by bearing, and the belt wheel that is arranged on motor shaft end coordinates with the rotation belt wheel on station tool by belt, driven by motor belt wheel rotates and makes belt movement, drives the rotation of station tool.
The lower vacuum central dish that described vacuum system comprises vacuum tracheae and is fixed on station turnplate and follows station turnplate to rotate, lower vacuum central dish top is provided with the upper vacuum central dish not rotating with station turnplate, on, contact surface between lower vacuum central dish is provided with the pore of location matches, on, between lower vacuum central dish, be provided with air-tight structure, vacuum tracheae is from top to bottom successively through upper, lower vacuum central dish, station turnplate and Cam splitter, from stretching out, the bottom of table top is connected with vacuum pump, the two ends up and down of vacuum tracheae are connected with the top of upper vacuum central dish and the lower surface of table top respectively by latch segment, the top of vacuum tracheae is provided with ventilating joint and is communicated with upper vacuum central dish by tracheae, on lower vacuum central dish side, corresponding station tool even circumferential is distributed with the vacuum venting hole with station tool equal amts, and connect corresponding station tool by tracheae.
Described station tool comprises the station seat being fixed on station turnplate and is rotationally connected with the ventpipe on station seat, in the bottom of ventpipe, be provided with rotation belt wheel, in the upper end of ventpipe, glass bulb housing sleeve is set, the inner chamber hollow of glass bulb housing sleeve, the swivel joint by ventpipe bottom tail end is connected with the vacuum venting hole on lower vacuum central dish side.
Described glass bulb normotopia device comprises permanent seat and pillar, pillar is through permanent seat, the upper end of pillar is installed with web plate, in the both sides of web plate, respectively establish an adjustable plate, lower surface at web plate is provided with adjusting guide rail, on adjusting guide rail, be fixed with two sliding shoes, on two adjustable plates, being respectively provided with an adjusting screw(rod) is connected with sliding shoe, bottom at sliding shoe is provided with fixed angle plate, in the inner side of fixed angle plate, establish a guide rail and be fixed on the slide block on guide rail, in a side of fixed angle plate, being provided with cylinder is connected with slide block, bottom at slide block is provided with retaining plate, the front end of retaining plate is provided with two rollers, when the not timing of muffle of placing, by roller, muffle is proofreaied and correct, to can cut during laser cutting evenly below.
Described laser cutting device comprises the laser cutting head of being located at the laser generator on table top and being located at laser generator one end; The below correspondence position of described laser cutting device is provided with junk slot, and junk slot bottom is provided with receives bits case.
On the one side stage face of described laser cutting device opposite, be also provided with finished product and take out groove.
Described Flame device is comprised of pillar, inlet pipe, latch segment, duration and degree of heating, and duration and degree of heating is connected with inlet pipe, by latch segment, is fixed on pillar, and by regulating latch segment can adjust arbitrarily angle and height and the longitudinal separation of duration and degree of heating, pillar lower end is fixedly connected with table top.
Beneficial effect of the present invention is: provided by the present invention for cutting the laser cutting machine of LED muffle, for substituting the hand-held muffle operation of existing production, other mechanisms are installed on equipment again to be coordinated, realize the mechanize cutting of LED muffle, manpower is freed from hand labour, reduced operator's labour intensity, cutting speed in feet per minute is fast, cutting accuracy is high, effectively enhance productivity, yield rate, reduce production costs, make the LED muffle finished product consistence of production better, the need of production that can adapt to the cutting of different size LED muffle.And in cutting process no dust pollution, lampshade is without secondary processing, safe, and can guarantee shopwork environment, to operator's health without injury.
Accompanying drawing explanation:
Fig. 1 is structural representation of the present invention;
Fig. 2 is schematic top plan view of the present invention;
Fig. 3 is station jig structure schematic diagram of the present invention;
Fig. 4 is glass bulb normotopia device schematic diagram of the present invention;
Fig. 5 is Flame device structural representation of the present invention.
Embodiment:
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in further detail:
With reference to Fig. 1, shown in Fig. 2, of the present invention a kind of for cutting the laser cutting machine of LED muffle, comprise the body 1 being formed by table top 11 and frame 12, transmission mechanism 13, Cam splitter 2 and station turnplate 10, transmission mechanism 13 is located at the bottom of frame 12, by chain sprocket drive secondary 14, drive the Cam splitter 2 being arranged on table top 11 to rotate, realize the intermittent transmission of station turnplate 10, station turnplate 10 is arranged on Cam splitter 2, station turnplate 10 is provided with vacuum system 3, the even stationary distribution of circumferential direction at station turnplate 10 upper surfaces has 20 station tools 4, on table top 11, be also respectively equipped with glass bulb normotopia device 5, laser cutting device 6, Flame device 7 and station rotation transmission device 8, described station rotation transmission device 8, comprise motor 81, bearing 82 and belt wheel 83, motor 81 is fixed on the top of table top 11 by bearing 82, the belt wheel 83 that is arranged on motor 81 axle heads coordinates with the rotation belt wheel 44 on station tool 4 by belt, motor 81 band movable belt pulleys 83 rotate and make belt movement, drive 4 rotations of station tool, even cutting and the face round mouth of realizing muffle make a fire evenly.
The lower vacuum central dish 31 that described vacuum system 3 comprises vacuum tracheae 34 and is fixed on station turnplate 10 and follows station turnplate 10 to rotate, lower vacuum central dish 31 tops are provided with the upper vacuum central dish 32 not rotating with station turnplate 10, on, contact surface between lower vacuum central dish is provided with the pore of location matches, on, between lower vacuum central dish, be provided with air-tight structure, vacuum tracheae 34 is from top to bottom successively through upper, lower vacuum central dish 31, 32, station turnplate 10 and Cam splitter 2, from stretching out, the bottom of table top 11 is connected with vacuum pump (not shown in FIG.), the two ends up and down of vacuum tracheae 34 are connected with the lower surface of table top 11 with the top of upper vacuum central dish 32 respectively by latch segment 33, thereby fixing upper vacuum central dish 32 does not rotate together with lower vacuum central dish 31, the top of vacuum tracheae 34 is provided with ventilating joint and is communicated with upper vacuum central dish 32 by tracheae, on lower vacuum central dish 31 sides, corresponding station tool 4 even circumferentials are distributed with the vacuum venting hole with station tool 4 equal amtss, and connect corresponding station tool 4 by tracheae.
As shown in Figure 3, described station tool 4 comprises the station seat 41 being fixed on station turnplate 10 and is rotationally connected with the ventpipe 43 on station seat 41, in the bottom of ventpipe 43, be provided with rotation belt wheel 44, in the upper end of ventpipe 43, glass bulb housing sleeve 42 is set, the inner chamber hollow of glass bulb housing sleeve 42, the swivel joint 45 by ventpipe 43 bottom tail ends is connected with the vacuum venting hole on lower vacuum central dish 31 sides.
As shown in Figure 4, described glass bulb normotopia device 5 comprises permanent seat 51 and pillar 52, pillar 52 is through permanent seat 51, the upper end of pillar 52 is installed with web plate 53, in the both sides of web plate 53, respectively establish an adjustable plate 54, lower surface at web plate 53 is provided with adjusting guide rail 55, on adjusting guide rail 55, be fixed with two sliding shoes 56, on two adjustable plates 54, being respectively provided with an adjusting screw(rod) 57 is connected with sliding shoe 56, be used for regulating the position of sliding shoe 56, in the bottom of sliding shoe 56, be provided with fixed angle plate 58, in the inner side of fixed angle plate 58, establish a guide rail 59 and be fixed on the slide block 561 on guide rail 59, in a side of fixed angle plate 58, being provided with cylinder 50 is connected with slide block 561, in the bottom of slide block 561, be provided with retaining plate 591, the front end of retaining plate 591 is provided with two rollers 592, when the not timing of muffle of placing, by roller 592, muffle is proofreaied and correct, to can cut during laser cutting evenly below.
Described laser cutting device 6 comprises the laser generator 61 of being located on table top 10 and is located at the laser cutting head 62 of laser generator 61 1 ends.During cutting, the laser beam that laser generator 61 sends is focused on muffle to be processed and is cut by the condensing lens on laser cutting head 62; Laser cutting device 6 below correspondence positions are provided with junk slot 15, and junk slot 15 bottoms are provided with receives bits case (not shown in FIG.); On laser cutting device 6 opposite one side stage faces, be also provided with finished product and take out groove 16.This laser cutting machine produces glass chip and is imported and received bits casees and collect by junk slot 15 in cutting process, and the lampshade product cutting out is without dust, without secondary processing, safe, and can guarantee shopwork environment, to operator's health without injury.
As shown in Figure 5, described Flame device 7 is comprised of pillar 71, inlet pipe 72, latch segment 73, duration and degree of heating 74, duration and degree of heating 74 is connected with inlet pipe 72, by latch segment 73, be fixed on pillar 71, by regulating latch segment 73 can adjust arbitrarily angle and height and the longitudinal separation of duration and degree of heating, to muffle, round mouth trimming is carried out in heating easily; Pillar 71 lower ends are fixedly connected with table top 11.
While using the present invention to cut, first muffle to be processed is placed on the glass bulb housing sleeve 42 on station tool 4, and by vacuum system 3, muffle is firmly adsorbed on glass bulb housing sleeve 42, then utilizing station rotation transmission device 8 to realize muffle 360 degree to be processed rotates, by motor intermittent type, rotating the position that drives station turnplate 10 to turn to glass bulb normotopia device 5 locates fast, make muffle corresponding to laser cutting head 62, according to muffle size and highly the omnibearing conversion muffle of needs with respect to the position of laser cutting head 62, glass chip after cutting is received bits case by junk slot 15 importings of laser cutting device 6 belows, below and is collected, after same cutting, station tool 4 drives the muffle rotation and Flame device quenching round edge of required processing, station tool 4 is come finished product with the muffle of handling well and is taken out groove 16 tops afterwards, shut electromagnetic valve is set, suction in station tool 4 disappears, muffle Automatic-falling enters finished product and takes out groove 16, wait for that staff collects.Visible the present invention is simple in structure, reasonable in design, pollution-free in sum, cutting speed in feet per minute is fast, cutting accuracy is high, high conformity.
The above embodiment of the present invention is only for example of the present invention is clearly described; and be not the restriction to embodiments of the present invention; for those of ordinary skill in the field; can also make other changes in different forms on the basis of the above description; here cannot give all embodiments exhaustive, every still row in protection scope of the present invention of apparent variation that technical scheme of the present invention extends out or change that belong to.
Claims (7)
1. for cutting the laser cutting machine of LED muffle, comprise the body being formed by table top and frame, transmission mechanism, Cam splitter and station turnplate, it is characterized in that: described transmission mechanism is located at the bottom of frame, by the moving Cam splitter being arranged on table top of chain sprocket drive subband, rotate, realize the intermittent transmission of station turnplate, station turnplate is arranged on Cam splitter, station turnplate is provided with vacuum system, the even stationary distribution of circumferential direction at station turnplate upper surface has a plurality of station tools, on table top, be also respectively equipped with glass bulb normotopia device, laser cutting device, Flame device and station rotation transmission device, described station rotation transmission device, comprise motor, bearing and belt wheel, motor is fixed on the top of table top by bearing, and the belt wheel that is arranged on motor shaft end coordinates with the rotation belt wheel on station tool by belt, driven by motor belt wheel rotates and makes belt movement, drives the rotation of station tool.
2. according to claim 1 for cutting the laser cutting machine of LED muffle, it is characterized in that: the lower vacuum central dish that described vacuum system comprises vacuum tracheae and is fixed on station turnplate and follows station turnplate to rotate, lower vacuum central dish top is provided with the upper vacuum central dish not rotating with station turnplate, on, contact surface between lower vacuum central dish is provided with the pore of location matches, on, between lower vacuum central dish, be provided with air-tight structure, vacuum tracheae is from top to bottom successively through upper, lower vacuum central dish, station turnplate and Cam splitter, from stretching out, the bottom of table top is connected with vacuum pump, the two ends up and down of vacuum tracheae are connected with the top of upper vacuum central dish and the lower surface of table top respectively by latch segment, the top of vacuum tracheae is provided with ventilating joint and is communicated with upper vacuum central dish by tracheae, on lower vacuum central dish side, corresponding station tool even circumferential is distributed with the vacuum venting hole with station tool equal amts, and connect corresponding station tool by tracheae.
According to described in claim 1-2 any one claim for cutting the laser cutting machine of LED muffle, it is characterized in that: described station tool comprises the station seat being fixed on station turnplate and is rotationally connected with the ventpipe on station seat, in the bottom of ventpipe, be provided with rotation belt wheel, in the upper end of ventpipe, glass bulb housing sleeve is set, the inner chamber hollow of glass bulb housing sleeve, the swivel joint by ventpipe bottom tail end is connected with the vacuum venting hole on lower vacuum central dish side.
4. according to claim 3 for cutting the laser cutting machine of LED muffle, it is characterized in that: described glass bulb normotopia device comprises permanent seat and pillar, pillar is through permanent seat, the upper end of pillar is installed with web plate, in the both sides of web plate, respectively establish an adjustable plate, lower surface at web plate is provided with adjusting guide rail, on adjusting guide rail, be fixed with two sliding shoes, on two adjustable plates, being respectively provided with an adjusting screw(rod) is connected with sliding shoe, bottom at sliding shoe is provided with fixed angle plate, in the inner side of fixed angle plate, establish a guide rail and be fixed on the slide block on guide rail, in a side of fixed angle plate, being provided with cylinder is connected with slide block, bottom at slide block is provided with retaining plate, the front end of retaining plate is provided with two rollers, when the not timing of muffle of placing, by roller, muffle is proofreaied and correct, to can cut during laser cutting evenly below.
5. according to claim 4 for cutting the laser cutting machine of LED muffle, it is characterized in that: described laser cutting device comprises the laser cutting head of being located at the laser generator on table top and being located at laser generator one end; The below correspondence position of described laser cutting device is provided with junk slot, and junk slot bottom is provided with receives bits case.
6. according to claim 5 for cutting the laser cutting machine of LED muffle, it is characterized in that: on the one side stage face of described laser cutting device opposite, be also provided with finished product and take out groove.
7. according to claim 1 or 5 for cutting the laser cutting machine of LED muffle, it is characterized in that: described Flame device is comprised of pillar, inlet pipe, latch segment, duration and degree of heating, duration and degree of heating is connected with inlet pipe, by latch segment, be fixed on pillar, by regulating latch segment can adjust arbitrarily angle and height and the longitudinal separation of duration and degree of heating, pillar lower end is fixedly connected with table top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310557836.7A CN103588390A (en) | 2013-11-11 | 2013-11-11 | Laser cutting machine for cutting glass LED lampshade |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310557836.7A CN103588390A (en) | 2013-11-11 | 2013-11-11 | Laser cutting machine for cutting glass LED lampshade |
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| CN103588390A true CN103588390A (en) | 2014-02-19 |
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| CN201310557836.7A Pending CN103588390A (en) | 2013-11-11 | 2013-11-11 | Laser cutting machine for cutting glass LED lampshade |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104385509A (en) * | 2014-11-26 | 2015-03-04 | 深圳英诺激光科技有限公司 | Laser burr cutting machine and laser burr cutting method |
| CN109877475A (en) * | 2019-04-09 | 2019-06-14 | 安徽同兴科技发展有限责任公司 | A kind of tubing laser cutting machine continuously cut |
| CN116730602A (en) * | 2023-08-16 | 2023-09-12 | 宿迁市新大江玻璃有限公司 | Glass bulb notching machine for glass lampshade production |
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| CN101412575A (en) * | 2008-11-20 | 2009-04-22 | 安徽世林照明股份有限公司 | U-shaped lamp tube faced machine |
| CN101694824A (en) * | 2009-10-12 | 2010-04-14 | 浙江阳光集团股份有限公司 | Method for machining full-glass shell compact energy-saving fluorescent lamp |
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| CN203192743U (en) * | 2013-05-07 | 2013-09-11 | 安徽世林照明股份有限公司 | Core-column clamping location head for wire-stretching machine of fluorescent lamp |
| CN203545877U (en) * | 2013-11-11 | 2014-04-16 | 安徽世林照明股份有限公司 | Laser cutting machine for cutting LED glass lamp shade |
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Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US20040016729A1 (en) * | 2000-10-24 | 2004-01-29 | Georges Cuvelier | Method and installation for cutting out glass pieces |
| CN101412575A (en) * | 2008-11-20 | 2009-04-22 | 安徽世林照明股份有限公司 | U-shaped lamp tube faced machine |
| CN101694824A (en) * | 2009-10-12 | 2010-04-14 | 浙江阳光集团股份有限公司 | Method for machining full-glass shell compact energy-saving fluorescent lamp |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104385509A (en) * | 2014-11-26 | 2015-03-04 | 深圳英诺激光科技有限公司 | Laser burr cutting machine and laser burr cutting method |
| CN109877475A (en) * | 2019-04-09 | 2019-06-14 | 安徽同兴科技发展有限责任公司 | A kind of tubing laser cutting machine continuously cut |
| CN116730602A (en) * | 2023-08-16 | 2023-09-12 | 宿迁市新大江玻璃有限公司 | Glass bulb notching machine for glass lampshade production |
| CN116730602B (en) * | 2023-08-16 | 2023-10-20 | 宿迁市新大江玻璃有限公司 | Glass bulb notching machine for glass lampshade production |
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Application publication date: 20140219 |