CN101403594B - Automatic emulsified explosive filling machine and its loading method - Google Patents
Automatic emulsified explosive filling machine and its loading method Download PDFInfo
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- CN101403594B CN101403594B CN2008100797297A CN200810079729A CN101403594B CN 101403594 B CN101403594 B CN 101403594B CN 2008100797297 A CN2008100797297 A CN 2008100797297A CN 200810079729 A CN200810079729 A CN 200810079729A CN 101403594 B CN101403594 B CN 101403594B
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- 239000002360 explosive Substances 0.000 title claims abstract description 21
- 238000011068 loading method Methods 0.000 title claims description 12
- 238000007789 sealing Methods 0.000 claims abstract description 90
- 238000000034 method Methods 0.000 claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 28
- 239000000839 emulsion Substances 0.000 claims abstract description 21
- 239000012528 membrane Substances 0.000 claims abstract description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 7
- 229910052782 aluminium Inorganic materials 0.000 claims description 7
- 239000004411 aluminium Substances 0.000 claims description 7
- 238000004806 packaging method and process Methods 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- 230000000295 complement effect Effects 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 5
- 238000001125 extrusion Methods 0.000 claims description 5
- 239000000843 powder Substances 0.000 claims description 5
- 238000005538 encapsulation Methods 0.000 claims description 4
- 238000002789 length control Methods 0.000 claims 1
- 238000003466 welding Methods 0.000 abstract 1
- 238000012856 packing Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 229920006280 packaging film Polymers 0.000 description 2
- 239000012785 packaging film Substances 0.000 description 2
- 210000002808 connective tissue Anatomy 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- Containers And Plastic Fillers For Packaging (AREA)
- Vacuum Packaging (AREA)
- Package Closures (AREA)
Abstract
The invention provides an emulsion explosive automatic charging machine and a charging method, aiming at the physical characteristics of the emulsion explosive. The invention is provided with a vacuum quantitative charging machine used for quantitative charging, a welding machine used for making a tubular membrane into a canister shape and changing the shape of the material simultaneously, and a two-card-sealing machine used for sealing the canister membrane after canned, the timing of three devices are matched to lead the three devices to be capable of mutually cooperating to charge and seal so that the purpose of full automatic charging is achieved. Simultaneously, adopting the structure of tube covered in the tube, that is a canned tube passes through the thermal tube, the heat transfer is effectively insulated, simultaneously the temperature change of the material is avoided to affect the thermal quality of the casing membrane, and the stability of the thermal quality and the security of the link are ensured. The vanes with special structure are used for forming a vane pump, which can be controlled and fine-tuned by a programmable logic controller, therefore, the friction and impact are reduced, and the security is improved when filling the explosive, simultaneously the degree of automation is increased.
Description
Technical field
The present invention relates to a kind of emulsion explosive automatic charging machine and loading method thereof.
Background technology
Gluey emulsion is a kind of novel commercial explosive, has special physical arrangement.If the use hand-filling is not destroyed though can guarantee the physical arrangement of emulsion, but particularly there is great potential safety hazard in inefficiency.If but adopt existing mechanical to load, then might destroy the physical arrangement of emulsion, cause the performance of explosive to descend, in addition entirely ineffective.Therefore how can provide a kind of emulsion explosive automatic charging machine and loading method simple in structure, that filling efficient is high, safe to become the focus of paying close attention in this area.
The inventor has applied for a Chinese invention patent, and the patent No. is 200710139267.9, discloses a kind of pair of card sealing machine therein, can seal soft material fast.
Summary of the invention
To defective that exists in the prior art and deficiency, the purpose of this invention is to provide a kind of emulsion explosive automatic charging machine and loading method, can accomplish can, heat seal automatically, seal, improved operating efficiency, do not destroy the physical arrangement of emulsion simultaneously.
In order to achieve the above object, the present invention proposes a kind of emulsion explosive automatic charging machine, vacuum quantitative bottle placer, said vacuum quantitative bottle placer are provided with vane pump that can equal and quantitative feeding portions material and are used for the filling tube with material output;
Heat-sealing machine, said heat-sealing machine are provided with the heat seal pipe of banded film being processed tubular, and said heat seal pipe box is connected to said filling tube, so that the material package of exporting in the filling tube is become bag;
Two card sealing machines, said pair of card sealing machine is provided with closing device, so that bag is sealed.
Preferred as technique scheme, the vane pump of said vacuum quantitative bottle placer has impeller; Said impeller outer is provided with an external stator cam, said cam face be provided with protruding and depression so that said blade stretch out/retraction impeller periphery.
Preferred as technique scheme, said heat-sealing machine is provided with pressuring flat device, and said pressuring flat device comprises the pressing running roller; Said pressuring flat device is connected the air in the packaging bag of processing with extrusion heat seal pipe and makes material even with said heat seal pipe.
Preferred as technique scheme, said pair of card sealing machine is provided with the sealing machine that two or more are used to seal, and the spacing between the said sealing machine can be adjusted.
Preferred as technique scheme, said pair of card sealing machine also is provided with carriage, and said carriage is connected with said heat-sealing machine and said sealing machine respectively, so that the mass transport that packs is sealed to sealing machine; Adopt aluminium wire to seal.
Simultaneously, the invention allows for a kind of emulsified detonator loading method, comprising:
Step 1, be provided for quantitative discharging the vacuum quantitative bottle placer, be used for banded film process tubular heat-sealing machine, be used for two card sealing machines that the tubular membrane after the can is sealed;
Step 2, vane pump that can equal and quantitative feeding portions material is set in said vacuum quantitative bottle placer and is used for filling tube material output;
Step 3, the heat seal pipe of banded film being processed tubular is set in said heat-sealing machine, and said heat seal pipe box is set is connected to said filling tube, so that the material package of exporting in the filling tube is become bag;
Step 4, vacuum quantitative bottle placer, heat-sealing machine, two card sealing machine work schedule are complementary, with circulation charging, encapsulation, said vacuum quantitative bottle placer adopts the form powder charge of vane pump.
Preferred as technique scheme, said method also comprises: the vane pump that said vacuum quantitative bottle placer is set has impeller; Said impeller outer is provided with an external stator cam, said cam face be provided with protruding and depression so that said blade stretch out/retraction impeller periphery.
Preferred as technique scheme, said method also comprises: said heat-sealing machine is provided with pressuring flat device, and said pressuring flat device comprises the pressing running roller; Said pressuring flat device is connected the air in the packaging bag of processing with extrusion heat seal pipe and makes material even with said heat seal pipe.
Preferred as technique scheme, said method also comprises: said pair of card sealing machine is provided with the sealing machine that two or more are used to seal, and the spacing between the said sealing machine can be adjusted.
Preferred as technique scheme, said method also comprises: said pair of card sealing machine also is provided with carriage, and said carriage is connected with said heat-sealing machine and said sealing machine respectively, so that the mass transport that packs is sealed to sealing machine.
The present invention proposes a kind of emulsion explosive automatic charging machine and loading method thereof; Physical characteristic to emulsion; Be provided with the vacuum quantitative bottle placer that is used for quantitative discharging, be used for banded film process tubular heat-sealing machine, be used for two card sealing machines that the tubular membrane after the can is sealed; And the work schedule of above-mentioned three equipment is complementary, circulation is feeded and is encapsulated so that three equipment can cooperatively interact, to reach the purpose of full-automatic filling.Simultaneously, adopt the structure of pipe middle sleeve, promptly the heat seal pipe separates with filling tube; And filling tube is passed from the heat seal pipe; Effectively isolated the heat transmission, also avoided the influence of the variation of material temperature simultaneously, guaranteed the security of stability He this link of heat sealing quality the packaging film heat sealing quality.The vane pump that the present invention simultaneously adopts the blade of special construction to constitute adopts the vane pump powder charge, and controls and finely tune through programmable logic controller (PLC), can reduce friction and impact like this, and the security when improving the explosive can improves automaticity simultaneously.Of the present invention pair of card sealing machine is provided with a plurality of sealing machines, like this can Collaboration, combination in any, and wherein one as break down and can not influence normal production.And the spacing between the sealing machine can be adjusted, and can adapt to the production of all size requirement like this.
Description of drawings
The emulsion explosive automatic charging machine preferred embodiment structural representation that Fig. 1 proposes for the present invention;
Fig. 2 is the right view of Fig. 1;
Fig. 3 is the vertical view of Fig. 1.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is further specified.
The emulsion explosive automatic charging machine preferred embodiment that the present invention proposes is like Fig. 1,2, shown in 3; Comprise, be provided with in the horizontal direction and arrange the vacuum quantitative bottle placer 12 that is used for quantitative discharging, be used for banded film process tubular heat-sealing machine 13, be used for two card sealing machines 14 that the tubular membrane after the can is sealed.The work schedule of above-mentioned three equipment is complementary, and circulation is feeded and encapsulated so that three equipment can cooperatively interact, to reach the purpose of full-automatic filling.
During work, with pack into the storage bin 1 of vacuum quantitative bottle placer 12 of emulsion, the vane pump powder charge that bottle placer adopts the blade of special construction to constitute is carried out quantitative portioning to explosive, evenly gets into filling tube 20.This vane pump is provided with an impeller, is provided with an inner stator cam in the said impeller, and impeller outer is provided with an external stator cam, said cam face be provided with protruding and depression so that said blade stretch out/retraction impeller periphery.
The heat seal pipe 19 of heat-sealing machine 13 is enclosed within the filling tube 20; Adopt the structure of this pipe middle sleeve; Effectively isolated the heat transmission, also avoided the influence of the variation of material temperature simultaneously, guaranteed the security of stability He this link of heat sealing quality the packaging film heat sealing quality.Heat-sealing machine 13 is made up of heat seal device 14, pressuring flat device 15.The bottom of heat seal device can provide continuous packing adventitia for the packing feed bin.After 19 pairs of materials of the heat seal pipe of heat seal device 14 were processed tubular with banded film, the pressing running roller 5 that is transported to pressuring flat device 15 made the material quality even to the air that it flattens to get rid of in the packing.
Drive on the drive roll 17 of the active carriage 8 that is delivered to two card sealing machines 16 with 6 packaging bags that will flatten after running roller 5 flattens synchronously.After reaching preset length, block the tubular article pocket.Two card sealing machines 16 are made up of five sealing machines 7, a cover transport 18.Sealing machine 7 rear sides have aluminium wire chuck 9, through wire feeder 11 aluminium wire are sent into the enclosed mechanism 10 of front end, the U-shaped card encapsulation that bar-shaped material is directly processed with aluminium wire.Regulate the spacing of sealing machine 7 or change heat seal pipe diameter, can emulsion be distributed into different specifications.
Each parameter of packing specification can be provided with through operating desk 4.But five sealing machine combination in any, wherein one as break down and can not influence normal production.Control and finely tune through programmable logic controller (PLC), can reduce friction and impact like this, the security when improving the explosive can improves automaticity simultaneously.
Wherein two card sealing machines both can the inventor have been applied for 200710139267.9 sealing machines of Chinese patent, directly processed U type card with aluminium wire, sealed.Also can be other common sealing machine, as long as can be with material bag sealing two ends, these be all within protection scope of the present invention.
The emulsified detonator loading method that the present invention proposes comprises:
Step 1, like Fig. 1,2, shown in 3, be provided for quantitative discharging the vacuum quantitative bottle placer, be used for banded film process tubular heat-sealing machine, be used for two card sealing machines that the tubular membrane after the can is sealed;
Step 2, vane pump that can equal and quantitative feeding portions material is set in said vacuum quantitative bottle placer and is used for filling tube material output;
Step 3, the heat seal pipe of banded film being processed tubular is set in said heat-sealing machine, and said heat seal pipe box is set is connected to said filling tube, so that the material package of exporting in the filling tube is become bag;
Step 4, vacuum quantitative bottle placer, heat-sealing machine, two card sealing machine work schedule are complementary, with circulation charging, encapsulation, said vacuum quantitative bottle placer adopts the form powder charge of vane pump.
Preferred as technique scheme, said method also comprises: the vane pump that said vacuum quantitative bottle placer is set has impeller; Be provided with an inner stator cam in the said impeller, impeller outer is provided with an external stator cam, said cam face be provided with protruding and depression so that said blade stretch out/retraction impeller periphery.
Preferred as technique scheme, said method also comprises: said heat-sealing machine is provided with pressuring flat device, and said pressuring flat device comprises the pressing running roller; Said pressuring flat device is connected the air in the packaging bag of processing with extrusion heat seal pipe and makes material even with said heat seal pipe.
Preferred as technique scheme, said method also comprises: said pair of card sealing machine is provided with the sealing machine that two or more are used to seal, and the spacing between the said sealing machine can be adjusted, and adopts aluminium wire to seal.
Preferred as technique scheme, said method also comprises: said pair of card sealing machine also is provided with carriage, and said carriage is connected with said heat-sealing machine and said sealing machine respectively, so that the mass transport that packs is sealed to sealing machine.
Certainly; The present invention also can have other embodiment; Under the situation that does not deviate from spirit of the present invention and essence thereof; The person of ordinary skill in the field works as can make various corresponding changes and distortion according to the present invention, but these corresponding changes and distortion all should belong to the protection domain of claim of the present invention.
Claims (8)
1. an emulsion explosive automatic charging machine is characterized in that, comprising:
Vacuum quantitative bottle placer, said vacuum quantitative bottle placer are provided with vane pump that can equal and quantitative feeding portions material and are used for the filling tube with material output;
Heat-sealing machine, said heat-sealing machine are provided with the heat seal pipe of banded film being processed tubular, and said heat seal pipe box is connected to said filling tube, so that the material package exported in the filling tube is become bag, and make it distortion;
Two card sealing machines, said pair of card sealing machine is provided with closing device, so that bag is sealed;
Said heat-sealing machine is provided with pressuring flat device, and said pressuring flat device comprises the pressing running roller; Said pressuring flat device is connected the air in the packaging bag of processing with extrusion heat seal pipe and makes material even with said heat seal pipe, said heat-sealing machine has length control device.
2. emulsion explosive automatic charging machine according to claim 1 is characterized in that the vane pump of said vacuum quantitative bottle placer has impeller; Said impeller outer is provided with an external stator cam, said cam face be provided with protruding and depression so that blade stretch out/retraction impeller periphery.
3. emulsion explosive automatic charging machine according to claim 1 is characterized in that, said pair of card sealing machine is provided with the sealing machine that is used to seal more than two, and the spacing between the said sealing machine can be adjusted.
4. emulsion explosive automatic charging machine according to claim 3; It is characterized in that said pair of card sealing machine also is provided with carriage, said carriage is connected with said heat-sealing machine and said sealing machine respectively; So that the mass transport of pack is sealed to sealing machine, adopt aluminium wire to seal.
5. emulsified detonator loading method comprises:
Step 1, be provided for quantitative discharging the vacuum quantitative bottle placer, be used for banded film process tubular heat-sealing machine, be used for two card sealing machines that the tubular membrane after the can is sealed;
Step 2, vane pump that can equal and quantitative feeding portions material is set in said vacuum quantitative bottle placer and is used for filling tube material output;
Step 3, the heat seal pipe of banded film being processed tubular is set in said heat-sealing machine, and said heat seal pipe box is set is connected to said filling tube, so that the material package of exporting in the filling tube is become bag;
Step 4, vacuum quantitative bottle placer, heat-sealing machine, two card sealing machine work schedule are complementary, with circulation charging, encapsulation, said vacuum quantitative bottle placer adopts the form powder charge of vane pump;
Wherein, said heat-sealing machine is provided with pressuring flat device, and said pressuring flat device comprises the pressing running roller; Said pressuring flat device is connected the air in the packaging bag of processing with extrusion heat seal pipe and makes material even with said heat seal pipe.
6. emulsified detonator loading method according to claim 5 is characterized in that, said method also comprises: the vane pump that said vacuum quantitative bottle placer is set has impeller; Be provided with an inner stator cam in the said impeller, said cam face be provided with protruding and depression so that blade stretch out/retraction impeller periphery.
7. emulsified detonator loading method according to claim 5 is characterized in that, said method also comprises: said pair of card sealing machine is provided with the sealing machine that series connection is used to seal more than two, and the spacing between the said sealing machine can be adjusted.
8. emulsified detonator loading method according to claim 7; It is characterized in that; Said method also comprises: said pair of card sealing machine also is provided with carriage, and said carriage is connected with said heat-sealing machine and said sealing machine respectively, so that the mass transport of pack is sealed to sealing machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100797297A CN101403594B (en) | 2008-11-12 | 2008-11-12 | Automatic emulsified explosive filling machine and its loading method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2008100797297A CN101403594B (en) | 2008-11-12 | 2008-11-12 | Automatic emulsified explosive filling machine and its loading method |
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| CN101403594A CN101403594A (en) | 2009-04-08 |
| CN101403594B true CN101403594B (en) | 2012-10-31 |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102584500A (en) * | 2012-03-02 | 2012-07-18 | 四川雅化实业集团股份有限公司 | Small-sized emulsion explosive charging machine |
| CN103360187A (en) * | 2013-07-16 | 2013-10-23 | 湖北凯龙化工集团股份有限公司 | Automatic charge packaging production line for seismic explosive columns of emulsion explosive |
| CN103964978A (en) * | 2014-05-06 | 2014-08-06 | 河北晓进机械制造股份有限公司 | Emulsion explosive charging machine and charging method thereof |
| CN103964979B (en) * | 2014-05-06 | 2017-01-11 | 河北晓进机械制造股份有限公司 | Emulsion explosive charging machine and charging method thereof |
| CN104230607A (en) * | 2014-09-16 | 2014-12-24 | 河北晓进机械制造股份有限公司 | Automatic emulsion explosive charging machine and explosive charging method |
| CN104788267B (en) * | 2015-03-31 | 2017-05-31 | 安徽江南化工股份有限公司 | A kind of machine for filling powder emulsified explosive bagging device for identifying |
| CN112902772B (en) * | 2021-01-15 | 2022-07-26 | 青岛理工大学 | Continuous production device and method for double-detonating-cord symmetric priming explosives |
| CN115009638B (en) * | 2022-05-25 | 2024-04-05 | 湖南金聚能科技有限公司 | Automatic production line and production process of emulsion explosive |
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| CN101250076A (en) * | 2007-05-01 | 2008-08-27 | 杭州强立机械有限公司 | Emulsion burster charging machine and charging method |
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-
2008
- 2008-11-12 CN CN2008100797297A patent/CN101403594B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2595667Y (en) * | 2002-09-30 | 2003-12-31 | 黄文明 | Full automatic filling and packaging machine for emulsion explosive |
| CN201034501Y (en) * | 2007-05-01 | 2008-03-12 | 杭州强立机械有限公司 | Emulsion explosive charger |
| CN101250076A (en) * | 2007-05-01 | 2008-08-27 | 杭州强立机械有限公司 | Emulsion burster charging machine and charging method |
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