Car engine cooling system heat radiator plate-type rubber seal strip assembly and manufacturing process thereof
Technical field
The present invention relates to a kind of automobile-used rubber assembly and manufacturing process thereof, relate in particular to a kind of vehicle motor cooling system heat radiator plate-type rubber seal strip assembly and manufacturing process thereof of being used for.
Background technology
From domestic automobile industrial expansion trend, car engine cooling system is adopting scatterer to cool off always.The improvement of scatterer is at present carried out at aspects such as radiator element and Recycle design always, and the sealing member that connects between plastic casing and aluminium, the copper shell is adopting rubber item always, does not also have other substitute products to occur.Some just selects to do a little adjustment at product structure and elastomeric material.Along with the continuous prosperity of market for automobiles, the usage quantity of scatterer is soaring year by year, and especially along with the global integration buying, market competition is fierce more.There are serious quality problems in heat radiator plate-type rubber seal strip assembly in the domestic existing vehicle motor cooling system, tensile strength at yield, tensile yield, tear strength, compression set, high temperature resistant timeliness and anti-cooling fluid timeliness etc. as rubber all do not reach requirement, therefore, at present domestic employed this type of rubber parts overwhelming majority of middle and high shelves car still adopts import parts.This just makes the automobile production cost greatly improve, and has also restricted the development of Domestic Automotive Industry.
Summary of the invention
The purpose of this invention is to provide a kind of car engine cooling system heat radiator plate-type rubber seal strip assembly and manufacturing process thereof, to solve the existing quality problems of present domestic existing vehicle motor cooling system heat radiator plate-type rubber seal strip assembly.
To achieve the above object, the technical solution adopted in the present invention is:
A kind of car engine cooling system heat radiator plate-type rubber seal strip assembly is characterized in that: the weight ratio of its elastomeric each material component is:
Terpolymer EP rubber: 90~110 carbon blacks: 50~65
Paraffin hydrocarbon ils: 20~30 indirect process zinc oxides: 4~6
Antioxidant MB Z:1~2 lubricant WB42:2~4
The two 2.5:2.5 of vulcanizing agent~3.5 accelerant A ctivator-70P:1~2.
Described car engine cooling system heat radiator plate-type rubber seal strip assembly is characterized in that: the weight ratio of its elastomeric each material component is:
Terpolymer EP rubber: 100 carbon blacks: 55
Paraffin hydrocarbon ils: 25 indirect process zinc oxides: 5
Antioxidant MB Z:1.5 lubricant WB42:3
The two 2.5:3.0 accelerant A ctivator-70P:1.5 of vulcanizing agent.
The manufacturing process of described car engine cooling system heat radiator plate-type rubber seal strip assembly is characterized in that may further comprise the steps:
(1) according to the weight ratio batching of each material component, passes through the Banbury mixer synthetic rubber then;
(2) will detect qualified synthetic rubber and open the type of being smelt by mill after, put it in the mould in the vulcanizing equipment, be forced into 140~160Kgf/cm
2, be warming up to 175 ℃~185 ℃, in 150~180 seconds time, carried out sulfidizing;
(3) product that above-mentioned sulfidizing is crossed carries out deburring;
(4) product after the deburring is carried out 30 minutes post vulcanizations of 170 ℃ of *;
(5) warehousing after passing will be tested at last through the product of above-mentioned technology.
Heat radiator plate-type rubber seal strip assembly through technology of the present invention is made has good tensile strength at yield, tensile yield, tear strength, compression set, high temperature resistant timeliness and anti-cooling fluid timeliness, thereby has guaranteed its good sealing property.
Beneficial effect of the present invention is: the technical features such as tensile strength at yield, tensile yield, tear strength, compression set, high temperature resistant timeliness and anti-cooling fluid timeliness that improved product.
Description of drawings
Fig. 1 is a process flow diagram of the present invention.
Embodiment
Embodiment one
The weight ratio of elastomeric each material component is:
Terpolymer EP rubber: 90 carbon blacks: 50
Paraffin hydrocarbon ils: 20 indirect process zinc oxides: 4
Antioxidant MB Z:1.0 lubricant WB42:2
The two 2.5:2.5 accelerant A ctivator-70P:1.0 of vulcanizing agent
Embodiment two
The weight ratio of elastomeric each material component is:
Terpolymer EP rubber: 100 carbon blacks: 55
Paraffin hydrocarbon ils: 25 indirect process zinc oxides: 5
Antioxidant MB Z:1.5 lubricant WB42:3
The two 2.5:3.0 accelerant A ctivator-70P:1.5 of vulcanizing agent
Embodiment three
The weight ratio of elastomeric each material component is:
Terpolymer EP rubber: 110 carbon blacks: 65
Paraffin hydrocarbon ils: 30 indirect process zinc oxides: 6
Antioxidant MB Z:2.0 lubricant WB42:4
The two 2.5:3.5 accelerant A ctivator-70P:2.0 of vulcanizing agent
Embodiment four
With reference to Fig. 1, the manufacturing process of described assembly:
(1) according to above-mentioned weight ratio batching, then by the Banbury mixer synthetic rubber according to each material component;
(2) will detect qualified synthetic rubber and open the type of being smelt by mill after, this is put into the mould of vulcanizing equipment, pressurization 140Kgf/cm
2, being warming up to 175 ℃, 180 seconds time was carried out sulfidizing;
(3) product that above-mentioned sulfidizing is crossed carries out deburring;
(4) product after the deburring is carried out 30 minutes post vulcanizations of 170 ℃ of *;
(5) warehousing after passing will be tested at last through the product of above-mentioned technology.
Embodiment five
With reference to Fig. 1, the manufacturing process of described assembly:
(1) according to the weight ratio batching of each material component of synthetic rubber, passes through the Banbury mixer synthetic rubber then;
(2) will detect qualified synthetic rubber and open the type of being smelt by mill after, this is put into the mould of vulcanizing equipment, pressurization 150Kgf/cm
2, being warming up to 180 ℃, 165 seconds time was carried out sulfidizing;
(3) product that above-mentioned sulfidizing is crossed carries out deburring;
(4) product after the deburring is carried out 30 minutes post vulcanizations of 170 ℃ of *;
(5) warehousing after passing will be tested at last through the product of above-mentioned technology.
Embodiment six
With reference to Fig. 1, the manufacturing process of described assembly:
(1) prepare burden according to the weight ratio of elastomeric each material component,, then by the Banbury mixer synthetic rubber;
(2) will detect qualified synthetic rubber and open the type of being smelt by mill after, this is put into the mould of vulcanizing equipment, pressurization 160Kgf/cm
2, being warming up to 185 ℃, 150 seconds time was carried out sulfidizing;
(3) product that above-mentioned sulfidizing is crossed carries out deburring;
(4) product after the deburring is carried out 30 minutes post vulcanizations of 170 ℃ of *;
(5) warehousing after passing will be tested at last through the product of above-mentioned technology.