CN101402042B - Catalyst for synthesis of dimethyl ether with synthesis gas one-step method, production method and uses thereof - Google Patents

Catalyst for synthesis of dimethyl ether with synthesis gas one-step method, production method and uses thereof Download PDF

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Publication number
CN101402042B
CN101402042B CN2008100465925A CN200810046592A CN101402042B CN 101402042 B CN101402042 B CN 101402042B CN 2008100465925 A CN2008100465925 A CN 2008100465925A CN 200810046592 A CN200810046592 A CN 200810046592A CN 101402042 B CN101402042 B CN 101402042B
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catalyst
synthesis
dimethyl ether
synthesis gas
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CN101402042A (en
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王莉
李扬
艾珍
吴砚会
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Hao Hua Chengdu Technology Co ltd
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Southwest Research and Desigin Institute of Chemical Industry
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Abstract

The invention discloses a catalyst for one-step synthesis of dimethyl ether by synthesis gas for synthesis and a method for preparing the same, which belong to the technical field of catalyst. The general formula of the catalyst is CuZnAlMg(O)-gamma-Al2O3, wherein in the CuZnAlMg(O), Cu/Zn/Al is equal to (58 to 62)/(26 to 21)/(16 to 17), Mg/Cu is equal to between 1/10 and 1/5, and gamma-Al2O3/CuO(mass ratio) is equal to between 1.7/1 and 2/1. The catalyst can be prepared by a method of two-step coprecipitation and deposition. Compared with the same catalyst without an auxiliary agent, the catalyst in the invention has higher dimethyl ether yield and lower carbon dioxide selectivity under high temperature condition.

Description

The Catalysts and its preparation method of synthesis of dimethyl ether with synthesis gas one-step and application
Technical field
The present invention relates to a kind of Catalysts and its preparation method, more specifically to a kind of Catalysts and its preparation method of synthesis of dimethyl ether with synthesis gas one-step.
Background technology
Dimethyl ether is widely used as aerosol propellant, solvent, cold-producing medium, boron trifluoride complexing agent etc., and simultaneously, dimethyl ether all has the purposes of many uniquenesses in industry such as pharmacy, dyestuff, agricultural chemicals and daily use chemicals.Dimethyl ether acts as a fuel and has sufficient combustion, no raffinate, do not analyse the advantage of carbon, therefore dimethyl ether also can be used as a kind of novel clean energy that replaces oil, present stage, just liquefy the back directly as motor vehicle fuel or as town gas both at home and abroad at the research and utilization dimethyl ether.
The key of industrial dimethyl ether synthesis is to select effective catalyst, China since the last century the nineties, more existing patent documentation reports about the synthesis of dimethyl ether with synthesis gas one-step catalyst.For example: the application for a patent for invention publication number CN1153080 of the People's Republic of China (PRC) has reported that a kind of is the synthetic component of methyl alcohol with cupric oxide, zinc oxide, zirconia, with H type Y or SY or ZSM-5 molecular sieve etc. is the methanol dehydration component, and the synthesis gas that adopts precipitation of joint sedimentation to prepare is directly produced the catalyst of dimethyl ether.CN1583264 disclose a kind of with cupric oxide, zinc oxide, manganese oxide, commodity molecular sieve as the catalyst activity component, adopt the catalyst of the direct synthesis of dimethyl ether from synthesis gas of co-precipitation immersion process for preparing.CN1883796 discloses a kind of ZSM-5 with cupric oxide, zinc oxide, aluminium oxide, iron modification as the catalyst activity component, adopts the catalyst of the direct synthesis of dimethyl ether from synthesis gas of mechanical mixing preparation.CN1883799 discloses a kind of with cupric oxide, zinc oxide, aluminium oxide, and HMCM-22 adopts the catalyst of the direct synthesis of dimethyl ether from synthesis gas of mechanical mixing preparation as the catalyst activity component.But the equal non-refractory of the catalyst of present synthesis of dimethyl ether with synthesis gas one-step, easy inactivation under hot conditions causes under this condition yield of dimethyl ether and carbon dioxide selectivity all undesirable.
Summary of the invention
The object of the present invention is to provide the high temperature resistant catalyst of a kind of energy, with yield and the unfavorable problem of carbon dioxide selectivity under the existing dimethyl ether hot conditions in the solution prior art.Another object of the present invention provides this Preparation of catalysts method and application thereof.
The present invention realizes that the technical scheme of foregoing invention purpose is:
A kind of catalyst of synthesis of dimethyl ether with synthesis gas one-step, the general formula of this catalyst is: CuZnAlMg (O)-γ-Al 2O 3, wherein the atomic ratio of each component is Cu/Zn/Al=(58~62)/(26~21)/(16~17) in CuZnAlMg (O), Mg/Cu=1/10~1/5, γ-Al 2O 3With the mass ratio of CuO be γ-Al 2O 3/ CuO=1.7/1~2/1.
Above-mentioned synthesis of dimethyl ether with synthesis gas one-step Preparation of catalysts method may further comprise the steps:
(a) the precipitating reagent aqueous solution co-precipitation that the mixed aqueous solution and the molar concentration of Metal Zn, Al, Mg soluble salt is 0.4~1.0mol/L; The precipitating reagent aqueous solution co-precipitation that the mixed aqueous solution and the molar concentration of metal Cu, Zn soluble salt is 0.2~1.0mol/L again;
(b) two kinds of slurry agitations that step (a) obtained mix, and add dehydration component γ-Al behind aging 0.5~5h under 50~100 ℃ of conditions of temperature 2O 3, stir;
(c) slurries that step (b) is obtained filter solid, washing back dry 16h under 100 ℃ of temperature, calcine 3~4h for 350 ℃~380 ℃, compressing tablet obtains catalyst.
The soluble salt of Metal Zn, Al, Mg, Cu is nitrate or acetate described in the step (a).
Precipitating reagent is sodium carbonate, NaOH, potash, potassium hydroxide or (NH described in the step (a) 4) 2CO 3
The catalyst of synthesis of dimethyl ether with synthesis gas one-step of the present invention is applicable to the direct dimethyl ether synthesis of one-step method from syngas in the fixed bed, H in the synthesis gas of dimethyl ether synthesis 2The volume ratio of/CO is 1.5~2.5, and reaction pressure is 4.0~6.0Mpa, and reaction temperature is 260~290 ℃.
Catalyst of the present invention is the oxide of metal Cu, Zn, Al and oxide, the carrier γ-Al of auxiliary agent Mg 2O 3The mixture that forms, the proportioning of each component is finally determined through repetition test in this catalyst, the proportioning of catalyst components of the present invention, the resistance to elevated temperatures that can guarantee catalyst is improved and can produce harmful effect to its catalytic activity.Catalyst of the present invention does not add the equal catalyst of auxiliary agent Mg, has yield of dimethyl ether higher under the hot conditions and lower carbon dioxide selectivity.Do not add under the equal catalyst high temperature of auxiliary agent Mg easily sintering, and after adding Mg, can utilize stable characteristic under its oxidation state fusing point height and the hot conditions, stop sintering of catalyst to make its resistant to elevated temperatures effect thereby reach.Catalyst of the present invention CO conversion ratio under 275~285 ℃ of conditions still can reach 79.33%, CO 2Selectivity is reduced to 28.53%, and the yield of dimethyl ether can arrive 177.47g/ (kgh).
The specific embodiment
The present invention is described in further detail below in conjunction with the specific embodiment.The catalyst activity evaluation method is among each embodiment: reaction procatalyst H 2Concentration is 2.8% H 2-N 2The gaseous mixture reduction, air speed 800h -1, 240 ℃ of reduction temperatures finish time spent 24h from room temperature to final reduction.Switch to (H subsequently 2The volume ratio of/CO is 1.5~2.5) synthesis gas, in reaction pressure is 4.0~6.0Mpa, reaction temperature is a dimethyl ether synthesis under 260~290 ℃ the condition, reaction end gas is analyzed with the Sichuan SC-1001 of analytical instrument factory gas chromatograph, adopt each components contents of external standard method quantitative analysis, through calculating CO conversion ratio and each product selectivity after the Carbon balance.
Embodiment 1
With 16.57gZn (NO 3) 26H 2O, 62.5g Al (NO 3) 39H 2O and 31.8gMg (NO 3) 26H 2O is made into the 537.5ml mixing salt solution, and with 0.4mol/L sodium carbonate liquor co-precipitation, control reactant liquor pH value is 7.0~7.5 under 65 ℃~70 ℃ conditions, and aging 1 makes the A phase.With 149.83gCu (NO 3) 23H 2O and 45.5gZn (NO 3) 26H 2O is made into the 1000ml mixing salt solution, and with 0.4mol/L sodium carbonate liquor co-precipitation, control reactant liquor pH value is 7.0~7.5 to make the B phase under 75 ℃~80 ℃ conditions.A, B two-phase are mixed, and aging 1h adds γ-Al 2O 3Stir, institute adds γ-Al 2O 3With the mass ratio of CuO be γ-Al 2O 3/ CuO=1.75/1, after filtration, deionized water wash dry 16h, 350 ℃ of calcining 4h under solid, the 100 ℃ of temperature, compressing tablet makes catalyst cat-a.With catalyst cat-a dimethyl ether synthesis in the synthesis gas fixed bed, the H of synthesis gas 2The volume ratio of/CO is 1.5, and synthetic reaction pressure is 6Mpa, and reaction temperature is 260 ℃.Through the catalyst activity property testing, the CO conversion ratio is 80.03%, CO 2Selectivity is 29.12%, and the yield of dimethyl ether is 175.6g/ (kgh).
Embodiment 2
With 16.57gZn (NO 3) 26H 2O, 57.9g Al (NO 3) 39H 2O and 20.9gMg (NO 3) 26H 2O is made into the 537.5ml mixing salt solution, and with 1.0mol/L sodium carbonate liquor co-precipitation, control reactant liquor pH value is 7.0~7.5 under 65 ℃~70 ℃ conditions, and aging 2h makes the A phase.With 45.5gZn (NO 3) 26H 2O and 131.5g Cu (NO 3) 23H 2O is made into the 1000ml mixing salt solution, and with 1.0mol/L sodium carbonate liquor co-precipitation, control reactant liquor pH value is 7.0~7.5 to make the B phase under 75 ℃~80 ℃ conditions.A, B two-phase are mixed, add γ-Al behind the aging 2h 2O 3, stirring, institute adds γ-Al 2O 3With the mass ratio of CuO be γ-Al 2O 3/ CuO=1.75/1, after filtration, deionized water wash dry 16h, 380 ℃ of calcining 4h under solid, the 100 ℃ of temperature, compressing tablet makes catalyst cat-b.With this catalyst dimethyl ether synthesis in the synthesis gas fixed bed, synthesis gas air speed 1500h -1, H in the synthesis gas 2The volume ratio of/CO is 2.5, and synthetic reaction pressure is 5Mpa, and reaction temperature is 275 ℃.Through the catalyst activity property testing, the CO conversion ratio is 79.33%, CO 2Selectivity is 28.53%, and the yield of dimethyl ether is 177.47g/ (kgh).
Embodiment 3
With 16.57gZn (NO 3) 26H 2O, 57.9g Al (NO 3) 39H 2O and 20.9gMg (NO 3) 26H 2O is made into the 537.5ml mixing salt solution, and with 0.6mol/L solution of potassium carbonate co-precipitation, control reactant liquor pH value is 7.0~7.5 under 65 ℃~70 ℃ conditions, and aging 1.5h makes the A phase.With 45.5gZn (NO 3) 26H 2O and 131.5g Cu (NO 3) 23H 2O is made into the 1000ml mixing salt solution, and with 0.6mol/L solution of potassium carbonate co-precipitation, the pH value of control reactant liquor is 7.0~7.5 to make the B phase under 75 ℃~80 ℃ conditions.A, B two-phase are mixed, add γ-Al behind the aging 1.5h 2O 3, stirring, institute adds γ-Al 2O 3With CuO mass ratio in the catalyst be γ-Al 2O 3/ CuO=1.8/1, after filtration, deionized water wash dry 16h, 360 ℃ of calcining 3.5h under solid, the 100 ℃ of temperature, compressing tablet makes catalyst cat-c.With this catalyst dimethyl ether synthesis in fixed bed, synthesis gas air speed 1500h -1, H in the synthesis gas 2The volume ratio of/CO is 2.5, and synthetic reaction pressure is 4Mpa, and reaction temperature is 290 ℃.Through the catalyst activity property testing, the CO conversion ratio is 77.96%, CO 2Selectivity is 29.5%, and the yield of dimethyl ether is 174.67g/ (kgh).
Embodiment 4
With 16.57gZn (NO 3) 26H 2O, 48.2g Al (NO 3) 39H 2O and 11.9gMg (NO 3) 26H 2O is made into the 537.5ml mixing salt solution, and with 0.8mol/L sodium hydroxide solution co-precipitation, pH value is 7.0~7.5 under 65 ℃~70 ℃ conditions, and aging 2h makes the A phase.With 45.5gZn (NO 3) 26H 2O and 112.5g Cu (NO 3) 23H 2O is made into the 1000ml mixing salt solution, and with 0.8mol/L sodium hydroxide solution co-precipitation, pH value is 7.0~7.5 to make the B phase under 75 ℃~80 ℃ conditions.A, B two-phase are mixed, add γ-Al behind the aging 2h 2O 3, institute adds γ-Al 2O 3With CuO mass ratio in the catalyst be γ-Al 2O 3/ CuO=1.7/1, after filtration, deionized water wash dry 16h, 370 ℃ of calcining 3h under solid, the 100 ℃ of temperature, compressing tablet makes catalyst cat-d.With this catalyst dimethyl ether synthesis in fixed bed, synthesis gas air speed 1500h -1, H in the synthesis gas 2The volume ratio of/CO is 2, and synthetic reaction pressure is 4Mpa, and reaction temperature is 275 ℃.Through the catalyst activity property testing, the CO conversion ratio is 80.06%, CO 2Selectivity is 28.09%, and the yield of dimethyl ether is 177.05g/ (kgh).
Comparison example:
With 16.57gZn (NO 3) 26H 2O, 57.9g Al (NO 3) 39H 2O is made into the 537.5ml mixing salt solution, and with 0.8mol/L sodium carbonate liquor co-precipitation, control reactant liquor pH value is 7.0~7.5 under 65 ℃~70 ℃ conditions, and aging 2h makes the A phase.With 45.5gZn (NO 3) 26H 2O and 131.52gCu (NO 3) 23H 2O is made into the 1000ml mixing salt solution, and with 0.8mol/L sodium carbonate liquor co-precipitation, control reactant liquor pH value is 7.0~7.5 to make the B phase under 75 ℃~80 ℃ conditions.A, B two-phase are mixed, and aging 2h adds γ-Al 2O 3, stirring, institute adds γ-Al 2O 3With the mass ratio of CuO in the catalyst be γ-Al 2O 3/ CuO=1.75/1, after filtration, deionized water wash dry 16h, 380 ℃ of calcining 4h under solid, the 100 ℃ of temperature, compressing tablet makes catalyst cat-d.With this catalyst dimethyl ether synthesis in fixed bed, synthesis gas air speed 1500h -1, H in the synthesis gas 2The volume ratio of/CO is 2.5, and synthetic reaction pressure is 5Mpa, and reaction temperature is 275 ℃.Through the catalyst activity property testing, the CO conversion ratio is 80.97%, CO 2Selectivity is 37.73%, and the yield of dimethyl ether is 149.22g/ (kgh).

Claims (5)

1. the catalyst of a synthesis of dimethyl ether with synthesis gas one-step, it is characterized in that: the general formula of this catalyst is: CuZnAlMg (O)-γ-Al 2O 3, wherein the atomic ratio of each component is Cu/Zn/Al=(58~62)/(26~21)/(16~17) in CuZnAlMg (O), Mg/Cu=1/10~1/5, γ-Al 2O 3With the mass ratio of CuO be γ-Al 2O 3/ CuO=1.7/1~2/1.
2. the described synthesis of dimethyl ether with synthesis gas one-step Preparation of catalysts of claim 1 method is characterized in that may further comprise the steps:
(a) the precipitating reagent aqueous solution co-precipitation that the mixed aqueous solution and the molar concentration of Metal Zn, Al, Mg soluble salt is 0.4~1.0mol/L; The precipitating reagent aqueous solution co-precipitation that the mixed aqueous solution and the molar concentration of metal Cu, Zn soluble salt is 0.2~1.0mol/L again;
(b) two kinds of slurry agitations that step (a) obtained mix, and in temperature are to add dehydration component γ-Al under 50~100 ℃ the condition behind aging 0.5~5h 2O 3
(c) slurries that step (b) is obtained filter solid, washing back dry 16h under 100 ℃ of temperature, calcine 3~4h for 350 ℃~380 ℃, compressing tablet obtains catalyst.
3. according to the described synthesis of dimethyl ether with synthesis gas one-step Preparation of catalysts of claim 2 method, it is characterized in that: the soluble salt of Metal Zn, Al, Mg, Cu is a nitrate described in the step (a).
4. according to the preparation method of the described synthesis of dimethyl ether with synthesis gas one-step catalyst of claim 2, it is characterized in that: precipitating reagent is sodium carbonate, NaOH, potash, potassium hydroxide or (NH described in the step (a) 4) 2CO 3
5. the described synthesis of dimethyl ether with synthesis gas one-step Application of Catalyst of claim 1 is characterized in that: H in the synthesis gas of dimethyl ether synthesis 2The volume ratio of/CO is 1.5~2.5, and reaction pressure is 4.0~6.0MPa, and reaction temperature is 260~290 ℃.
CN2008100465925A 2008-11-18 2008-11-18 Catalyst for synthesis of dimethyl ether with synthesis gas one-step method, production method and uses thereof Expired - Fee Related CN101402042B (en)

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