CN101392028B - Horizontal type etherifying reactor - Google Patents
Horizontal type etherifying reactor Download PDFInfo
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- CN101392028B CN101392028B CN2008101950720A CN200810195072A CN101392028B CN 101392028 B CN101392028 B CN 101392028B CN 2008101950720 A CN2008101950720 A CN 2008101950720A CN 200810195072 A CN200810195072 A CN 200810195072A CN 101392028 B CN101392028 B CN 101392028B
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Abstract
The invention relates to a horizontal etherification reactor, in particular to a horizontal etherification reactor for producing cellulose by a semidry process and a dry process, which pertains to the technical field of chemical machinery, wherein, a reactor body is arranged in a cylindrical body which is connected and fixed with an under frame; a rotation mixing shaft is arranged in the center of the reactor body; the two ends of the mixing shaft are respectively sheathed on a left-end shaft sealing box and a right-end shaft sealing box; a right bearing holder is connected with a reducer by a coupler; the reducer is connected with a motor and fixed on a motor base. The horizontal etherification reactor is characterized in that a plurality of coulter-typed mixers are arranged on the mixing shaft in a staggered manner and distributed by unequal intervals along the axes of the mixing shaft and the distribution angle is 90 degrees or 120 degrees. The coulter-typed mixers consist of paddle arms and coulter-typed blades, and the coulter-typed blades are arranged on the paddle arms. The horizontal etherification reactor has uniform mixing effect and good heat exchange performance and can effectively improve the output of a single reactor and product quality while shortening the handing time of the technique.
Description
Technical field
The present invention relates to a kind of horizontal type etherifying reactor, specifically adopt semidrying, the cellulosic horizontal type etherifying reactor of dry production, belong to the chemical machinery technical field.
Background technology
In prior art, at present, the etherifying reactor overwhelming majority that is used for industry such as production of cellulose is to adopt vertical retort, and is the 5m that early development goes out mostly
3Vertical etherifying reactor only has a spot of 20~30m
3Etherifying reactor.Wherein, 5m
3Vertical etherifying reactor just progressively eliminate 30m
3The technical feature of still owing to do not break through, fail for a long time to be applied.And vertical etherificate still is installed stir shaft mainly by cylindrical shell, reaction kettle body, chuck anabolic reaction still container body in reactor container body, and agitator is installed on the stir shaft, and is fixedlyed connected with base by speed reduction unit, motor.Because the restriction of this kind structure, mixing effect is inhomogeneous, adds that exchange capability of heat is not enough, makes that single still annual production can not get improving.Like this, not only increased the investment of equipment use place, process pipeline, instrument control etc., and brought bigger difficulty to equipment control.Simultaneously, when originally vertical etherificate still fluid foods adds the kettle container, the material layering phenomenon can be occurred in the still, the complete homogeneous phase blending of material in the kettle can not be guaranteed to realize.
Summary of the invention
The objective of the invention is to overcome above-mentioned weak point, a kind of mixing effect is even, heat exchange property is high thereby provide, and output per single reactor and quality product are effectively improved, and can shorten the horizontal type etherifying reactor of process treatment time simultaneously.
According to technical scheme provided by the invention, a kind of horizontal type etherifying reactor, it mainly adopts and is provided with chuck forms kettle jointly in cylindrical shell, the cylindrical shell end socket is installed at the cylindrical shell two ends, the cylindrical shell end socket is used to seal kettle, cylindrical shell and underframe are connected and fixed, the center is provided with a rotation stir shaft in kettle, the stir shaft two ends are set with left end shaft joint sealing and right-hand member axle joint sealing, the left end shaft joint sealing is connected with the right bearing seat with left shaft holder respectively with right-hand member axle joint sealing, left shaft holder and right bearing seat and underframe are fixed, the right bearing seat is connected with speed reduction unit by shaft coupling, and speed reduction unit connects motor and is fixed on the motor cabinet, and feature is to stagger on the described stir shaft a plurality of colter formula agitators are installed, colter formula agitator is not equally spaced along the stir shaft axis, and distribution angle is 90 ° or 120 °.
Described colter formula agitator is made up of paddle arms and plough formula blade, and plough formula blade is arranged on the paddle arms.
Described left end shaft joint sealing is connected to form by last stuffing box and following stuffing box, is respectively arranged with insertion ring in last stuffing box and following stuffing box, and the described stuffing box of going up is provided with cooling water jecket outward respectively with following stuffing box casing.
Described stuffing box inboard down is provided with bearing and O RunddichtringO.Described cylindrical shell end socket adopts flat bottom cover or ellipsoidal head.
Described kettle inner tube wall is provided with a plurality of fly cutter assemblies, and the fly cutter assembly is made up of fly cutter base, drive-motor and fly cutter blade, and drive-motor and fly cutter blade are installed on the described fly cutter base.
Compared with the prior art the present invention has the following advantages:
1, the present invention compares with the vertical response still of present use, has overcome when the fluid foods of different densities adds the kettle container demixing phenomenon that can occur fully; Can make material obtain mixing and increasing uniformly the specific surface area of reaction within a short period of time, avoid the local phenomenon that dead band or low-speed motion district occur simultaneously, quicken material and accurately mix at a high speed, effectively shorten the process time.
2,,, do not have the danger that produces eddy current owing to adopted the agitator of colter type in the discharge stage yet.Under the material and long stapled situation that material can occur reuniting, can also adopt the auxiliary element support, fly cutter assembly destroyer is set, can carry out fragmentation and shearing the material and the macrofiber of reuniting at the inner core sidewall, it is more even that material is distributed, and realizes the complete homogeneous phase blending of material in the kettle.
3, gland seal device is designed to double-deck packing seal combination, make it to have wear-resisting, acid and alkali-resistance, have the good self-lubricating property and the characteristics of thermal conductivity, can stop simultaneously leaking outside of interior material of still and gas again, simultaneously certain effect played in the support of stir shaft.
4, the replacement cycle of this kind structured packing reaches 6~8 months, is much higher than currently available products, has also guaranteed the long-time running of kettle in the smooth long term running of having guaranteed stuffing box.
5, can meet the requirement of efficient energy-saving.
Description of drawings
Fig. 1 is structure of the present invention (embodiment an one) front view.
Fig. 2 is structure of the present invention (embodiment an one) side-view.
Fig. 3 is a colter formula agitator front view of the present invention.
Fig. 4 is a colter formula agitator side-view of the present invention.
Fig. 5 is an axle sealing device structural representation of the present invention.
Fig. 6 is structure of the present invention (embodiment a two) front view.
Fig. 7 is structure of the present invention (embodiment a two) side-view.
Embodiment
Embodiment during following the present invention incites somebody to action in conjunction with the accompanying drawings is further described:
As Fig. 1~shown in Figure 7, comprise left shaft holder 1, left side axle joint sealing 2, kettle 3, colter formula agitator 4, stir shaft 5, right axle joint sealing 6, right bearing seat 7, speed reduction unit 8, motor 9, fly cutter base 10, underframe 11, paddle arms 12, plough formula blade 13, insertion ring 14, bearing 15, chuck 16, cylindrical shell 17, flow deflector 18, heat-transfer surface 19, go up stuffing box 20, stuffing box 21, cooling water jecket 22, fly cutter drive-motor 23, fly cutter blade 24, double-deck packing seal case 25, cylindrical shell end socket 26, ellipsoidal head 27 etc. down.
Embodiment one:
As Fig. 1~shown in Figure 2, a kind of horizontal type etherifying reactor, it mainly adopts and be provided with the chuck 16 common kettlies 3 of forming in cylindrical shell 17, cylindrical shell 17 is connected and fixed with underframe 11, cylindrical shell end socket 26 is installed at cylindrical shell 17 two ends, and cylindrical shell end socket 26 adopts flat bottom cover, and flat bottom cover is used to seal kettle 3.The center is provided with a rotation and stirs 5 in kettle, stir shaft 5 penetrates up to stretching out left end from kettle 3 right-hand members, stir shaft 5 two ends are inserted in left end shaft joint sealing 2 and right-hand member axle joint sealing 6 respectively, left end shaft joint sealing 2 is connected with right bearing seat 7 with left shaft holder 1 respectively with right-hand member axle joint sealing 6, support stir shaft by left shaft holder 1 and right bearing seat 7, left shaft holder 1 and right bearing seat 7 are fixing with underframe 11 respectively.Staggering on the described stir shaft 5 is equipped with a plurality of colter formula agitators 4, and colter formula agitator 4 is not equally spaced along stir shaft 5 axis, and distribution angle is 90 ° or 120 °.Mounting guiding board 18 on kettle 3, and kettle 3 volumes are at 5~30m
3Between.Right bearing seat 7 is connected with speed reduction unit 8 by shaft coupling, and speed reduction unit 8 connects motor 9 and is fixed on the motor cabinet, and motor cabinet is fixed on the underframe 11.
As shown in Figure 3, Figure 4, colter formula agitator 4 of the present invention is made up of paddle arms 12 and plough formula blade 13, and plough formula blade 13 is arranged on the paddle arms 12.Adjacent blades 13 circumferential directions stagger certain angle as 90 ° or 120 °.Remain three or four blades, 13 contact materials, help reducing watt consumption like this; Be beneficial to colter formula agitator 4 in specific time, realize the thorough mixing of material in the kettle 3.
The blending of material and heat exchange are the centrifugal force that 13 rotations produce by high-speed stirring plough formula blade in the described kettle 3, material fully is distributed to chuck 16 positions of kettle 3 inner surface of container, contacts repeatedly by flow deflector 18 with heat-transfer surface 19 and make material obtain thermal exchange.Simultaneously the material that enters is distributed to entire container rapidly.Like this, the component on any point will be tending towards average composition.Therefore, the speed of reaction approximately equal in any point can fully satisfy and use processing requirement.
As shown in Figure 5, left end shaft joint sealing 2 of the present invention is identical with right-hand member axle joint sealing 6 structures.Described left end shaft joint sealing 2 is connected by bolt with following stuffing box 21 by last stuffing box 20 and combines double-deck packing seal case 25.Described going up in stuffing box 20 and the play stuffing box 21 all is provided with inlet and outlet of fuel channel, and described going up in stuffing box 20 and the following stuffing box 21 is provided with insertion ring 14 respectively, and insertion ring 14 is with oil-break not in the assurance filler casing, and the transmission that can satisfy stir shaft requires and seal request.Be provided with bearing 15 at following stuffing box 21 near the kettle inboards, played supporting role on the one hand, also stoped leaking outside of interior material of still and gas simultaneously stir shaft.Inboard O RunddichtringO has played the effect of sealing kettle internal pressure, up and down in the filler casing institute add oil pressure greater than still internal pressure 0.05~0.1MPa to play pressure balanced effect.The described stuffing box 20 of going up is provided with cooling water jecket 22 outward respectively with following stuffing box 21 casings, cools off at chuck 22 with cooling and stirring axle 5 and insertion ring 14 friction pairs.
Embodiment two:
As Fig. 6~shown in Figure 7, the present embodiment structure is basic identical with embodiment one, and difference is that ellipsoidal head 27 is used to seal kettle 3 at reaction vessel kettle two ends installation ellipsoidal head 27.Be provided with a plurality of fly cutter assemblies on the described kettle 3 inner core arms, the fly cutter assembly is made up of fly cutter base 10, drive-motor 23 and fly cutter blade 24, and drive-motor 23 and fly cutter blade 24 are installed on the described fly cutter base 10.The fly cutter assembly is used for broken and shears the material and the macrofiber of reuniting, and the material homogeneous phase is mixed, and more meets the requirement of production technique.
Claims (2)
1. horizontal type etherifying reactor, it mainly adopts and be provided with chuck (16) composition kettle (3) in cylindrical shell (17), cylindrical shell (17) is connected and fixed with underframe (11), cylindrical shell end socket (26) is installed at cylindrical shell (17) two ends, the center is provided with a rotation stir shaft (5) in kettle (3), stir shaft (5) two ends are set with left end shaft joint sealing (2) and right-hand member axle joint sealing (6), left end shaft joint sealing (2) is connected with right bearing seat (7) with left shaft holder (1) respectively with right-hand member axle joint sealing (6), left shaft holder (1) and right bearing seat (7) are fixing with underframe (11), right bearing seat (7) is connected with speed reduction unit (8) by shaft coupling, speed reduction unit (8) connects motor (9) and is fixed on the motor cabinet, stagger on the described stir shaft (5) a plurality of colter formula agitators (4) are installed, colter formula agitator (4) is not equally spaced along stir shaft (5) axis, and distribution angle is 90 ° or 120 °; It is characterized in that: described left end shaft joint sealing (2) is connected to form by last stuffing box (20) and following stuffing box (21), be respectively arranged with insertion ring (14) in last stuffing box (20) and following stuffing box (21), described upward stuffing box (20) and following stuffing box (21) casing are respectively arranged with cooling water jecket (22) outward.
2. a kind of horizontal type etherifying reactor according to claim 1 is characterized in that described stuffing box (21) inboard down is provided with bearing (15) and O RunddichtringO.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2008101950720A CN101392028B (en) | 2008-11-05 | 2008-11-05 | Horizontal type etherifying reactor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN2008101950720A CN101392028B (en) | 2008-11-05 | 2008-11-05 | Horizontal type etherifying reactor |
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CN101392028A CN101392028A (en) | 2009-03-25 |
CN101392028B true CN101392028B (en) | 2011-01-26 |
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Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103100367A (en) * | 2012-11-14 | 2013-05-15 | 江苏国立化工科技有限公司 | Horizontal-type etherification reaction kettle |
CN103101933B (en) * | 2013-01-25 | 2015-02-11 | �隆平 | Dynamic dissolving and leaching device |
CN103242456A (en) * | 2013-05-08 | 2013-08-14 | 南通密炼捏合机械有限公司 | Multipurpose etherifying machine |
CN107983289A (en) * | 2018-01-15 | 2018-05-04 | 河北双牛建材纤维素有限公司 | A kind of horizontal reacting kettle device |
CN111097354B (en) * | 2019-12-27 | 2024-07-09 | 上海聚友化工有限公司 | Transmission end for polymerization kettle |
CN111589403A (en) * | 2020-06-11 | 2020-08-28 | 靖江神驹容器制造有限公司 | Horizontal reaction kettle for solid powder |
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