CN101389238B - Nonwoven fabric for a female component of a fastening system - Google Patents

Nonwoven fabric for a female component of a fastening system Download PDF

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Publication number
CN101389238B
CN101389238B CN2007800067067A CN200780006706A CN101389238B CN 101389238 B CN101389238 B CN 101389238B CN 2007800067067 A CN2007800067067 A CN 2007800067067A CN 200780006706 A CN200780006706 A CN 200780006706A CN 101389238 B CN101389238 B CN 101389238B
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China
Prior art keywords
shadow region
supatex fabric
fastening system
diagonal
assembly
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CN101389238A (en
Inventor
托马斯·A·霍恩
马克·J·克兰
增田和彦
森本久
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Procter and Gamble Ltd
Procter and Gamble Co
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Procter and Gamble Ltd
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    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B18/00Fasteners of the touch-and-close type; Making such fasteners
    • A44B18/0003Fastener constructions
    • A44B18/0011Female or loop elements
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/56Supporting or fastening means
    • A61F13/62Mechanical fastening means, ; Fabric strip fastener elements, e.g. hook and loop

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  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Vascular Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Epidemiology (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Absorbent Articles And Supports Therefor (AREA)
  • Slide Fasteners, Snap Fasteners, And Hook Fasteners (AREA)
  • Undergarments, Swaddling Clothes, Handkerchiefs Or Underwear Materials (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Nonwoven Fabrics (AREA)
  • Orthopedics, Nursing, And Contraception (AREA)

Abstract

A fastening system includes an engaging component and a receiving component. The engaging component has a plurality of engaging elements capable of engaging the receiving component. The receiving component includes a nonwoven fabric having composite fibers, an embossed section, and a non-embossed section. The composite fibers are bonded together in the embossed sections. The composite fibers include a first propylene polymer and a second propylene polymer, wherein the first and second propylene polymers extend continually in a longitudinal direction and are arranged such that the second propylene polymer is associated with the first propylene polymer such that the composite fiber forms a crimp therein. The embossed sections have a plurality of zigzag unit patterns arranged in a machine direction which have a ratio of W1/W2 in the range of about 0.5 to about 2.0.

Description

The supatex fabric that is used for the female component of fastening system
Invention field
The present invention relates to a kind of supatex fabric of the female component for mechanical fastener, described fabric has the fiber collar that can engage public assembly, and described public assembly has fastening suspension hook and separably fastening; And the present invention also relates to the purposes of this supatex fabric.The invention still further relates to the supatex fabric for the female component of mechanical fastener, described fastener utilization has the supatex fabric of hot compression by the heat embossing arrangement; And the present invention also relates to the purposes of this supatex fabric.
The present invention is according to Procter ﹠amp; Joint study agreement between Gamble Company and the Mitsui Chemicals Inc. is made.
Background of invention
Mechanical fastener can be used for disposable products such as disposable diaper, and the public assembly that wherein has the fastening suspension hook is engaged and fastening separably with the female component with fiber collar.Use these mechanical fasteners can be conducive to removing of disposable diaper, and suitable fastening intensity can be provided.Mechanical fastener generally includes conjugative component and female component.In some cases, female component can comprise supatex fabric.
The present invention has proposed to be used for the supatex fabric with collar of the female component of aforementioned mechanical fastener, and the described collar forms by the fibre matting based on needle point method, heat embossing arrangement etc.Traditionally, supatex fabric forms fleece by needle point method, loop bonding method and the water spray method that interweaves.In addition, supatex fabric can form fleece by the hot compression fiber.By heat embossing arrangement, this type of collar is formed in the non-embossed regions between the embossed regions of hot compression.Equally, can form the supatex fabric as the female component of fastener, the non-embossed regions of its discontinuous is formed between the continuous embossed regions.
Importantly to have enough adhesion strengths for female component.For example, the enough adhesion strengths that have with the adhesion of public assembly can reduce the possibility that peel strength reduces, although exist with the fastening of the repetition of public assembly and unclamp.In addition, importantly on vertical and horizontal, all have enough mechanical strengths.In addition, in order to be used as the fastening assembly of goods such as the disposable diaper, incontinence product and the surgery apparel that directly contact with skin, expect that also it has high bulkiness and soft sense of touch.
Usually, the main application as the supatex fabric of the female component of fastening system is to increase peel strength and prevent that peel strength from reducing after reusing.Yet, past is not still known the supatex fabric of the female component that is useful on following fastening system: described system all has enough adhesion strengths that comprises peel strength, repetition peel strength and tension force shear strength in All Ranges, and has simultaneously high mechanical properties and high bulkiness on the vertical and horizontal.
Therefore, existence is for the demand of following supatex fabric and supatex fabric layered product, described fabric has high bulkiness and good flexibility, and described supatex fabric layered product has repellency and surface flatness, the adhesion strength when also having the female component that is used as fastening system and mechanical strength.
Summary of the invention
The object of the present invention is to provide a kind of fastening system, described system has the supatex fabric as the female component of fastener, described fastener all has enough adhesion strengths that comprises peel strength, repetition peel strength and tension force shear strength in All Ranges, and has simultaneously high mechanical properties and high bulkiness on the vertical and horizontal.
Fastening system constructed according to the invention can comprise conjugative component and admit assembly.Described conjugative component comprises can engage a plurality of joint elements of admitting assembly.
Admit assembly to comprise to have composite fibre, the supatex fabric of embossed regions and non-embossed regions.Composite fibre bonds in embossed regions mutually.In addition, composite fibre comprises the first acrylic polymers and the second acrylic polymers, wherein the first and second acrylic polymers extend in the vertical continuously, and the second propylene based polymer links to each other with the first propylene based polymer, so that composite fibre forms fold therein.Composite fibre is bonded together in embossed regions, and wherein unit pattern has at about 0.5 W to about 2.0 scopes 1/ W 2Ratio.
In some embodiments, embossed regions comprises with preset space length arrangement a plurality of zigzag unit patterns in the vertical.The zigzag unit pattern is roughly parallel to laterally and continuously extending of knurling rolls.The zigzag unit pattern respectively comprises continuous crenellation pattern, and a plurality of the first diagonal and a plurality of the second diagonal alternative arrangement are wherein arranged, and contiguous cornerwise end links together.The first diagonal to be arranging with respect to horizontal the first angle, and with respect to the first identical approximately longitudinally angle to lopsidedness.The second diagonal to be arranging with respect to horizontal the second angle, and to tilt to opposite side with respect to the second identical approximately longitudinally angle.The first diagonal in the zigzag unit pattern and the second diagonal form the triangle that comprises cornerwise three adjacent contact points.These triangles comprise the zigzag unit pattern in vertical upwardly extending part adjacent thereto.
In some embodiments, disposable product can comprise fastening system mentioned above.These goods can comprise towards outer surface with towards wearer's surface.Fastening system can be arranged on disposable product towards the wearer the surface or on outer surface.
Summary of drawings
Figure 1A is for showing the front view of fastening system constructed according to the invention.
Figure 1B is the partial top view as an application example of the supatex fabric of the female component of fastener of the present invention.
Fig. 2 is the enlarged partial view as the supatex fabric of the female component of the fastener of Figure 1B.
Fig. 3 is a partial top view of improving example as the supatex fabric of the female component of the fastener of application example shown in Figure 1B and 2.
Fig. 4 is the enlarged partial view as the supatex fabric of the female component of the fastener of Fig. 3.
Fig. 5 is the partial top view as a different application example of the supatex fabric of the female component of fastener of the present invention.
Fig. 6 is the enlarged partial view as the supatex fabric of the female component of the fastener of Fig. 5.
Fig. 7 is a partial top view of improving example as the supatex fabric of the female component of the fastener of the application example of Fig. 5 and 6.
Fig. 8 is the enlarged partial view as the supatex fabric of the female component of the fastener of Fig. 7.Fig. 9 is the partial top view as a different application example of the supatex fabric of the female component of fastener of the present invention.
Figure 10 is the enlarged partial view as the supatex fabric of the female component of the fastener of Fig. 9.
Figure 11 is the partial top view as the supatex fabric of the female component of the fastener of comparative example 2.
Figure 12 is the partial top view as the supatex fabric of the female component of the fastener of comparative example 3.
Figure 13 is the partial top view as the supatex fabric of the female component of the fastener of comparative example 4.
Figure 14 is the vertical cross section as the supatex fabric of the female component of the fastener of an application example of the present invention.
Figure 15 A to 15D is for showing the cross-sectional view of bicomponent fibre.
Figure 16 A is perspective view, shows disposable absorbent article constructed according to the invention.
Figure 16 B is plane, shows the disposable absorbent article of Figure 16 A that is in open and flat not contraction state.
Figure 16 C is front view, another embodiment of the lateral plate of the disposable absorbent article of demonstration Figure 16 A.
Figure 17 A is front view, shows that its fastening system is in the part of disposable absorbent article of Fig. 6 of tightening state.
Figure 17 B is front view, shows that its fastening system is in the part of disposable absorbent article of Figure 16 A of tightening state, and wherein the admittance assembly of fastening system is arranged on the disposable absorbent article and aims at accessorial visual.
Detailed Description Of The Invention
Definition:
As used herein, term " absorbent article " and " goods " refer to absorb and/or the wearable device of receiving fluids, more particularly refer to be close to or the device of various exudates of being discharged by health is placed to absorb and held to contiguous wearer's health.Suitable example comprises for example sanitary napkin of diaper, training pants, refastenable trousers, pull-on garment, adult incontinence products and feminine care.In addition, term " absorbent article " and " goods " comprise " disposable absorbent article ", described disposable absorbent article is intended to after being no more than ten uses, preferably be no more than use for five times after, and namely be dropped thereby do not prepare washing after most preferably single uses or in other words do not prepare to preserve (although some assembly reusable edible, re-use or compost treatment).
As used herein, term " adhesion strength " comprises " peel strength ", " repetition peel strength " and " shear strength ".In addition, " shear strength " is called as " tension force shear strength " or " tensile strength " in this article sometimes.
" body-facing ", " towards the wearer ", " towards outside " and " towards clothes " refer to respectively the relative position on the surface of certain element or certain element or a set of pieces." body-facing " and " towards the wearer " refer to that during wearing element or surface compare more close wearer with certain other element or surface." towards clothes " and " towards outside " refers to that during wearing described element or certain other element of surface ratio or surface are further from wearer (that is, described element or surface are worn in the clothes of disposable absorbent article outside near the wearer).
As used herein, term " fold " refers to have the characteristic of the fiber of at least one folding or ridge.Term " fold " comprises the fiber with multiple folding, the fiber with curling fiber and/or formation helical or helical structure.
Term used herein " diaper " refers to usually by baby and incontinent patients around the lower body dress so that around wearer's waist and shank and be particularly suitable for receiving and holding the absorbent article of urine and ight soil.Term used herein " diaper " also comprises hereinafter defined " trousers ".
As used herein, " but elasticity extend " refers to the characteristic of extensible material.After the power of stretching extensible material was removed, described extensible material had the ability that substantially returns back to its original dimension.Except as otherwise noted, herein be described to " ductile " any material or element also can be " but elasticity extend ".
As used herein, term " joint " comprises multiple configuration, wherein by element directly being additional to another element this element directly is fixed on the described another kind of element, and wherein by element is additional to intermediary element, intermediary element is additional to again another element is fixed on the described another kind of element this element indirectly.
Except as otherwise noted, term used herein " vertically " refers to be roughly parallel to the direction of the longest edge edge of element.In the situation of disposable absorbent article, " vertically " extends perpendicular to relative edge of waist from an edge of waist of goods substantially, and is roughly parallel to the maximum linear dimension of goods.Direction in vertically ± 45 spending is considered to " vertically ".
Term " side direction " refers to be approximately perpendicular to " vertically " and is in direction in the same plane with it.In the situation of disposable absorbent article, the trend of " side direction " is that the relative longitudinal edge from a longitudinal edge of goods to goods extends.Direction in side direction ± 45 degree is considered to " side direction ".
Term " vertically " refers to the direction of the forward direction that is roughly parallel to material, member, element, parts, assembly etc. in certain process.For example, non-woven material longitudinally forms usually, and this is vertically corresponding to direction length or that reel of manufacture process.Also be the main direction of fiber alignment in the non-woven material vertically.
Term " laterally " refers to be approximately perpendicular to vertically and is in direction in the same plane with it.
As used herein, term " trousers ", " training pants ", " closed diapers ", " prefastened diapers " and " pull-on diaper " refer to the disposable garment with waist opening and leg opening for baby or adult wearer design.Trousers can be configured to it so that trousers have closed waist and leg opening to the wearer in dress, or trousers can be configured to so that waist for closed and leg opening in dress to wearer's formation with it the time.Trousers can be by any suitable technology preform, and the fastening system that described technology includes but not limited to use refastenable links together the each several part of goods.Trousers can be at any position preform (for example, side fastening, Attacking Midfielder's fastening, low back fastening) along the goods circumference.The example of suitable trousers is disclosed in United States Patent (USP) 5,246, and 433, United States Patent (USP) 5,569,234, United States Patent (USP) 6,120,487, United States Patent (USP) 6,120, and 489, United States Patent (USP) 4,940,464, United States Patent (USP) 5,092,861, United States Patent (USP) 5,897, and 545, United States Patent (USP) 5,957,908 and U.S. Patent Publication 2003/0233082 A1 in.
As used herein, term " admittance assembly " is called as " mother buckle assembly " in this article sometimes.
Explanation:
Fastening system of the present invention comprises the mother buckle assembly, and described fastener assembly all has enough adhesion strengths that comprises peel strength, repetition peel strength and tension force shear strength in All Ranges, and has the high mechanical properties on the vertical and horizontal.In addition, the supatex fabric that is used as mother buckle assembly of the present invention also has high bulkiness and flexibility, and can effectively be used for disposable absorbent article or many other consumer goods as mentioned below.
Shown in Figure 1A, fastening system 10 constructed according to the invention can comprise conjugative component 12 and admit assembly 100.Conjugative component 12 can comprise from composition surface 16 outward extending a plurality of joint elements 14.Admit assembly 100 can comprise a plurality of fibrae circulares (not shown), described fibrae circulares can tangle mutually with a plurality of suspension hooks 14 of conjugative component 12.The example of suitable conjugative component will be discussed hereinafter.
Fastening system 10 can be used in various consumer goods and the commodity, and the described consumer goods and commodity can benefit owing to having fastening system of the present invention.Can utilize some examples of the goods of fastening system of the present invention to comprise disposable absorbent article, body wrap, packing and be used for industrial attachment, curable product of grinding pad etc.
Admit assembly 100 can comprise supatex fabric.Supatex fabric as admittance assembly of the present invention can comprise the supatex fabric of being made by fold composite fibre (hereinafter to be referred as composite fibre) or the supatex fabric layered product of being made by this fiber.The fold composite fibre can comprise the first propylene based polymer and the second propylene based polymer.The first and second propylene based polymer can be aligned to the separated region of the cross-section that substantially occupies composite fibre, and extend continuously in the longitudinal direction.In some embodiments, each in the first and second propylene based polymer all forms at least a portion of peripheral surface along the length direction of composite fibre.In some embodiments, shown in Figure 15 A, composite fibre 1500 can be parallel composite fiber, wherein the first propylene based polymer 1502 and the second propylene based polymer 1510 are extended on the length direction of composite fibre side by side so that the first and second propylene based polymer 1502 and 1510 each all form composite fibre 1500 peripheral surface 1520 about 50%.
The first propylene based polymer 1502 and the second propylene based polymer 1510 can be arranged in any suitable configuration, and described configuration will produce fold in gained fiber 1500.For example, in some embodiments, shown in Figure 15 B, the second propylene based polymer 1510 can be at the first propylene based polymer 1502 interior formation cruciform patterns, and described pattern asymmetricly is distributed in the first propylene based polymer.In some embodiments, shown in Figure 15 C, the second propylene based polymer 1510 can be centered on by the first propylene based polymer 1502 fully so that the first acrylic polymers 1502 comprise composite fibre 1500 peripheral surface 1520 about 100%.The second propylene based polymer 1510 can asymmetricly be distributed in the first propylene based polymer 1502, so that produce fold in the gained fiber 1500.In some embodiments, shown in Figure 15 D, the first propylene based polymer 1502 and the second propylene based polymer 1510 can be in orientation arranged side by side, so that opening 1530 is formed between the first propylene based polymer and the second propylene based polymer.
In addition, can imagine following embodiment: wherein the second propylene based polymer 1510 comprise composite fibre 1500 peripheral surface 1520 greater than about 50% (any numerical value).In addition, can imagine following embodiment: wherein said the second propylene based polymer 1510 comprise composite fibre 1500 peripheral surface 1520 less than about 50% (any numerical value).In addition, the first propylene based polymer 1502 can with the second propylene based polymer 1510 configuration similarly, vice versa.Can imagine following embodiment: wherein fiber by fold so that their are curling or form helical structure.
In some embodiments, the first propylene based polymer 1502 passes through at least 15 ℃ of the fusing points that fusing point that differential scanning calorimetry (DSC) measures can be higher than the second propylene based polymer 1510.In some embodiments, the value that exceeds than the fusing point of the second propylene based polymer 1510 of the fusing point of the first propylene based polymer 1502 can be at about 15 ℃ of any numerical value in the scope to about 60 ℃ scope or for this reason.
In addition, in some embodiments, the weight rate of measured 1502 pairs of the second propylene based polymer 1510 of the first propylene based polymer can be at the about 50/50 any ratio in the scope to about 5/95 scope or for this reason.In some embodiments, this weight rate can be at the about 40/60 any ratio in the scope to about 10/90 scope or for this reason.In some embodiments, this weight rate can be at the about 30/70 any ratio in the scope to about 10/90 scope or for this reason.
In some embodiments, a kind of possible method of the weight rate for determining 1502 pairs of the second propylene based polymer 1510 of the first propylene based polymer can be temperature rising elution classification (TREF) method.For example, can use following instrument to determine weight rate: by the intersection classification chromatograph T-150A of Mitsubishi Chemicals Corporation manufacturing; 135 ℃ IR photometer 1ACVF 3.42 mircrometer gauges by the Miran manufacturing; And the TREF measurement column with 4mm internal diameter and 150mm length.
Other step can comprise utilizes flow to be o-dichlorohenzene (ODCB) eluent of 1.0mL/min, the concentration of specimens of 30mg/10mL-ODCB and the sample volume of 500 microlitres.Other condition can be included in 135 minutes sample is cooled to 0 ℃ from 135 ℃, then sample is remained on 0 ℃ 60 minutes.Fractionating step can comprise 0 ℃, 20 ℃, 40 ℃, 50 ℃, 60 ℃, 75 ℃, 80 ℃, 83 ℃, 86 ℃, 89 ℃, 92 ℃, 95 ℃, 98 ℃, 101 ℃, 104 ℃, 106 ℃, 108 ℃, 110 ℃, 112 ℃, 114 ℃, 116 ℃, 118 ℃, 120 ℃, 122 ℃, 125 ℃, 130 ℃ and 135 ℃.
The gained elution curve can be at two peak-to-peak paddy places by vertical line (perpendicular to the x-axis) separately.Vertical line can be divided into elution curve first and second portion.First can have the area to vertical line the right under the curve, and second portion can have the area to the vertical line left side under the curve.The first propylene based polymer can be by obtaining first to the ratio calculation of second portion out with respect to the weight rate of the second propylene based polymer.
In some embodiments, the melt flow rate (the second propylene based polymer/the first propylene based polymer) of the first and second propylene based polymer that record according to the specification of ASTM D1238 (MFR: measure 230 ℃ of temperature, load 2.16kg) can be in the about 0.8 any individual number in the scope to about 1.2 scope or for this reason.In some embodiments, melt flow rate can be about 0.9 to about 1.1 scope.
In some embodiments, the first propylene based polymer and the second propylene based polymer can be approximately identical with weight rate at the area ratio of the cross-section of composite fibre.For example, in some embodiments, the cross-sectional area of the first propylene based polymer can be at the about 50/50 any ratio in the scope to about 5/95 scope or for this reason to the ratio of the cross-sectional area of the second propylene based polymer.In some embodiments, this ratio can be at the about 40/60 any ratio in the scope to about 10/90 scope or for this reason.In some embodiments, this ratio can be at the about 30/70 any ratio in the scope to about 10/90 scope or for this reason.
When aforementioned condition is met, can in composite fibre, reach the fold state.According to the specification of JISL1015, suitable fold number can be in about 5 folds any individual number in the scope to the scope of about 50 fold/25mm or for this reason.
In the present invention, use the instrument of Perkin Elmer Corp. to finish based on the measurement to the fusing point of the first and second propylene based polymer of DSC.When sample being placed on when measuring on the plate, with the heating rate of 10 ℃/min temperature is increased to 200 ℃ from 30 ℃; Keep 200 ℃ of 10min; Then, the rate of temperature fall with 10 ℃/min is reduced to 30 ℃ with temperature; Then, again temperature is increased to 200 ℃ from 30 ℃ with the heating rate of 10 ℃/min, and takes turns second and to measure.
In addition, preferably, have two or more fusing point peaks based on DSC in the composite fibre, and the area at minimum fusing point peak is greater than the area at higher melt peak.Fusing point based on the dsc measurement composite fibre is finished with aforementioned means, wherein sample is placed on to measure on the plate, at this moment with the heating rate of 10 ℃/min temperature is increased to 200 ℃ from 30 ℃, and carries out aforementioned measurement during the first round.In aforementioned measuring method, fusing point obtains as the peak on the endothermic curve, and the area at fusing point peak can obtain with the value of fusing point.When two fusing point overlap of peaks of the composite fibre that is obtained by the measuring method of the first round, do not have the peak at other peak to estimate according to the shape with peak of maximum intensity, and obtain area and the area at itself and other peak is compared.
For the first and second propylene based polymer that consist of composite fibre of the present invention, in some embodiments, can utilize Noblen and propylene and one or more dissimilar with 2-20 carbon atom, the preferably copolymer of the alpha-olefin of 2-8 carbon atom such as ethene, 1-butylene, 1-amylene, 1-hexene, 1-octene and 4-methyl-1-pentene, and described copolymer has propylene as its main structure unit.In listed those above, Noblen or propylene-ethylene random copolymer are desirable, described copolymer have about 0mol% to about 10mol% scope the ethene structural content and at about 20g/10min MFR in about 200g/10min scope extremely.
In some embodiments, the angle that has the supatex fabric of the high bulkiness of good fastening intensity and mechanical strength and the applicable female component of making fastening system and flexibility from production, the first propylene based polymer can be Noblen, and the second propylene based polymer can be the random copolymer of propylene and a small amount of ethene, described copolymer has in about 10mol% or the scope below it, and preferably at the uniform ethylene component content of about 2mol% to about 10mol% scope.In the case, the amount of ethene structural constituent is used according to standard method 13C-NMR light is known analytic approach well and is obtained.
In some embodiments, the fusing point of the first propylene based polymer can about 120 ℃ to about 175 ℃ scope, or any individual number in the scope for this reason.In some embodiments, the fusing point of the second propylene based polymer can about 110 ℃ to about 155 ℃ scope.Aforementioned propylene based polymer can utilize high stereo-specific polymer catalyst to produce.
Except propylene based polymer, also can on demand other an amount of component be included in the aforementioned composite fibre, as long as purpose according to the invention.Some examples of other suitable component can comprise: heat stabilizer, weathering resistance agent, plurality of stable agent, antistatic additive, slip agent, antiblocking agent, antifoggant, lubricant, dyestuff, pigment, natural oil, artificial oil, wax etc.The example that some of stabilizing agent are suitable comprises: antioxidant such as 2,6-two--tert-butyl-4-methyl-Phenol (BHT); [methylene-3-(3 such as four for phenolic antioxidant, 5-two--the tert-butyl group-this base of 4-hydroxyl) and propionic ester] methane, β-(3,5-two--tert-butyl group-this base of 4-hydroxyl) and alkyl propionate and 2,2 '-oxamides two [ethyl-3-(3,5-two--tert-butyl group-this base of 4-hydroxyl) and propionic ester; Fatty acid metal salts such as zinc stearate, calcium stearate and 1,2-hydroxystearic acid calcium; Polyol fatty acid ester such as glycidol monostearate, glycidol distearate, pentaerythrite monostearate, pentaerythritol stearic acid ester 2 and pentaerythrite tristearate etc.In addition, component that also can one or more are dissimilar is mixed and is used with combination.Some examples of proper lubrication agent comprise oleamide, erucyl amide, stearic amide etc.
In addition, in some embodiments, composite fibre can comprise also that filler such as silica, diatomite, aluminium oxide, titanium oxide, magnesia, ground pumice, float stone ball are former, aluminium hydroxide, magnesium hydroxide, basic magnesium carbonate, dolomite, calcium sulfate, potassium titanate, barium sulfate, calcium sulfite, talcum, clay, mica, asbestos, calcium silicates, montmorillonite, bentonite, graphite, aluminium powder and molybdenum sulfide.
The mixing of propylene based polymer and optional components mentioned above can realize with any suitable conventional method.
When being used as the female component of fastener, utilize the supatex fabric of the embossed regions with specific pattern hereinafter described of aforementioned composite fibre to have very high adhesion strength and high mechanical properties.In addition, aforementioned supatex fabric also has high bulkiness and good flexibility.In addition, aforementioned composite fibre also has good spinnability and good deflocculation characteristic.Therefore, can realize high production rate; Specifically, when embossing finishing, flocculation can be controlled, and High-speed machining might be carried out.
The supatex fabric that comprises the fold composite fibre does not require the special device of use, but and Application standard compound thermal melting spin processes.In some embodiments, the spunbonded non-woven fabrics of producing with high production rate by spun-bond process is especially desirable.
In some embodiments, when the extruder melting by separating of second propylene based polymer in first propylene based polymer in a zone that forms composite fibre and another zone of formation, can produce spunbonded non-woven fabrics.The first propylene based polymer and the second propylene based polymer can be extruded from the spinneret with composite spinning jete structure as follows: each melted material all can be extruded when forming required fibre structure, so that extrudes composite long fiber.The long fibre of extruding can be cooled off by cooling-air.In some embodiments, apply tension force to form predetermined fiber size with being blown into air.Fiber collecting can be formed predetermined thickness with deposition on collecting belt, and for binder-treatment, can use embossing finishing to the nonwoven fabric applications heat fused.The fiber size of supatex fabric is preferably about 0.5 to the scope of about 5.0 daniers, or any individual number in the scope for this reason.In some embodiments, fiber size can be about 1.0 to about 4.0 danier scopes.In some embodiments, the basic weight of supatex fabric can be at about 20g/m 2To about 80g/m 2Scope in, or any individual number in the scope for this reason.In some embodiments, basic weight can be at about 30g/m 2To about 60g/m 2Scope in.
But embossing finishing Application standard knurling rolls are realized.For example, can with corresponding to the engraved roll of embossed pattern as in the pair of rolls at least one.Supatex fabric is passed between these rollers, thereby can use hot compression.According to above-mentioned characteristic etc., can be for the degree of hot compression and regulate temperature, contact of the required roller of nonwoven the production of material etc.
Hereinafter explanation is as the embossed pattern of the supatex fabric of the female component of fastening system of the present invention.As shown in the figure, Figure 1B is the partial top view as an application example of the supatex fabric of the female component of fastener of the present invention, and Fig. 2 is the zoomed-in view of the supatex fabric of Figure 1B.
In Figure 1B, the embossed regions 1 shown in the shadow region is corresponding to the zone of the embossed roller of fold composite fibre institute hot compression.Non-embossed regions 2 is corresponding to the zone between the embossed regions 1, and represents the zone that is not reduced to by hot pressing on the fold composite fibre.In non-embossed regions 2, the fold composite fibre forms the collar, and the described collar experiences during the fastening of fastening system and the engaging of the hook member of public assembly.
As shown in figure 14, demonstrate embossed regions 1 and the non-embossed regions 2 of depression as the cross section of the supatex fabric of the female component of fastener.In some embodiments, the difference in height between non-embossed regions 2 and the embossed regions 1 can be at about 0.1mm to the scope of about 2mm.The shape of cross section of elevated regions of texturing that is used to form the knurling rolls of embossed regions 1 is not particularly limited, thereby can use any suitable shape, and is for example trapezoidal.
As shown in Figure 1B, in some embodiments, embossed regions 1 in the supatex fabric can comprise embossed pattern, and wherein continuous zigzag unit pattern 3A, 3B, 3C and 3D is arranged in vertically on (vertically) with the predetermined space of horizontal (laterally) of being basically parallel to knurling rolls.Can imagine and comprise more than four zigzag unit patterns and the embodiment that is less than four zigzag unit patterns.
As shown in Figure 2, in some embodiments, a plurality of unit pattern 3A and 3B can respectively comprise crenellation pattern, wherein but alternative arrangement has many first shadow regions 4 and many second shadow regions 5, described the first shadow region with certain angle to lateral inclination and with respect to identical approximately longitudinally angle towards lopsidedness, described the second shadow region tilts towards the opposite side vertically to lateral inclination and with identical approximately angle with certain angle.As shown in the figure, in some embodiments, the first shadow region 4 and the second shadow region 5 can be close to the end member 5a of the end member 4a of the first shadow region 4 and contiguous the second shadow region 5 and interconnect.
As shown in the figure, in some embodiments, the first shadow region 4 and the second shadow region 5 can be intersected so that do not have the part of the first shadow region 4 and do not have the part of the second shadow region 5 to extend beyond the shadow region that it intersects.Can there be the contact point 6 between the first shadow region 4 and the second shadow region 5.For example, referring to unit pattern 3A, contact point 6 is restricted to the outermost point of the confluce between the first center line 31 and the second center line 32.The first center line 31 can be arranged in the first shadow region 4, and the second center line 32 can be arranged in the second shadow region 5.In the first shadow region 4 and the second shadow region 5 each all can comprise center line.Please note term " outermost " for unit pattern, in order to attempt to determine the contact point of described pattern.
Summit 7 can spatially be opened from the contact point displacement.Again referring to unit pattern 3A, summit 7 is restricted to or the outermost point of the first shadow region 4 or the second shadow region 5, no matter is the outermost point of which shadow region, and it includes the outermost point of the unit pattern of institute's reference.
As shown in the figure, the adjacent unit pattern for example part of 3B can be encapsulated in the triangle 8, and described triangle is formed by the first shadow region 4 of unit pattern 3A and three adjacent contact points 6 of the second shadow region 5.For example, the first center line 31 of the first shadow region 4 can form a leg limit of triangle 8.Another leg limit of triangle 8 can be formed by the second center line 32 of the second shadow region 5.The base 33 of triangle 8 can be a line between two spaced contact points 6, and it is roughly parallel to laterally.
Unit pattern can have width W 1And width W 2Width W 1Can be restricted to the longitudinally maximum linear distance that is roughly parallel between the summit 7 of shadow region.For example, as shown in the figure, width W 1Can be the distance between the summit 7 of the second shadow region 5.Width W 2Can be restricted to the maximum linear distance between the contact point 6 of the contact point 6 of the first shadow region 4 and the second shadow region 5 and the first shadow region 4 and another the second shadow region 5.Distance W 2Be roughly parallel to laterally.Those skilled in the art will recognize that in some embodiments distance W 2Can be corresponding to the cycle of unit pattern.
In some embodiments, W 1/ W 2Ratio can be about 0.1 to about 10 scope, or any individual number in the scope for this reason.In some embodiments, this ratio can be about 0.5 to about 2.0 scope.In some embodiments, width W 1Can be in about 3mm any individual number in the scope to the scope of about 50mm or for this reason.In some embodiments, width W 1Can be at about 5mm to the scope of about 20mm.
When in the aforementioned condition each all is met, can produce the mother buckle assembly, described fastener assembly all has enough adhesion strengths that comprises peel strength, repetition peel strength and tension force shear strength in All Ranges, and has the high mechanical properties on the vertical and horizontal.Specifically, the female component of wishing fastener has high peel strength and the high mechanical properties of repeating in the horizontal, and have in the vertical the overlapping of adjacent cells pattern 3A and 3B, so that the part of unit pattern 3B is arranged in the triangle 8 that three adjacent contact points 6 by unit pattern 3A form.As if overlapping have significant impact to aforementioned intensity.
In some embodiments, the distance W between adjacent cells pattern 3A and the 3B 3Can be in about 1mm any individual number in the scope to the scope of about 20mm or for this reason.In some embodiments, distance W 3Can be at about 2mm to the scope of about 8mm.Distance W 3Be the distance between the first shadow region 4 of the first shadow region 4 of unit pattern 3A and hithermost unit pattern 3B.Distance W 3Be approximately perpendicular to the first shadow region 4 of unit pattern 3A and/or the first shadow region 4 of unit pattern 3B.
In some embodiments, the line width W of unit pattern 3 4Can be at about 0.5mm to the scope of about 1.5mm.Line width W 4Be approximately perpendicular to the first shadow region 4 or the second shadow region 5 the first center line 31 and/or the second center line 32 in separately.All the other first shadow regions 4 that should the measuring unit pattern and the width of the second shadow region 5 and average.
In some embodiments, the embossing area ratio (with the area of embossed regions 1 to the area ratio of the summation of the area of the area of embossed regions 1 and non-embossed regions 2 multiply by 100 and the value that obtains) can be about 10% to about 50% scope.In some embodiments, the embossing area ratio can be about 20% to about 30% scope.
When in the aforementioned condition each all is met, can make the production of the supatex fabric with high adhesion strength and high mechanical properties and high bulkiness become possibility.
Fig. 3 shows another embodiment as the supatex fabric of the female component of fastening system of the present invention.Fig. 4 is the partial enlarged view of the supatex fabric of Fig. 3.Should be pointed out that corresponding to the assembly of Fig. 1 and 2 and indicated by the same code in Fig. 3 and 4.
In some embodiments, supatex fabric 100A can have previously described same structure.For example, as shown in Figure 3, supatex fabric 100A can have embossed regions 1, wherein has a plurality of continuous zigzag unit pattern 3A, 3B, 3C and 3D to be roughly parallel to laterally and with predetermined space arranging in the vertical of knurling rolls.That in some embodiments, supatex fabric 100A can comprise the unit pattern of the curve at 7 places, summit, for example pattern 3A and 3B with what form contrast about Figure 1B and 2 described supatex fabric 100.
Fig. 5 is the partial top view as another embodiment of the supatex fabric of the female component of fastening system of the present invention, and Fig. 6 is the partial enlarged view of the supatex fabric of Fig. 5.Should be pointed out that corresponding to the assembly of Fig. 1 and 2 and indicated by the same code in Fig. 5 and 6.
In some embodiments, supatex fabric 100B can have previously described same structure.For example, as shown in Figure 5, supatex fabric 100B can have the embossed regions 1 that comprises a plurality of continuous zigzag unit pattern 3A, 3B, 3C and 3D, and described pattern is roughly parallel to laterally and with predetermined space arranging in the vertical of knurling rolls.
As shown in Figure 6, unit pattern 3A and 3B can comprise crenellation pattern, wherein alternative arrangement has many first shadow regions 4 and many second shadow regions 5, described the first shadow region can with respect to horizontal angle arrange and with respect to essentially identical angle longitudinally to lopsidedness, and described the second shadow region can be arranged and to tilt to opposite side with respect to essentially identical angle longitudinally with respect to horizontal angle.
As shown in the figure, in some embodiments, the second shadow region 5 extensible contact points 6 that surpass.For example, as shown in the figure, the extensible intersection point that surpasses between the first shadow region 4 and the second shadow region 5 of end member 5a.For example, as shown in the figure, summit 7 is corresponding to the outermost point of the second shadow region of unit pattern 3A.Because end member 5a extends beyond the intersection point of the first shadow region 4 and the second shadow region 5, contact point 6 is arranged on the inboard on summit 7.In some embodiments, summit 7 can be the outermost point of the first shadow region 4.
As shown in Figure 6, the part of unit pattern 3B can be included in the triangle 8 that three adjacent contact points 6 by unit pattern 3A form.For the embodiment shown in Fig. 5 and 6, in some embodiments, ratio W 1/ W 2Can be about 0.1 to about 10 scope, or any individual number in the scope for this reason.In some embodiments, this ratio can be about 0.5 to about 2.0 scope.
When aforementioned condition all is met, can produce the mother buckle assembly, described fastener assembly all has enough adhesion strengths that comprises peel strength, repetition peel strength and tension force shear strength in All Ranges, and has the high mechanical properties on the vertical and horizontal.
Fig. 7 is the partial top view as the supatex fabric 100C of the female component that is used as fastening system of the present invention of another embodiment, and Fig. 8 is its enlarged partial view.Should be pointed out that corresponding to the assembly of Fig. 5 and 6 and indicated by the same code in Fig. 7 and 8.
In some embodiments, supatex fabric 100C can have previously described same structure.For example, and as shown in Figure 7, supatex fabric 100C can have the embossed regions 1 that comprises horizontal unit pattern 3A, 3B, 3C and the 3D that are roughly parallel to knurling rolls, and described pattern is arranged in the vertical with predetermined space.In some embodiments, the first shadow region 4 extensible contact points 6 that surpass.In some embodiments, the second shadow region 5 extensible contact points 6 that surpass.In some embodiments, unit pattern 3B can comprise the first shadow region 4 that extends beyond contact point 6, and unit pattern 3A can comprise the second shadow region 5 that extends beyond contact point 6 simultaneously.In other embodiments, individual unit pattern 3 can comprise that at least one first shadow region 4 that extends beyond contact point 6 extends beyond the second shadow region of contact point 6 with at least one.
For example, as shown in Figure 8, in some embodiments, supatex fabric 100C can comprise the unit pattern 3A with shape that the end member 5a of the second shadow region 5 wherein extends beyond contact point 6 and have the unit pattern 3B that the end member 4a of the first shadow region 4 wherein extends beyond the shape of contact point 6.But these unit pattern alternative arrangements in the vertical.As shown in the figure, in some embodiments, the first shadow region 4 and the second shadow region 5 can interconnect with the end member 4a of the first shadow region 4 and the abutting end member 5a of the second shadow region 5.
As shown in the figure, the part of unit pattern 3B can be included in the triangle 8, and described triangle is formed by close three contact points 6 of the first shadow region 4 among the unit pattern 3A and the second shadow region 5.In some embodiments, the end member 5a of the second shadow region 5 of unit pattern 3A can be included in the triangle that three adjacent contact points 6 by the adjacent unit pattern form.
When constructing as indicated abovely, can produce the mother buckle assembly, described fastener assembly all has the enough fastening intensity that comprises peel strength, repetition peel strength and tension force shear strength in All Ranges, and has the high mechanical properties on the vertical and horizontal.
Fig. 9 is the partial top view as the supatex fabric 100D of the female component that is used as fastening system of the present invention of another embodiment, and Figure 10 is its partial enlarged view.Should be pointed out that corresponding to the assembly of Fig. 1 and 2 and indicated by the same code in Fig. 9 and 10.
In some embodiments, supatex fabric 100D can have previously described same structure.For example, supatex fabric 100D can have the embossed regions 1 that comprises horizontal unit pattern 3A, 3B, 3C and the 3D that are roughly parallel to knurling rolls, and described pattern is arranged in the vertical with predetermined space.
As shown in figure 10, in some embodiments, unit pattern 3A and 3B can comprise crenellation pattern, many first shadow regions 4 are wherein arranged arranging with respect to horizontal angle, and with respect to essentially identical angle longitudinally to lopsidedness.In addition, as shown in the figure, in some embodiments, unit pattern 3A and 3B also can comprise many second shadow regions 5, and described the second shadow region to be arranging with respect to horizontal angle, and to tilt towards opposite side with respect to essentially identical angle longitudinally.As shown in the figure, in some embodiments, but the first shadow region 4 and the second shadow region 5 alternative arrangements.The first shadow region 4 and the second shadow region 5 can be connected to contact point 6 with the end member 4a of the first shadow region 4 and the end member 5a of the second shadow region 5.
As shown in figure 10, the part of unit pattern 3B can be included in the triangle 8, and described triangle forms (among Figure 10 by the indicated triangle 8 of dotted line) by adjacent three contact points 6 of the first shadow region 4 of unit pattern 3A and the second shadow region 5.
In some embodiments, W 1/ W 2Ratio can be about 0.1 to about 10 scope, or any individual number in the scope for this reason.In some embodiments, this ratio can be aforesaid about 0.5 to about 2.0 scope.
In addition, as shown in the figure, in some embodiments, dot pattern 9 can be arranged between unit pattern 3A and the 3B.For example, as shown in the figure, in some embodiments, dot pattern 9 can be arranged in the triangle 8.In some embodiments, dot pattern 9 can be formed by hot compression by knurling rolls.In these embodiments, the embossed regions of knurling rolls can comprise unit pattern 3 and also comprise dot pattern 9.
The position of dot pattern 9 can be any suitable position between unit pattern 3A and the 3B.The shape of dot pattern 9 can be any suitable shape.The example of some suitable shapes comprises point, ellipse, square, rectangle, triangle, polygon, crescent, star etc.In some embodiments, the size of point is determined such as fastening intensity and bulkiness by considering some factors.
When constructing as indicated abovely, can produce the mother buckle assembly, described fastener assembly all has the enough fastening intensity that comprises peel strength, repetition peel strength and tension force shear strength in All Ranges, and has the high mechanical properties on the vertical and horizontal.
According to the present invention, unit pattern 3A as herein described, 3B, 3C and 3D be configuration in any suitable manner.For example, any mode that unit pattern 3C and 3D can be as described herein or their any combination configuration.Similarly, any mode that unit pattern 3A and 3B can be as described herein or their any combination configuration.
In some embodiments, previously described supatex fabric can comprise laminar structure.For example, can use supatex fabric, wherein this supatex fabric comprises foregoing fold composite fibre.This supatex fabric can be used as the superiors, and can be laminated on the back side another the layer on.
Can utilize any suitable method to produce layered product.For example, layered product can use following method production: the fiber that wherein is laminated to the bonded nonwoven fabric is finished before online.And for example, layered product can use following method production: off-line is finished after wherein being laminated to the fiber of bonded nonwoven material.
For online lamination, in some embodiments, the first supatex fabric can be arranged to be layed onto on the second supatex fabric that comprises the fold composite fibre.But hot adhesion the first non-woven material and the second non-woven material are to produce the integrated layer laminated structure.The first non-woven material can comprise can with the multiple polymers of the fold composite fibre heat fused of the second non-woven material.
The first supatex fabric can comprise spunbonded non-woven fabrics, melt-blown non-woven fabric, carded nonwoven and their combination.
In addition, but also lamination comprises the supatex fabric of the aforementioned fold composite fibre with different degree of folding.
The aforementioned polymer that is used for non-woven fabric material can be polyolefin, polyester, polyamide, polyurethane etc.Polyolefinic suitable example comprises propylene, polyethylene and their mixture.From the angle of spinnability, the propylene with heat resistance and heat fused characteristic can be preferably.
Also can use in this case the first propylene based polymer and the second propylene based polymer for aforementioned fold composite fibre.For example, when using the melt-blown non-woven fabric, can use propylene, its melt flow rate at about 30g/10min to the scope of about 3000g/10min, or the interior any individual number of scope for this reason.And for example, can use the propylene that has at the melt flow rate of about 400g/10min to about 1500g/10min scope.In some embodiments, employed propylene-the ratio Mw/Mn of the p-number-average molecular weight of weight average molecular weight can be about 2 to about 6 scope.
In addition, for polyethylene, can with the copolymer of Alathon (can with or low pressure process or high pressure method for the production of) and ethene and other alpha-olefin for the production of.Suitable alpha-olefin comprises the alpha-olefin with 3-20 carbon atom, such as propylene, 1-butylene, 1-amylene, 1-hexene, 1-octene, 1-decene and, 3-methyl-1-butene, 3-Methyl-1-pentene, 3-ethyl-1-amylene, 4-methyl-1-pentene and 4-methyl isophthalic acid-hexene.Can independently alpha-olefin be used for copolymerization, or the type that two or more are different is used for copolymerization with combination.
In some embodiments, the polyethylene density that can have is at about 880kg/m 2To about 970kg/m 2Scope in, or any individual number in the scope for this reason.In some embodiments, this density can be at about 910kg/m 3To about 965kg/m 3Scope in.In the situation of melt-blown non-woven fabric, in some embodiments, melt flow rate can be in about 10g/10min any individual number in the scope to the scope of about 400g/10min or for this reason.In some embodiments, melt flow rate can be at about 15g/10min to the scope of about 250g/10min.Melt flow rate can partly be determined in load lower time that sample is in 190 ℃ temperature and 2160g.In addition, in some embodiments, the weight average molecular weight that this supatex fabric can have to the ratio Mw/Mn of number-average molecular weight about 1.5 to about 4 scope.
In addition, for polyester, can with have the aromatic polyester of good intensity, rigidity etc. or biodegradable aliphatic polyester for the production of.The suitable example of aromatic polyester comprises PETG, polytrimethylene-terephthalate, polytetramethylene terephthalate etc.The suitable example of aliphatic polyester comprises the condensation polymer of a kind of polybasic carboxylic acid such as malonic acid, butanedioic acid, glutaric acid, adipic acid, decanedioic acid, dodecanoic acid, malic acid, tartaric acid and citric acid and a kind of polyalcohol such as ethylene glycol, propane diols, butanediol, hexylene glycol, glycerine and trimethylolpropane; Ring-opening polymerization polymer is such as lactide and caprolactone; And such as hydroxybutyric acid and hydroxyl valeric acid etc. of condensation polymer of lactic acid, hydroxy acid.
When off-line was produced the supatex fabric layered product, the type that is in turn laminated to another layer on the second non-woven material that comprises composite fibre was not particularly limited.For example, can use the layer that comprises woven materials, woven fabric, supatex fabric, film etc.As for laminating method, can use heat fused technique such as embossing finishing, ultrasonic fusion, machinery become net method such as needle point method and water spray method, bonding etc. with hotmelt, extrude lamination etc. during for film.
The supatex fabric that is used as the female component of fastening system of the present invention all has enough adhesion strengths that comprises peel strength, repetition peel strength and tension force shear strength in All Ranges, and has the high mechanical properties on the vertical and horizontal.In addition, aforementioned supatex fabric also has high bulkiness and flexibility and good spinnability and good deflocculation characteristic.
Fastening system constructed according to the invention can be incorporated in various consumer goods and the commodity, and the described consumer goods and commodity can benefit owing to having the admittance assembly that comprises bond pattern constructed according to the invention.In any embodiment as herein described, admit assembly to can be the independent component that joins in the commodity.For example, receiver member can be any assembly (for example, top flat, absorbent cores, egative film, fastening system, lateral plate, hoop etc.) of being connected to absorbent article or the discrete topology body on other commodity (for example, wrappage, curable product etc.).Alternatively, can be part or all of any element of commodity or fastener with admitting component structure.For example, can be any assembly (for example, top flat, absorbent cores, lateral plate, egative film, fastening system, hoop etc.) of absorbent article or part or all of other commodity (for example, wrappage, curable product etc.) with admitting component structure.In addition, admit assembly also can be arranged in any suitable position on commodity or the fastener or wherein.For example, admit assembly can be arranged on commodity or fastener towards outer surface, on wearer's surface, or be included in commodity or the fastener.And for example, have towards wearer's surface with towards the goods on outer surface and can comprise fastening system of the present invention.This fastening system can be arranged on goods towards the wearer the surface or on outer surface.In some embodiments, the group of the following goods composition of the optional freedom of these goods: absorbent article, diaper, trousers, adult incontinence product, feminine hygiene article, body wrap, bib and the consumer goods.For the purpose of illustrating, in connection with disposable diaper admittance assembly of the present invention is discussed.
Shown in Figure 16 A and 16B, disposable absorbent article 600 can comprise the permeable top flat of liquid 622 and be connected to egative film 624 at least a portion of top flat 622.Disposable absorbent article 600 also comprises the absorbent cores 646 that is positioned between top flat 622 and the egative film 624.Disposable absorbent article 600 also can comprise lateral plate 628, outer hoop 632, interior hoop 652 and waist feature 630.
The part of the periphery of disposable absorbent article 600 can be limited by longitudinal edge 675A and 675B, the first waist limit 650 and the second waist limit 651. Longitudinal edge 675A and 675B can be roughly parallel to the longitudinal centre line 690 of disposable absorbent article 600.The first waist limit 650 and the second waist limit 651 can be roughly parallel to the cross central line 680 of disposable absorbent article 600.Disposable absorbent article 600 also can comprise the elastic leg assembly 631 that can be close to longitudinal edge 675A and 675B setting.
Disposable absorbent article 600 also can comprise the first waist member 602 and the second waist member 604.But the elasticity that can be the first waist member 602 and/or the second waist member 604 extends.As shown in the figure, in some embodiments, the first waist member 602 can be close to the first waist limit 650 and arrange.In some embodiments, the second waist member 604 can be close to 651 settings of the second waist limit.In general, the first waist member 602 and/or the second waist member 604 can bear tension force before being connected on the disposable absorbent article 600.Therefore, when at least a portion of the tension force on being applied to the first waist member 602 and/or the second waist member 604 was released, the part of the disposable absorbent article 600 that is connected thereto can be wrinkling.This wrinkling first waist member 602 and/or the second waist member 604 and disposable absorbent article 600 of allowing of disposable absorbent article 600 stretches and shrinks around wearer's waist, thereby provides larger comfortableness and the stickiness of improvement to the wearer.Suitable waist member 602 and/or 604 example comprise United States Patent (USP) 4,515,595, United States Patent (USP) 5,151,092 and United States Patent (USP) 5,221, and those described in 274.Although disposable diaper is usually configured to have two elastic--waist-feature, one is positioned in the first lumbar region and another is positioned in the second lumbar region, and diaper also can be configured to have the unitary elasticity waist feature.
Disposable absorbent article 600 also can comprise outer hoop 632 and interior hoop 652, to improve the property held to liquid and other body exudates.Each elastification outer hoop 632 can comprise that all several different being intended to reduce the embodiment of the seepage of the body exudates in the leg district.Outer hoop 632 and interior hoop 652 also are described in United States Patent (USP) 3,860, and 003, in United States Patent (USP) 4,909,803 and the United States Patent (USP) 4,695,278.
As previously mentioned, disposable absorbent article also can comprise a pair of lateral plate 628.Shown in Figure 16 B, lateral plate 628 can stretch out from the first longitudinal edge 675A and the second longitudinal edge 675B of disposable absorbent article 600.In some embodiments, lateral plate 628 can be connected in the second lumbar region 638 of disposable absorbent article 600, and in some embodiments, lateral plate 628 can be connected in the first lumbar region 636 of disposable absorbent article 600.Alternatively, in some embodiments, disposable absorbent article 600 can comprise a pair of lateral plate that is arranged in the second lumbar region 638 and a pair of lateral plate that is arranged in the first lumbar region 636.In some embodiments, when disposable absorbent article 600 fastening, lateral plate 628 can form the part of leg opening.Lateral plate 628 can form the part of leg opening, and described part will be arranged on the outer surface of wearer's shank.The crotch district 610 of the disposable absorbent article 600 that links to each other with the second lumbar region 638 with the first lumbar region 636 can form the part that will be arranged on the leg opening on wearer's shank inner surface.In some embodiments, but lateral plate 628 can be that elasticity extends.
Disposable absorbent article 600 also comprises fastening system 640, and described fastening system connects at least a portion of the first lumbar region 636 and at least a portion of the second lumbar region 638, in order to preferably form leg opening and waist opening.Fastening system 640 also acts synergistically to keep horizontal tension with waist member 602 and/or 604, in order to disposable absorbent article 600 is remained in the appropriate location of waist.Fastening system 640 can comprise conjugative component 642, and described conjugative component can be arranged on the lateral plate 628 in some embodiments.Fastening system 640 also can comprise admits assembly 644, and described admittance assembly is arranged in the first lumbar region 636 in some embodiments.
Shown in Figure 16 C, in other embodiments, fastening system 640 can comprise a plurality of fastening assemblies at lateral plate 628.For example, as shown in the figure, lateral plate 628 can comprise conjugative component 642, and described conjugative component can comprise a plurality of joint elements in some embodiments.In addition, in some embodiments, lateral plate 628 also can comprise admits assembly 1475, and described admittance assembly can relatively arrange with conjugative component 642.An advantage of this arrangement is that conjugative component 642 can engage the admittance assembly 644 (being shown among Figure 16 A) that is connected on the first lumbar region 636, maybe can be connected on the admittance assembly 1475 of other lateral plate 628.
Shown in Figure 16 A, admit assembly 644 to be arranged on the disposable absorbent article 600 so that tack line 1375 overlapping is approximately perpendicular to main shear direction 775.Shown in Figure 16 A, main shear direction 775 is the power thrusts of answering of expection, and described power produces when disposable absorbent article 600 is in tightening state usually.In some embodiments, admit assembly 644 can in the first lumbar region 636, be close to the first waist limit 650 be arranged on disposable absorbent article 600 on outer surface.In other embodiments, admitting assembly 644 can be close to the second waist limit 651 is arranged in the second lumbar region 638.In this embodiment, joint element 642 can be close to 636 settings of the first lumbar region.In some embodiments, admit assembly 644 can be arranged on the lateral plate 628, and conjugative component can be arranged in the first lumbar region 636.In some embodiments, admit assembly 644 can comprise a plurality of discrete elements.
Any suitable joint element 12 and/or 642 all can be used for the present invention.The example of suitable joint element comprises hook fastening material.Hook fastening material mechanically engages the fibre element of admittance element 644 in order to fixing closure is provided.Can be made by far-ranging material according to hook fastening material of the present invention.Suitable material comprises any combination of nylon, polyester, polypropylene or these materials or other material as known in the art.
Suitable hook fastening material comprises from the joint element of the outstanding some moulding of backing, such as the called after Scotchmate of commercially available acquisition TMAnd the product trade mark is the material of FJ3402, it can derive from Minnesota Mining and Manufacturing Company, St.Paul, Minn. make alternatively, joint element can have any shape such as hook-shaped, "T"-shaped, mushroom-shaped or any other shape as known in the art.A kind of exemplary hook fastening material is described in United States Patent (USP) 4,846, in 815.Another kind of suitable hook fastening material comprises a series of prongs that formed by thermoplastic.The hotmelt thermoplastic in particular to polyester and polyamide hotmelt, is particularly useful for forming the prong of hook fastening material.In some embodiments, prong can use improved gravure process to make as follows: the thermoplastic that will be in its molten condition is printed onto in the substrate in the discrete unit, cut off by rights material and stretched before cutting off with a part that allows thermoplastic, and the melted material that allows to stretch " solidifies " and produces prong.This hook fastening material and be specified in more fully in the european patent application 0 381 087 for the manufacture of the method and apparatus of this hook fastening material.
Fastening system 640 can be for the main fastening system that engages the first and second lumbar regions 636 and 638.Yet fastening system 640 can use separately or be combined with other buckling clamping part such as inserted sheet-slit fastener, adhesive tape fastener, snap-fastener, button etc., so that different fastening characteristics to be provided.For example, fastening system 640 can be disposable absorbent article 600 a kind of processing unit is provided, to be used for that disposable absorbent article 600 is fastened into the configuration of being convenient to process.In addition, auxiliary buckling clamping part can be disposable absorbent article 600 a kind of parts is provided, be used for adjusting adhesive or increase by the first lumbar region 636 and the second lumbar region 638 between bonding strength.
Fastening system 640 in advance fastening in packing, so that nursing staff or wearer can wear disposable absorbent article 600 when it is removed from packing.Alternatively, fastening system 640 can be not fastening in packing, so that nursing staff or wearer can be with fastening system 640 fastenings when wearing disposable absorbent article 600.In another embodiment, packing can comprise disposable absorbent article pre-fastening and not fastening 600 these two kinds, uses with convenient nursing personnel or wearer.
Shown in Figure 17 A, shown the disposable absorbent article 700 that comprises fastening system 740.Fastening system 740 comprises the first conjugative component 760A that is arranged on the first lateral plate 728A and the second conjugative component 760B that is arranged on the second lateral plate 728B.When fastening, the first conjugative component 760A and the second conjugative component 760B can engage and admit assembly 644.
Admit assembly 644 can comprise a plurality of tack lines 718 that produce according to the present invention.In a plurality of tack lines 718 each all can comprise ridge and paddy.As previously mentioned, admit assembly 644 can be arranged on the disposable absorbent article 700, so that overlapping between the tack line is approximately perpendicular to main shear direction 775.Therefore, be similar to and admit the admittance assembly of the present invention of assembly (being shown among Figure 1A to 10) structure can be arranged on the disposable absorbent article 700, so that admit the horizontal almost parallel master shear direction 775 of assembly.Please note in Figure 1A to 10, admit assembly to be called as the tight assembly of box.
Main shear direction 775 is by should firmly limiting.Specifically, when disposable absorbent article 700 was in tightening state, the first lateral plate 728A and the second lateral plate 728B applied certain power to admitting on the assembly 644.This power can be partly causes by the elastomeric material of lateral plate, if but they to be elasticity extend.In addition, shearing force also can be caused during the wearing of disposable absorbent article 700 by user or nursing staff.
Shown in Figure 17 B, shown the disposable absorbent article 702 that comprises fastening system 740.Be similar to disposable absorbent article above, when fastening, the first conjugative component 760A and the second conjugative component 760B can engage and admit assembly 644.Admit assembly 644 can comprise more than first tack line 722 and more than second tack line 720.The part of overlapping each the adjacent tack line of a part of each in more than first tack line 722.Similarly, the part of overlapping each the adjacent tack line of a part of each in more than second tack line 720.
More than first tack line 722 can be angled, so that they can provide visual signal, to indicate wherein fastening the first conjugative component 760A of wearer.In addition, more than second tack line 720 can be angled, so that they can provide visual signal, to indicate wherein fastening the second conjugative component 760B of wearer.
In some embodiments, fastening angle 1250 can between about 0 degree to the scopes of about 45 degree or be any individual number in this scope.In other embodiments, fastening angle 1250 can be between about 10 degree and about 25 degree.In other embodiments, fastening angle 1250 can be between about 15 degree and about 20 degree.
The fastening angle 1250 of more than first tack line 722 can be determined in the following way: carry out straight line in the tack line in the bond pattern of more than first tack line 722 each and approach.If any part of another tack line in overlapping more than first tack line 722 of the part of certain bar tack line can think that then this tack line is the part of more than first tack line 722.Can be on average approach for each the straight line in the tack line in more than first tack line 722, to determine the first orientation line 1253 of more than first tack line 722.Intersection between the longitudinal axis 770 of the first orientation line 1253 and disposable absorbent article 702 limits fastening angle 1250.Can carry out identical analysis for more than second tack line 720.
Disposable absorbent article can comprise many assemblies, element, member etc., and can constructed in various ways.For example, top flat 622 (being shown among Figure 16 B) and egative film 624 (being shown among Figure 16 B) can have usually greater than the length of absorbent cores 626 (being shown among Figure 16 B) and length and the width dimensions of width dimensions.The extensible edge that surpasses absorbent cores 626 (being shown among Figure 16 B) of top flat 622 (being shown among Figure 16 B) and egative film 624 (being shown among Figure 16 B), thereby the periphery of formation disposable absorbent article 600 (being shown among Figure 16 B).Top flat 622 (being shown among Figure 16 B), egative film 624 (being shown among Figure 16 B) and absorbent cores 626 (being shown among Figure 16 B) can comprise many different materials and the configuration assembling that can multiplely know.Exemplary diaper material and configuration general description be in United States Patent (USP) 3,860, and 003, in United States Patent (USP) 5,151,092 and the United States Patent (USP) 5,221,274.
Any top flat compatible with the present invention known in the art all can be used for the present invention.The suitable material that is used for top flat can be made by large-scale material, for example porous foam, reticulated foams, apertured plastic films or by natural fiber (for example, wood-fibred or cotton fiber), synthetic fibers (for example, polyester fiber or polypropylene fiber) consist of or by the woven fabric that constitutes or the non-woven material of natural fiber and synthetic fibers.For example, comprise the fibroreticulate material that is applicable to top flat of staple length polypropylene fibre by International Paper Company, Walpole, the Veratec of branch of MA, Inc. makes with name P-8.
Some examples of suitable topsheet also are described in United States Patent (USP) 3,929, and 135, United States Patent (USP) 4,324,246, United States Patent (USP) 4,342,314, United States Patent (USP) 4,463, and 045, United States Patent (USP) 5,006,394, United States Patent (USP) 4,609, and 518, in the United States Patent (USP) 4,629,643.Can be coated with in any part of top flat lotion known in the art.The example of suitable lotion comprises and is described in United States Patent (USP) 5,607,760, United States Patent (USP) 5,609,587, United States Patent (USP) 5,635,191, United States Patent (USP) 5,643, and 588, United States Patent (USP) 5,968,025, United States Patent (USP) 6,716,441 and PCT announce among the WO95/24173 those.
In addition, top flat can be all or part of elasticity extend or can be shortened, in order between top flat and absorbent cores, provide void space.Comprise elastification or the top flat that shortens example arrangement is described in greater detail in United States Patent (USP) 4,892, and 536, in United States Patent (USP) 4,990,147, United States Patent (USP) 5,037,416 and the United States Patent (USP) 5,269,775.
The suitable egative film that is used for disposable absorbent article of the present invention can comprise laminar structure.For example, egative film can comprise the first backsheet layer and the second backsheet layer.The second backsheet layer can be liquid (for example, urine) impermeable, and comprises that thin plastic sheeting for example has (for example) about 0.012mm (0.5 mil) to the thermoplastic film of about 0.051mm (2.0 mil) thickness.Suitable backsheet film comprises by general headquarters at Richmond, those that the Tredegar Corporation of VA makes and sells with trade name CPC2 film.The first backsheet layer and/or the second backsheet layer can comprise gas permeable material, and described gas permeable material allows steam to overflow from pull-on garment, still stops exudate to see through egative film simultaneously.Suitable gas permeable material can comprise following material: for example woven fleece, non-woven webs, composite for example the non-woven webs, microporous membrane of film dressing for example by Mitsui Toatsu Co., that Japan makes with name ESPOIRNO and by Tredegar Corporation, Richmond, those that VA makes and sells with name EXAIRE and monolithic thin film are for example by Clopay Corporation, those that Cincinnati, OH make with name HYTREL blend P18-3097.Some breathable composite are described in greater detail in PCT application WO 95/16746, United States Patent (USP) 5,938,648, United States Patent (USP) 5,865,823 and the United States Patent (USP) 5,571,096.
Egative film or its any part can elasticity extend on one or more directions.In one embodiment, egative film can comprise structure class elastic film (" SELF ") fleece.The structural elastic-like film fleece is extensible material, and described material shows to have elastic-like behaviour at prolonging direction in the situation of the elastomeric material that does not use interpolation, and it is described in greater detail in United States Patent (USP) 5,518, in 801.In alternative embodiment, egative film can comprise elastic film, foam, strand or these or other contain the combination of the suitable material of non-woven material or built up membrane.
Be used for suitable absorption core of the present invention and can comprise any absorbing material, this material usually compressible, suitable shape, wearer's skin is not stimulated, and can absorb and liquid hold-up (for example urine and some other body exudates).In addition, the configuration of absorbent cores and structure can change also that (for example, absorbent cores or other absorbing structure can be had a vicissitudinous caliper zones, hydrophilic gradient, super absorption gradient or than low average density with than the acquisition zone of low average basis weight; Maybe can comprise one or more layers or structure).Be described in United States Patent (USP) 4,610 as the suitable exemplary absorbent structure of absorbent cores, 678, United States Patent (USP) 4,673,402, United States Patent (USP) 4,834, and 735, United States Patent (USP) 4,888,231, United States Patent (USP) 5,137, and 537, United States Patent (USP) 5,147,345, United States Patent (USP) 5,342, and 338, United States Patent (USP) 5,260,345, United States Patent (USP) 5,387,207 and United States Patent (USP) 5,625,222 in.
Egative film can be connected on any other element of top flat, absorbent cores or disposable absorbent article by any attaching parts known in the art.For example, attaching parts can comprise evenly continuous adhesive phase, become the adhesive phase of pattern or the array of the adhesive line, helix or the point that separate.Some suitable attaching parts are disclosed in United States Patent (USP) 4,573, and 986, in United States Patent (USP) 3,911,173, United States Patent (USP) 4,785,996 and the United States Patent (USP) 4,842,666.The embodiment of suitable adhesive is by H.B.Fuller Comp, St.Paul, Minnesota) make and sell with HL-1620 and HL-1358-XZP.Alternatively, method of attachment can comprise heat bonding, pressure is bonding, ultrasonic wave is bonding, dynamic mechanically is bonding or the combination of any other suitable method of attachment or these methods of attachment known in the art.
Various sublevels can be arranged between top flat and the egative film.Described sublevel can be anyly can receive, store or fixedly material or the structure of bodily exudate.Therefore, sublevel can comprise homogenous material or the multiple material of operationally uniting mutually.In addition, sublevel can become an integral body with another element that wears disposable absorbent article, or its can be with disposable absorbent article in one or more independent components of directly or indirectly being connected of one or more elements.In addition, sublevel can comprise the structure of separating with absorbent cores, maybe can comprise at least a portion of absorbent cores or become the part of this at least a portion.
As the suitable examples material of sublevel can comprise the open foam of atmospheric air chamber, macropore is withstand voltage high loft nonwoven material, the perforate of large-size particles shape and closed-cell foam (macropore and/or micropore), high loft nonwoven material, polyolefin, polystyrene, polyurethane foam or particle, the structure that comprises the wire/fiber ring bundle of most vertical orientations, above-mentioned absorbent core structures with perforation or depression etc.(term used herein " micropore " refers to enough pass through the material of capillarity transmitting fluid.Term " macropore " refers to the Kong Taida that has so that can't realize the material of the capillary transmission of fluid, and its bore dia that generally has is greater than about 0.5mm, and more particularly, the diameter in hole is greater than about 1.0mm.) embodiment of sublevel comprises mechanical buckle ring attaching parts, its unpressed thickness is about 1.5 millimeters, with trade name XPL-7124 available from 3M Corporation (Minneapolis, Minnesota).Another embodiment comprises the fluffy non-manufactured materials of the curling height of 6 dawn resin-bonding, and it has the quantitative of every square metre 110 gram, and compressed thickness is not 7.9 millimeters, available from Glit Comp any (Wrens, Georgia).The absorption sublevel that other is suitable and non-absorption sublevel are described in United States Patent (USP) 6,680,422 and United States Patent (USP) 5,941,864 in.In addition, sublevel or its any part can comprise lotion or other known material, or carry out coated with the characteristic or other performance that increase, strengthen or change element with them.
Embodiment of the present invention also can comprise for the pocket of accepting and hold refuse, for refuse provide the space pad, be used for shielding that the restriction refuse moves at goods, accept and hold the compartment that is deposited on the refuse that wears disposable absorbent article or space etc. or their any combination.Be used for the pocket of absorbing products and the example of pad and be described in United States Patent (USP) 5,514,121, United States Patent (USP) 5,171,236, United States Patent (USP) 5,397,318, United States Patent (USP) 5,540, and 671, United States Patent (USP) 6,168,584, United States Patent (USP) 5,306,266 and United States Patent (USP) 5,997,520 in.Compartment in the absorbent article or the example in space are disclosed in United States Patent (USP) 4,968, and 312, in United States Patent (USP) 4,990,147, United States Patent (USP) 5,062,840 and the United States Patent (USP) 5,269,755.The example of suitable transverse shielding is described in United States Patent (USP) 5,554, and 142, in PCT patent WO 94/14395 and the United States Patent (USP) 5,653,703.The example that is applicable to process other structure of low viscosity fecal material pass is disclosed in United States Patent (USP) 5,941, and 864, in United States Patent (USP) 5,977,430 and the United States Patent (USP) 6,013,063.
Embodiment of the present invention can comprise acquisition/distribution layer, and described acquisition/distribution layer can be shaped as the moisture from wetting environment is assigned on the moisture responsive member of disposable absorbent article.The example of suitable acquisition/distribution layer is described in United States Patent (USP) 5,460, and 622, in U.S. Patent Application Publication 2005/0027267 and the U.S. Patent Application Publication 2005/009173.
Embodiments of the invention can comprise well known in the art except knoisphere.Suitable example except knoisphere is discussed at United States Patent (USP) 4,888, in 231.
Embodiment
Hereinafter will further specifically describe the present invention with embodiment, but the example of the present invention shown in being not limited to hereinafter.In the example shown in should be pointed out that hereinafter, adhesion strength (tension force shear strength and peel strength), mechanical strength (hot strengths on the vertical and horizontal), basic weight etc. are to measure according to method hereinafter described.
Extension test
Shearing force, peeling force and Fracture Force are all used force cell, and (a kind of suitable instrument is for using the MTSAlliance of Testworks 4.0 softwares in the constant speed elongation tensile tester with computer interface, as derive from MTS Systems Corp., Eden Prairie, MN's is the sort of) the upper measurement, be in by dynamometry in 10% to 90% scope of limiting value of described force cell.Movable (on) air-actuated jaw and fixing (descending) air-actuated jaw be equipped with the rubber face clamp, it is wider than the width of specimen.
Test is carried out in remaining on the laboratory of 23 ℃ ± 2 ℃ and 50% ± 2% relative humidity.Before test beginning, should make material balance at least two hours in this environment.Be mean value in 10 repeated measures of newton (N) with all report the tests.
Standard mushroom-shaped mechanical fastener (suspension hook) band is used for shearing and peeling off test.This hook material is made by polypropylene, and wherein suspension hook has the average height of 0.4mm, the average tip dimensions of 0.2mm * 0.3mm and the density of every square centimeter of about 220 suspension hooks.
Shearing force
Shearing force uses equipment mentioned above to measure under extension test.
Identify the horizontal and vertical of mother buckle (collar) material.Cut out specimen, described sample has the 70mm (length) of the 50mm (width) * transversely on being of a size of vertically.Use two-sided tape that collar sample is installed to steel plate (size: 100mm length * 50mm width * 1mm thickness), so that sample fastening side towards deviating from this plate, the length that laterally is parallel to plate of sample, and the edge of sample flushes with the left side, the right and the bottom margin of plate.
Identify the vertical and horizontal of this standard hook material.Cut out sample, described sample has 25mm on being of a size of vertically and 13mm transversely.Use two-sided tape that the suspension hook sample is installed in a copy paper (75gsm; Size: 25mm width * 100mm length) so that sample suspension hook side towards deviating from paper slip, the length that laterally is parallel to paper slip of sample, and the edge of sample flushes with the left side, the right and the top of paper slip.
Metallic plate is placed on (collar sample faces up) on the platform, makes its top (being the end that is not covered by collar sample of plate) deviate from operator's orientation.With the suspension hook sample place (suspension hook is downward) in the collar sample in the heart, make the suspension hook sample laterally be parallel to collar sample laterally, and make paper slip draw end point operation person.Then this sub-assembly is come 5 circulations of rolling (1 circulation is restricted to a forward stroke and a return stroke) with the roller of 5kg.
Spacing of tensile tester is set as 75mm, and the chuck that makes zero.The top of metallic plate placed in upper folder face so that it horizontally in the folder face, allows the end that draws of paper slip dangle downwards.The sample sets of aliging vertically component, and closed upper folder face.Inject in the lower folder face end that draws of paper slip and closure.Force cell makes zero.
Start tensile tester and begin Data Collection.Pull open anchor clamps until suspension hook and collar sub-assembly are threaded off fully with the speed of 300mm/min.Then calculate maximum shear stress (N) by software by capable/extension curve.
Peeling force and repetition peeling force
Peeling force uses equipment mentioned above to measure under extension test.
Identify the horizontal and vertical of mother buckle (collar) material.Cut out specimen, described sample has the 100mm (length) of the 50mm (width) * transversely on being of a size of vertically.
Identify the horizontal and vertical of this standard hook material.Cut out sample, described sample has 25mm on being of a size of vertically and 13mm transversely.Use two-sided tape that the suspension hook sample is installed in a copy paper (75gsm; Size: 25mm width * 100mm length) so that sample suspension hook side towards deviating from paper slip, the length that laterally is parallel to paper slip of sample, and the edge of sample flushes with the left side, the right and the bottom margin of paper slip.
Collar sample is placed on the platform, allows the collar facing up.With the suspension hook sample place (suspension hook is downward) in the collar sample in the heart, make the suspension hook sample laterally be parallel to collar sample laterally, and make the end that draws of paper slip deviate from the operator and point to.Then with 5 circulations of roller rolling (1 circulation is restricted to a forward stroke and a return stroke) with 5kg of this sub-assembly.Modestly drawing of paper slip held towards 180 ° of operator's inflection, make crease next-door neighbour suspension hook sample.Mark collar sample directly over the suspension hook sample is used for repeating to peel off test so that the suspension hook sample can easily be reconnected in same position.
Spacing of tensile tester is set as 75mm, and the chuck that makes zero.The top of collar material placed in upper folder face so that it horizontally in the folder face, allows the end that draws of paper slip dangle downwards.The sample sets of aliging vertically component, and closed upper folder face.Inject in the lower folder face end that draws of paper slip and closure.Force cell makes zero.
Start tensile tester and begin Data Collection.Pull open anchor clamps until suspension hook and collar sub-assembly are threaded off fully with the speed of 300mm/min.Then calculate maximum peeling force (N) by software by capable/extension curve.
In order to repeat to peel off, these two exemplars are removed from tensile tester, the suspension hook sample is re-engaged same position on collar sample, with 5 circulations of its rolling, and again as indicated abovely peel off like that.Can peel off for the third time in a similar manner.Record respectively the each maximum peeling force in peeling off for three times.
Mechanical strength
Fracture Force uses equipment mentioned above to measure under extension test.
Identify the horizontal and vertical of mother buckle (collar) material.Cut out specimen, described sample has the 200mm of 25mm on being of a size of vertically * transversely.
Spacing on the tensile tester is set as 100mm.Chuck and force cell make zero.Sample is injected in the upper folder face, it is aligned in the upper lower clamp vertically, and closed upper folder face.Inject in the lower folder face sample and closure.It is any lax to eliminate that sample should stand enough tension force, but the power that records at force cell is less than 0.05N.
Anchor clamps are pulled open until sample burst with the speed of 100mm/min.Calculate maximum Fracture Force (N) by software by capable/extension curve.
Repeat above-mentioned operation with the sample that cuts out, described sample is of a size of the 200mm on transversely the 25mm * vertically.Record respectively horizontal and vertical Fracture Force.
(3) basic weight
The basic weight of non-woven material adopts gravimetry to measure.Material piece is stacked up, then uses steel rule die and hydraulic press that they are cut into 100mm * 100mm.Then this stack of weighing, and with g/m 2For unit calculates basic weight.
(4) fold number
The fold number is measured according to operation hereinafter described.Should be pointed out that and except the operation shown in hereinafter, measure and also can finish according to the specification of JIS L1015.
At first, form the lines with 25mm spatial separation at a glossy paper with smooth surface.Undertaken by knurling rolls before hot compression processes, the two ends of each fiber are being removed so that the fold free of losses from supatex fabric modestly, and with lax on 25%.5% the spatial separation these two ends are being applied on the aforesaid page.
Aforementioned each test block is applied on the chuck of crimp tester, removes page, and during initial load (0.18mN * shown tex), read between the chuck distance (space length) (mm).
At this moment count the fold number, thereby obtained the fold number of every 25mm distance, and used the mean value of 20 measured values.Count the number of total peak and paddy and it is just obtained the fold number divided by 2.
(5) thickness
The thickness of non-woven material uses constant voltage thickness gauge (Ozaki Manufacturing Co., Japan) to measure, and described thickness gauge is furnished with can apply 3.6g/cm 2The slide calliper rule head of the 16mm diameter of confining force.After having applied power, with 30 seconds ± 5 seconds interval record reading.Sample is cut into the specimen of five 100mm * 100mm.Three diverse location place detect thickness on each sample, and take mm as unit with the mean value of report the test as 15 measured values.
Application example 1
(according to the specification of ASTMD1238, measure under the load of 230 ℃ temperature and 2.16kg and carry out having 162 ℃ fusing point and MFR=60g/10min by spun-bond process.Except as otherwise noted, identical requirement is applicable to hereinafter.) polypropylene homopolymer and have 142 ℃ fusing point and the propylene-ethylene random copolymer of MFR=60g/10min carries out compound thermal melting spinning, so that produce fleece, described fleece comprises parallel composite fiber (fiber size is 2.5 daniers), and its weight rate is 20/80.At this moment, condition of molding is regulated, so that the final basic weight of supatex fabric is 45g/m 2In the case, the fold number in the fiber is 25 fold/25mm.
(to adjusting and the evaluation as the supatex fabric of the female component of fastener)
The fleece of aforementioned production is passed between knurling rolls and plain-barreled roll, the surface of described knurling rolls by on the texturing pattern shown in Figure 1, under heating state, compress to produce the 45g/m that has as the female component of fastener 2The supatex fabric of basic weight.In the case, the temperature of knurling rolls and the temperature of plain-barreled roll are 125 ℃, and linear pressure is 30N/mm.
Pattern shown in Figure 1B has following size: W 1=11.5mm, W 2=9.3mm (W 1/ W 2=1.2), W 3=3.2mm, W 4=1.0mm, and the embossing area ratio is 24%.In addition, the part of extending in the vertical of unit pattern is included in the triangle that adjacent three contact points by the first shadow region in the aforementioned unit pattern and the second shadow region form.
Measure and estimated adhesion strength, mechanical strength and the thickness of the supatex fabric of aforementioned female component as fastener.Acquired results is shown in the following table 1.
Comparative example 1
Fusing point with 142 ℃ and the propylene-ethylene random copolymer of MFR=60g/10min have only been used, and carried out the heat fusing spinning with spun-bond process, thereby as in the situation of aforementioned applications example 1, having produced the supatex fabric as the female component of fastener.For the supatex fabric of the above-mentioned female component that is used as fastener of producing, measure and estimated adhesion strength, mechanical strength and thickness.Acquired results is shown in the following table 1.
Comparative example 2
Used its surface to go up the knurling rolls that texturing have pattern shown in Figure 11, and as in the situation of application example 1, having produced the supatex fabric as the female component of fastener.As shown in figure 11, embossed pattern is the argyle design that is arranged on the vertical and horizontal.Distance W between the node on embossed regions 101 has vertically 5Distance W between=11.1mm, the node transversely 6=11.1mm, line width W 7=1mm and 24% embossing area ratio.
Fastening intensity, mechanical strength and the thickness of the supatex fabric of the aforementioned female component as fastener of measuring and estimated above-mentioned production.Acquired results is shown in the following table 1.
Comparative example 3
Used its surface to go up the knurling rolls that texturing have pattern shown in Figure 12, and as in the situation of application example 1, having produced the supatex fabric as the female component of fastener.As shown in figure 12, this embossed pattern is the argyle design that is arranged on the vertical and horizontal, is similar to the argyle design of Figure 11.Yet used argyle design comprises the line that is made of the square dot of arranging with preset space length among Figure 12.Distance W between the node on embossed regions 101 has vertically 8Distance W between=8.5mm, the node transversely 9Some width W on=8.0mm, the line direction 10Some width on=0.685mm, the line direction width distance=1.46mm that puts a spot, and the embossing area ratio is 10%.
Adhesion strength, mechanical strength and the thickness of the supatex fabric of the aforementioned female component as fastener of measuring and estimated above-mentioned production.Acquired results is shown in the following table 1.
Comparative example 4
Used its surface to go up the knurling rolls that texturing have pattern shown in Figure 13, and as in the situation of application example 1, having produced the supatex fabric as the female component of fastener.As shown in figure 13, this embossed pattern comprises and is parallel to horizontal a plurality of unit patterns that described pattern has softer zigzag and arranges in the vertical.Distance (pitch of unit pattern) W between the summit on embossed regions 101 has vertically 12Distance W between=7mm, the summit transversely 13=9mm, line width W 14=1mm and 16% embossing area ratio.In addition, contiguous longitudinally unit pattern is not included in the triangle that adjacent three contact points by the first shadow region in the aforementioned unit pattern and the second shadow region form.
Adhesion strength, mechanical strength and the thickness of the supatex fabric of the aforementioned female component as fastener of in addition, having measured and estimated above-mentioned production.Acquired results is shown in the lower Table I.
Table I
The All Files of quoting in detailed Description Of The Invention is all introduced for your guidance in relevant portion.Should not be interpreted as admitting that for quoting of any file it is relevant prior art of the present invention.When any implication of term in any implication of term among the present invention or definition and the file of introducing for your guidance or when defining contradiction, should obey implication or the definition of giving in the present invention this term.
Although illustrated and described specific embodiments of the present invention, it will be apparent to one skilled in the art that and in the situation that does not deviate from essence of the present invention and scope, can make a plurality of other changes and modification.Therefore, claims all such changes and modification of being intended to be included in the scope of the present invention.
Size disclosed herein and value are not intended to be understood to strictly be limited to described numerical values recited.On the contrary, except as otherwise noted, each such size refer to the numerical value of quoting and the scope that is equal on the function of that numerical value.For example, the size that is disclosed as " 40mm " is intended to expression " about 40mm ".

Claims (21)

1. a fastening system (10), described fastening system comprises:
The conjugative component (12) that comprises a plurality of joint elements (14);
Admit assembly (100), wherein said conjugative component can engage the admittance assembly, it is characterized in that described admittance assembly comprises:
Supatex fabric, described supatex fabric comprises:
Composite fibre (1500), described composite fibre has the first acrylic polymers (1502) and the second acrylic polymers (1510), wherein said the first and second acrylic polymers extend in the vertical continuously, and described the second acrylic polymers links to each other with described the first acrylic polymers, so that described composite fibre forms fold therein;
Embossed regions, described embossed regions has with preset space length W 3A plurality of zigzag unit patterns of longitudinal arrangement, described zigzag unit pattern is basically parallel to laterally extending continuously of knurling rolls, wherein said zigzag unit pattern respectively comprises continuous crenellation pattern, wherein a plurality of the first diagonal and a plurality of the second diagonal alternative arrangement and contiguous described cornerwise end link together, described the first diagonal with arrange with respect to described the first horizontal angle and with respect to described longitudinally identical approximately the first angle to lopsidedness, described the second diagonal is to arrange with respect to described the second horizontal angle and to tilt to opposite side with respect to described longitudinally identical approximately the second angle, the first diagonal in the wherein said zigzag unit pattern and the second diagonal form the triangle that comprises cornerwise three adjacent contact points, contact point is the outermost point of the confluce between the first center line and the second center line, the first center line is arranged in the first shadow region, and the second center line is arranged in the second shadow region, described triangle comprise the zigzag unit pattern in vertical upwardly extending part adjacent thereto, the summit is the outermost point of the first shadow region or the second shadow region, width W 1For being roughly parallel to longitudinally maximum linear distance, width W between the summit of shadow region 2Be the maximum linear distance between the contact point of the contact point of the first shadow region and the second shadow region and the first shadow region and another the second shadow region, distance W 2Be roughly parallel to laterally; With
Non-embossed regions,
Wherein said composite fibre is bonded together in described embossed regions, and wherein said unit pattern has the W in 0.5 to 2.0 scope 1/ W 2Ratio.
2. fastening system as claimed in claim 1, wherein said preset space length W 3Between between the 2mm to 5mm, and W 1Between between the 5mm to 20mm.
3. fastening system as claimed in claim 1, at least one in wherein said the first diagonal extends beyond contact point.
4. fastening system as claimed in claim 1, at least one in wherein said the second diagonal extends beyond contact point.
5. fastening system as claimed in claim 1, wherein said embossed regions also comprise and are arranged on two dot patterns between the adjacent cells pattern, and described composite fibre wherein is bonded together by carrying out thermo-compression bonding with knurling rolls.
6. fastening system as claimed in claim 1, wherein said the first and second acrylic polymers have the melt flow rate of measuring according to ASTM D 1238 in 0.8 to 1.2 scope at MFR, 230 ℃, the ratio under the 2.16kg load, i.e. the second acrylic polymers/first acrylic polymers.
7. fastening system as claimed in claim 1, wherein said the first and second acrylic polymers respectively are Noblen or propylene-ethylene random copolymer, the melt flow rate in 20g/10min to 200g/10min scope that described copolymer has the ethene structural content in 0mol% to 10mol% scope and measures according to ASTM D 1238, at MFR, 230 ℃, under the 2.16kg load.
8. fastening system as claimed in claim 1, wherein said supatex fabric comprises layered product, the wherein said supatex fabric of fold composite fibre that comprises is set to the superiors of described layered product, and at least one back side that is pressed in layer by layer described supatex fabric wherein.
9. fastening system as claimed in claim 7, wherein said supatex fabric comprises layered product, wherein said supatex fabric is connected on the second supatex fabric that comprises acrylic polymer fiber with face-to-face orientation.
10. a disposable product (600,700,702), described disposable product comprises: towards outer surface, towards wearer's surface and be arranged on described goods towards outer surface or towards wearer's lip-deep fastening system, described fastening system comprises:
The conjugative component (12) that comprises a plurality of joint elements (14);
Admit assembly (100), wherein said conjugative component can engage the admittance assembly, and described admittance assembly comprises:
Supatex fabric, described supatex fabric comprises:
Composite fibre (1500), described composite fibre has the first acrylic polymers (1502) and the second acrylic polymers (1510), wherein said the first and second acrylic polymers extend in the vertical continuously, and described the second acrylic polymers links to each other with described the first acrylic polymers, so that described composite fibre forms fold therein;
Embossed regions, described embossed regions has with preset space length W 3A plurality of zigzag unit patterns of longitudinal arrangement, described zigzag unit pattern is basically parallel to laterally extending continuously of knurling rolls, wherein said zigzag unit pattern respectively comprises continuous crenellation pattern, wherein a plurality of the first diagonal and a plurality of the second diagonal alternative arrangement and contiguous described cornerwise end link together, described the first diagonal with arrange with respect to described the first horizontal angle and with respect to described longitudinally identical approximately the first angle to lopsidedness, described the second diagonal is to arrange with respect to described the second horizontal angle and to tilt to opposite side with respect to described longitudinally identical approximately the second angle, the first diagonal in the wherein said zigzag unit pattern and the second diagonal form the triangle that comprises cornerwise three adjacent contact points, contact point is the outermost point of the confluce between the first center line and the second center line, the first center line is arranged in the first shadow region, and the second center line is arranged in the second shadow region, described triangle comprise the zigzag unit pattern in vertical upwardly extending part adjacent thereto, the summit is the outermost point of the first shadow region or the second shadow region, width W 1For being roughly parallel to longitudinally maximum linear distance, width W between the summit of shadow region 2Be the maximum linear distance between the contact point of the contact point of the first shadow region and the second shadow region and the first shadow region and another the second shadow region, distance W 2Be roughly parallel to laterally; With
Non-embossed regions,
Wherein said composite fibre is bonded together in described embossed regions, and wherein said unit pattern has the W in 0.5 to 2.0 scope 1/ W 2Ratio.
11. disposable product as claimed in claim 10, wherein said goods are the consumer goods.
12. disposable product as claimed in claim 10, wherein said goods are absorbent article or body wrap.
13. disposable product as claimed in claim 10, wherein said goods are selected from lower group: diaper, trousers, adult incontinence product, feminine hygiene article and bib.
14. such as each described disposable product among the claim 11-13, wherein said goods are diaper, and wherein said admittance assembly be connected to diaper on outer surface.
15. disposable product as claimed in claim 10, wherein said preset space length W 3Between between the 2mm to 5mm, and W 1Between between the 5mm to 20mm.
16. disposable product as claimed in claim 15, at least one in wherein said the first diagonal extends beyond contact point.
17. disposable product as claimed in claim 15, at least one in wherein said the second diagonal extends beyond contact point.
Be arranged on two dot patterns between the adjacent cells pattern 18. disposable product as claimed in claim 15, wherein said embossed regions also comprise, and described composite fibre wherein is bonded together by carrying out thermo-compression bonding with knurling rolls.
19. disposable product as claimed in claim 14, wherein said diaper comprise the first lumbar region (636), the second lumbar region (638), are arranged on the crotch district (610) between described the first and second lumbar regions; The first waist limit (650) and the second waist limit (651); And first longitudinal edge (675A) and the second longitudinal edge (675B); Wherein said diaper also comprises:
Top flat (622);
Be connected to the egative film (624) at least a portion of described top flat; With
Be arranged on the absorbent cores (646) between described top flat and the described egative film; With
A pair of lateral plate (628), described lateral plate stretches out from described the first and second longitudinal edges in the first lumbar region of described diaper, and wherein said joint element is connected on the described lateral plate, and wherein said admittance assembly is connected in described the second lumbar region.
20. disposable product as claimed in claim 14, wherein said diaper comprise the first lumbar region (636), the second lumbar region (638), are arranged on the crotch district (610) between described the first and second lumbar regions; The first waist limit (650) and the second waist limit (651); And first longitudinal edge (675A) and the second longitudinal edge (675B); Wherein said diaper also comprises:
Top flat (622);
Be connected to the egative film (624) at least a portion of described top flat; With
Be arranged on the absorbent cores (646) between described top flat and the described egative film; With
The first lateral plate, described lateral plate stretches out from described the first longitudinal edge in the first lumbar region of described diaper, and wherein the first conjugative component and first admits assembly to be connected on described the first lateral plate; With
The second lateral plate, described lateral plate stretches out from described the second longitudinal edge in the first lumbar region of described diaper, and wherein the second conjugative component and second admits assembly to be connected on described the second lateral plate, and
Wherein said the first conjugative component can engage described second and admit assembly or described the second conjugative component can engage described the first admittance assembly.
21. disposable product as claimed in claim 20, described disposable product also are included in the admittance assembly on the egative film that is connected to described diaper in described the second lumbar region.
CN2007800067067A 2006-02-24 2007-02-23 Nonwoven fabric for a female component of a fastening system Expired - Fee Related CN101389238B (en)

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