JP2006265782A - Engaging filament nonwoven fabric - Google Patents

Engaging filament nonwoven fabric Download PDF

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JP2006265782A
JP2006265782A JP2005086401A JP2005086401A JP2006265782A JP 2006265782 A JP2006265782 A JP 2006265782A JP 2005086401 A JP2005086401 A JP 2005086401A JP 2005086401 A JP2005086401 A JP 2005086401A JP 2006265782 A JP2006265782 A JP 2006265782A
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nonwoven fabric
fiber
wavy
long
hook
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Masahiro Yaho
正広 矢放
Masaru Ogawa
小河  勝
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Asahi Kasei Corp
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Asahi Kasei Fibers Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an engaging filament nonwoven fabric on whose surface the fibers are not fuzzed, when released from a hook-like engaging member, whose fibers are not blocked in the hooks and not continuously peeled off, and which has loops not deteriorating their engaging forces, even when repeatedly engaged with the hook-like engaging member. <P>SOLUTION: This engaging filament nonwoven fabric whose front and back sides are integrated with discontinuous partial hot-pressed portions scattered on the surface is characterized by disposing the substantially continuous waved hot-pressed portions in parallel so as to cross the preferential fiber arrangement direction of the surface layer at a constant distance and divide the direction of the hot-pressed lines, thereby dividing the fiber-fixed ranges of non-hot pressed portions and forming loops whose both ends are fixed to the non-hot pressed portions. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、係止用長繊維不織布に関し、特に面ファスナー用として用いられる、フック状係止部材に対して繰り返し結合可能なループを有し、かつ毛羽たちの少ない係止用長繊維不織布に関するものである。   TECHNICAL FIELD The present invention relates to a long-fiber nonwoven fabric for locking, and more particularly to a long-fiber nonwoven fabric for locking that has a loop that can be repeatedly coupled to a hook-shaped locking member and is used for a hook-and-loop fastener and has few fluffs. It is.

従来の面ファスナーにおいては、天然繊維あるいは合成繊維からなる糸でループを形成した織編物とフック状係止部材とを、それぞれ結合しようとする二つの面にあらかじめ接着または縫製により固定させておき、フックをループに引掛けることで着脱可能に結合する方法が知られている。例えば、車両や飛行機等における座席のシートカバーの固定用や、使い捨てオムツの止着用として、トリコット生地などのループが形成された織編物とフック状係止部材を結合する場合があげられる。   In the conventional hook-and-loop fastener, the woven and knitted fabric formed with a loop made of natural fibers or synthetic fibers and the hook-shaped locking member are fixed in advance to the two surfaces to be joined by bonding or sewing in advance, There is known a method of detachably coupling a hook by hooking it on a loop. For example, there are cases where a woven or knitted fabric in which a loop such as a tricot fabric is formed and a hook-shaped locking member are combined for fixing a seat cover of a seat in a vehicle, an airplane, or the like, or fastening a disposable diaper.

しかし、これらの用途に用いられるトリコット生地などのループにおいては、カットした時、ほつれ等が発生するため、製造工程上でトラブルを生じることがあったりする。また、その防止策として、ほつれ止め加工、引きつれ対応のために裏材を貼り合わせるなどする方法があるが、これらの方法は、コスト高となる。   However, in a loop such as a tricot fabric used for these applications, fraying or the like occurs when cut, which may cause trouble in the manufacturing process. Moreover, there are methods for preventing the fraying, and a method of attaching a backing material to cope with the dragging. However, these methods are expensive.

特許文献1のように、捲縮長繊維の不織布を用いれば、上記のような、ほつれ、コスト面の問題については解消される。しかし、このような一般的な不織布では貼り直し等で繰り返し結合を行うと、不織布の繊維がフックにより剥ぎ取られ、また、不織布の表面上を毛羽立たせる。毛羽立った繊維は他のループ糸を隠すように表面を覆ってしまい、また剥ぎ取られた繊維はフックに詰まった状態となる。このため、繰り返し結合した時、毛羽立った繊維とフックに詰まった状態の繊維が結合を阻害し、その結合強力を低下させる問題があった。   If a non-woven fabric of crimped long fibers is used as in Patent Document 1, the above-mentioned fraying and cost problems are solved. However, when such a general nonwoven fabric is repeatedly bonded by reapplying or the like, the fibers of the nonwoven fabric are peeled off by the hooks, and the surface of the nonwoven fabric is fluffed. The fuzzy fibers cover the surface to hide other loop yarns, and the stripped fibers are stuck in the hooks. For this reason, when it couple | bonds repeatedly, there existed a problem which the fiber with the state with which the fuzzy fiber and the hook were jammed inhibits a coupling | bonding, and that the joint strength is reduced.

特許文献2には、不織布に平行線エンボスを施した提案があるが、熱圧着部の縦横のバランスがよくなく、そのため不織布の寸法安定性が悪く、使用時に変形し易い等の問題がある。
特許文献3のように、熱圧着部がマトリックス状の不織布は、寸法安定性は良いが、連続した熱圧着部により、不織布の風合いは硬くなる等の問題があった。
Patent Document 2 has a proposal of embossing parallel lines on a nonwoven fabric, but there is a problem that the balance between the vertical and horizontal directions of the thermocompression bonding portion is not good, so the dimensional stability of the nonwoven fabric is poor, and it is easily deformed during use.
As in Patent Document 3, a nonwoven fabric having a matrix-like thermocompression bonding portion has good dimensional stability, but has a problem that the texture of the nonwoven fabric becomes hard due to the continuous thermocompression bonding portion.

これらの改良として、特許文献4には、表面層の繊維優位配列方向を横切るように、連続した平行線状圧着部を有する係止材用不織布が開示されている。しかしながら、係止された繊維を固定する点では優れるものの、一定方向の配列と言っても、不織布繊維の配列は必ずしも一定ではなく、方向性にバラツキを有し、程度によって係止範囲で毛羽立ち、また平行線間隔より長い繊維長の毛羽立ちなどが生じる傾向があり、充分とは言い切れない。
特開平2−193607号公報 特開平11−335960号公報 特開平11−75912号公報 特開2003−9912号公報
As these improvements, Patent Document 4 discloses a non-woven fabric for a locking material having continuous parallel linear pressure-bonding portions so as to cross the fiber dominant arrangement direction of the surface layer. However, although excellent in terms of fixing the locked fiber, even if it is said to be an arrangement in a certain direction, the arrangement of the non-woven fibers is not necessarily constant, has a variation in directionality, and fuzzes in the engagement range depending on the degree, Further, there is a tendency that fluff having a fiber length longer than the interval between the parallel lines is generated, which is not sufficient.
JP-A-2-193607 JP 11-335960 A Japanese Patent Laid-Open No. 11-75912 JP 2003-9912 A

本発明の課題は、上記欠点を解消し、フック状係止部材に対して、繰り返し結合しても、結合強力が容易に低下しないループを有すると共に、使用時の毛羽立ち範囲が小さく、かつ毛羽長が短い係止用長繊維不織布を提供することにある。   An object of the present invention is to solve the above-mentioned drawbacks and to have a loop that does not easily reduce the bonding strength even when repeatedly coupled to a hook-shaped locking member, has a small fluffing range during use, and a fluff length Is to provide a short-length non-woven fabric for locking.

上記課題を解決するため、本発明者は、不織布材料における面ファスナーの使用され方について詳細検討し、面ファスナーの結合強力の方向性を調査したところ、その結合強力は全方位というより、むしろ一方向に必要であり、また実質的に連続した平行線状の圧着部が、少なくとも不織布表面層の繊維配列優位方向を横切ることが好ましいことが分った。しかしながら、係止材の向き、程度によって係止範囲で毛羽立ちが発生し、また圧着固定した平行線の間隔より長い毛羽立ちが起こるなどの問題があり、これらの点をさらに検討した結果、繊維の優位配列方向は、その優位方向に対し少なくとも±30゜程度の方向性のバラツキ範囲を有しており、実用上、繊維を固定する点では繊維配列効果で優れるものの、幾分かは、平行線方向に配列した繊維が固定点から切れて、毛羽たちしていることが分った。   In order to solve the above-mentioned problems, the present inventor has examined in detail how the surface fastener is used in the nonwoven material, and investigated the direction of the bonding strength of the surface fastener. It has been found that it is preferable that the parallel linear crimping portion that is necessary in the direction and crosses over at least the fiber arrangement dominant direction of the nonwoven fabric surface layer. However, there are problems such as fluffing in the locking range depending on the direction and degree of the locking material, and fluffing longer than the interval between the parallel lines fixed by crimping. The arrangement direction has a variation range of directionality of at least about ± 30 ° with respect to the dominant direction, and although it is practically excellent in the fiber arrangement effect in terms of fixing the fibers, some of the arrangement directions are in the direction of the parallel lines. It was found that the fibers arranged in were cut off from the fixed point and fluffed.

本発明者らは、さらに、フック形状の見直しも行った。最近では、フックの形状について改良が進んでおり、例えば、浅く小さいフックで、かつ高密度配置のフックになり、フック表面でも凹凸が殆ど感じないほど平滑で密集度の高い形状に改良されている。例えば、フックの高さが0.2mm程度で、配置密度が約250個/cmと多くなっているものもあり、従来の深く、少なく、しっかり係止するという係止方法から、浅く、数多く係止するという係止方法に変化しているものが多くなっている。そのため、最近のフックに適した係止材としては、不織布繊維のフックへの係止確率をより高めたものが必要であることが分った。 The present inventors also reviewed the hook shape. Recently, the shape of the hook has been improved. For example, the hook has a shallow and small hook and has a high density arrangement, and the surface of the hook is smooth and dense so that there is almost no unevenness. . For example, some hooks have a height of about 0.2 mm and an arrangement density of about 250 pieces / cm 2 is increased. Many have changed to the locking method of locking. For this reason, it has been found that as a locking material suitable for recent hooks, a material having a higher probability of locking non-woven fibers to the hook is required.

本発明者らは、これらの点を考慮し、検討を進めた結果、不織布表面層の繊維優位配列方向を一定間隔で横切ると共に、圧着線の線方向もある程度角度をつけて区切ることのできるように、実質的に連続した波線状の圧着部を平行に設け、好ましくは、波線状の圧着部において、平行に設けた相隣る波線の間隔が波高より小さく配置して、繊維を固定することにより、非圧着部の繊維の固定範囲を区切ることが、繊維の切れ、毛羽立ちに有効であることを見出し、本発明に到達した。   As a result of studying these points in consideration of the above points, the present inventors have crossed the fiber-dominated arrangement direction of the nonwoven fabric surface layer at a constant interval, and the line direction of the crimping line can be divided with a certain angle. In addition, a substantially continuous wavy crimping part is provided in parallel, and preferably, in the wavy crimping part, the distance between adjacent wavy lines provided in parallel is smaller than the wave height to fix the fibers. Thus, the inventors have found that delimiting the fixed range of the fibers in the non-crimped portion is effective for fiber breakage and fluffing, and reached the present invention.

すなわち、本願で特許請求される発明は以下のとおりである。
(1)不織布表面層の繊維配列に優位方向を有する熱可塑性長繊維ウェブであって、該表面層の繊維配列の優位方向を横切るように、実質的に連続した波線状の圧着部を平行に設けてなることを特徴とする係止用長繊維不織布。
(2)前記平行に設けてなる相隣る波線の間隔が、波高より小さいことを特徴とする(1)に記載の係止用長繊維不織布。
That is, the invention claimed in the present application is as follows.
(1) A thermoplastic long-fiber web having a dominant direction in the fiber arrangement of the nonwoven fabric surface layer, and the substantially continuous wavy line crimping portions parallel to each other so as to cross the dominant direction of the fiber arrangement of the surface layer A long-fiber nonwoven fabric for locking, which is provided.
(2) The long-fiber non-woven fabric for locking according to (1), wherein an interval between adjacent wavy lines provided in parallel is smaller than a wave height.

(3)不織布強力の縦横比が2.0〜8.0であり、かつ縦方向への繊維配列が優位であることを特徴とする(1)または(2)に記載の係止用長繊維不織布。
(4)波線状圧着部のピッチと波高の比が1.0〜4.0の範囲であることを特徴とする(1)〜(3)のいずれかに記載の係止用長繊維不織布。
(3) The long fibers for locking according to (1) or (2), wherein the aspect ratio of the nonwoven fabric strength is 2.0 to 8.0, and the fiber arrangement in the longitudinal direction is dominant Non-woven fabric.
(4) The locking long fiber nonwoven fabric according to any one of (1) to (3), wherein the ratio of the pitch and wave height of the wavy crimp portion is in the range of 1.0 to 4.0.

(5)波線状圧着部間の非圧着部の巾が2〜5mmであることを特徴とする(1)〜(4)のいずれかに記載の係止用長繊維不織布。
(6)波線状の圧着部の巾が0.3〜1.5mmであることを特徴とする(1)〜(5)のいずれかに記載の係止用長繊維不織布。
(5) The width of the non-crimped part between wavy crimping parts is 2-5 mm, The long fiber nonwoven fabric for latching in any one of (1)-(4) characterized by the above-mentioned.
(6) The locking long fiber nonwoven fabric according to any one of (1) to (5), wherein the width of the wavy crimping portion is 0.3 to 1.5 mm.

(7)波線状圧着部とは異なるパターンで、不織布の全面に亘って非連続の部分熱圧着部を散在させて表裏一体化した(1)〜(6)のいずれかに記載の係止用長繊維不織布。
(8)不織布を構成する繊維が捲縮を有する繊維であることを特徴とする(1)〜(7)のいずれかに記載の係止用長繊維不織布。
(7) For locking according to any one of (1) to (6), in which the discontinuous partial thermocompression bonding parts are scattered across the entire surface of the nonwoven fabric and integrated with the front and back surfaces in a pattern different from the wavy crimping part. Long fiber nonwoven fabric.
(8) The long fiber nonwoven fabric for locking according to any one of (1) to (7), wherein the fibers constituting the nonwoven fabric are crimped fibers.

本発明において、波線状の圧着部の形状は、一線ごとにピッチ、波高が異なるものが組み合わされていても良いが、基本的には同じ波形状の繰り返されたものが好ましく、図1に示すような波の頂点が尖ったV形状のもの(1)、丸みを持つU形状のもの(2)、平面的な台形状もの(3)などの形状が有効である。   In the present invention, the shape of the wavy crimp portion may be a combination of different pitches and wave heights for each line, but basically the same wave shape is preferably repeated, as shown in FIG. Shapes such as a V shape with a sharp wave apex (1), a round U shape (2), and a planar trapezoidal shape (3) are effective.

さらに非圧着部の繊維の固定区画に関係する波線状のピッチ(p)と波高(h)の比(p/h)は、1.0〜4.0の範囲が好ましく、1.1〜3.5の範囲がより好ましい。上記比が4.0を越えると単なる平行線と類似して効果が弱く、また1.0未満では波線が密になり過ぎ、係止効果が弱くなると共にソフト性が低下する。なお、上記波線の水平となす角度(a)は30〜60°が好ましい。   Furthermore, the ratio (p / h) of the wavy pitch (p) to the wave height (h) related to the fixed section of the fiber in the non-crimped portion is preferably in the range of 1.0 to 4.0, and 1.1 to 3. A range of .5 is more preferred. If the ratio exceeds 4.0, the effect is weak, similar to a mere parallel line, and if it is less than 1.0, the wavy line becomes too dense, the locking effect becomes weak and the softness is lowered. The angle (a) between the wavy line and the horizontal line is preferably 30 to 60 °.

本発明において、繊維配列優位方向とは、不織布表面上の繊維配列が多い方向のことであり、その繊維配列方向を示す指標としては、不織布の強力縦横比にほぼ現れる。この縦横比は2.0〜8.0の範囲が好ましく、2.5〜6.0の範囲がより好ましい。強力の縦横比が2.0未満であると、ループを形成する繊維の方向性が乱れて配列されるため、結合強力に有効なフックへの引掛かりが少なくなるとともに、ループ内の各繊維の固定長が異なるため、フックを剥離する際に短い単糸から切れやすく、フック状係止部材との結合強力が低下する。強力の縦横比が8.0を超えると、不織布自体の横強力が低くなりすぎ、フック状係止部材との剥離時に不織布が引き裂かれ、破壊されることがある。   In the present invention, the fiber arrangement dominant direction is a direction in which there are many fiber arrangements on the surface of the nonwoven fabric, and the index indicating the fiber arrangement direction appears almost in the strong aspect ratio of the nonwoven fabric. This aspect ratio is preferably in the range of 2.0 to 8.0, and more preferably in the range of 2.5 to 6.0. If the aspect ratio of the strength is less than 2.0, the directionality of the fibers forming the loop is disordered and arranged, so that the hook to the hook effective in binding strength is reduced, and each fiber in the loop Since the fixing lengths are different, when the hook is peeled off, it is easy to break from the short single yarn, and the bonding strength with the hook-shaped locking member is reduced. When the aspect ratio of the strength exceeds 8.0, the lateral strength of the nonwoven fabric itself becomes too low, and the nonwoven fabric may be torn and broken when peeled from the hook-shaped locking member.

係止用不織布の実用に当たって、テープ状にスリットした際のカット面の開放、ほつれの発生などが問題になる場合や、不織布の強力及び寸法安定性保持のために、係止用のループ形成に有効な波線状熱圧着部とは別に、ループ形成を阻害せず、かつ不織布の寸法安定性を保持するための部分熱圧着部を組合わせることが好ましい。ループ形成を阻害せず、かつ寸法安定性を保持するための部分熱圧着部とは、波線状圧着部の周辺に非連続に散在する丸、角等の点状の、前記波線状圧着部とは異なるパターンの部分熱圧着部のことであり、波線状熱圧着部と部分的に重なるものがあってもよい。この部分熱圧着部の面積率は、3〜50%が好ましく、より好ましくは5〜30%である。   For practical use of non-woven fabric for locking, when the tape is slit into a cut surface, the occurrence of fraying becomes a problem, or to maintain the strength and dimensional stability of the non-woven fabric, forming a loop for locking Apart from an effective wavy thermocompression bonding part, it is preferable to combine a partial thermocompression bonding part for preventing the loop formation and maintaining the dimensional stability of the nonwoven fabric. The partial thermocompression bonding part for preventing the loop formation and maintaining the dimensional stability is a point-like shape such as a circle or a corner scattered in the periphery of the wavy crimping part. Is a partial thermocompression bonding part of a different pattern, and there may be a part which overlaps with a wavy thermocompression bonding part. The area ratio of this partial thermocompression bonding part is preferably 3 to 50%, more preferably 5 to 30%.

本発明において、波線の間隔に相当する非圧着部の巾は、波線状熱圧着部のピッチおよび波高を考慮して設定されるが、2〜5mmであることが好ましい。なお、ここで言う波線の間隔(図1の非圧着部の巾(c))は繊維の配向方向の間隔で示すものである。また、実質的に連続した波線状の圧着部の巾は、0.3〜1.5mmであることが、繊維固定の点で有用である。実質的に連続した波線状とは、断線状、または破線状でもかまわないが、全体として連続状の波線であることが好ましく、完全に連続した波線がより好ましい。   In the present invention, the width of the non-compression bonding portion corresponding to the interval between the wavy lines is set in consideration of the pitch and wave height of the wavy thermocompression bonding portion, but is preferably 2 to 5 mm. In addition, the space | interval of the wavy line said here (width | variety (c) of the non-crimp part of FIG. 1) is shown by the space | interval of the orientation direction of a fiber. Moreover, it is useful from the point of fiber fixation that the width | variety of the substantially continuous wavy line-shaped crimping | compression-bonding part is 0.3-1.5 mm. The substantially continuous wavy line may be a broken line or a broken line, but is preferably a continuous wavy line as a whole, and more preferably a completely continuous wavy line.

本発明において、使用する繊維としては、圧着部の形成、強度等の点で熱可塑性繊維、とくに結晶性熱可塑性繊維が好ましく、例えば、軽量で比較的低融点で圧着しやすいポリプロピレン繊維等のポリオレフィン系繊維、単糸強度及び寸法安定性の良いポリエチレンテレフタレート繊維等のポリエステル系繊維、単糸強度及び布の柔軟性の良いナイロン6、ナイロン66等のポリアミド系繊維を、単独あるいは混合したものを挙げることができる。また、これらの繊維は複合繊維として用いてもよいが、コスト面やリサイクル可能な点から、単一成分で構成されている繊維がより好ましい。   In the present invention, the fiber to be used is preferably a thermoplastic fiber, particularly a crystalline thermoplastic fiber in terms of formation of a pressure-bonding part, strength, etc., for example, a polyolefin such as a polypropylene fiber that is lightweight and has a relatively low melting point and is easily crimped. Polyester fibers such as polyethylene terephthalate fibers having good single fiber strength and dimensional stability, and polyamide fibers such as nylon 6 and nylon 66 having good single yarn strength and fabric flexibility are used alone or in combination. be able to. Moreover, although these fibers may be used as composite fibers, fibers composed of a single component are more preferable from the viewpoint of cost and recyclability.

また、本発明の不織布は、フック状係止部材との剥離時に、単糸に張力がかかる点や、糸抜けが生じにくいなどでの強力面で有利であることから、前記繊維からなる長繊維ウェブから構成される。   In addition, the nonwoven fabric of the present invention is advantageous in terms of strength in terms of tension applied to a single yarn at the time of peeling from the hook-shaped locking member, and the fact that the thread does not easily come off. Consists of the web.

本発明において、不織布を構成する単繊維の繊度は、1.0〜11.0デシテックスが柔軟性、係止効果の点で好ましく、より好ましくは2.0〜9.0デシテックスである。単繊維繊度が1.0デシテックス未満であると、肌触りは柔軟であるが、単糸が切れやすく、フック状係止部材との結合強力が低下する。また、単繊維繊度が11.0デシテックスを超えると、単糸が切れにくくなるが、得られる不織布の風合いが硬くなり、係止材としての柔軟性を損なうことになる。   In the present invention, the fineness of the single fiber constituting the nonwoven fabric is preferably 1.0 to 11.0 dtex in terms of flexibility and locking effect, and more preferably 2.0 to 9.0 dtex. When the single fiber fineness is less than 1.0 dtex, the touch is flexible, but the single yarn is easily broken and the bonding strength with the hook-shaped locking member is lowered. On the other hand, if the single fiber fineness exceeds 11.0 dtex, the single yarn is difficult to break, but the texture of the resulting nonwoven fabric becomes hard and the flexibility as a locking material is impaired.

本発明の繊維として、捲縮繊維を用いると、得られる不織布が嵩高になり、また、フック状係止部材の種々のフック形状に対し適応性がよくなるので、より好ましい。捲縮繊維としては、らせん状捲縮を有する連続フィラメントとして形成されているのが好ましい。捲縮数は2個以上/25mmが好ましく、多い方がより好ましい。捲縮らせん径は0.3〜2.0mmが好ましく、0.3〜1.0mmがより好ましい。捲縮らせん径が2.0mmを超える場合は、単位長当たりの捲縮数が少なくなるので、嵩高性が劣り、また0.3mm未満の場合は、らせん形状によって得られる空間が小さくなりすぎるため、嵩高性が劣ることになり、捲縮繊維の効果が発揮できなくなる。   Use of crimped fibers as the fiber of the present invention is more preferable because the resulting nonwoven fabric becomes bulky and adaptability to various hook shapes of the hook-shaped locking member is improved. The crimped fiber is preferably formed as a continuous filament having a helical crimp. The number of crimps is preferably 2 or more / 25 mm, more preferably more. The crimped spiral diameter is preferably 0.3 to 2.0 mm, and more preferably 0.3 to 1.0 mm. If the crimped spiral diameter exceeds 2.0 mm, the number of crimps per unit length will be small, so the bulkiness will be poor, and if it is less than 0.3 mm, the space obtained by the spiral shape will be too small. In addition, the bulkiness is inferior, and the effect of crimped fibers cannot be exhibited.

さらに、本発明の繊維は、糸断面が通常の丸型以外に、これを変形して特殊形状に形成されたものでもよい。単一成分での捲縮繊維では、捲縮発現の点から一手法として特殊形状も用いることができる。この場合、糸断面形状の少なくとも一部の凸部をまたは凹部を有する形状であればよい。また、単一成分での捲縮糸は、繊維製造時に糸条を不均一に冷却する非対称冷却法等により物理的に形成してもよく、また複合繊維では、貼合せ構造等のバイメタル効果によって捲縮を持つ繊維に形成することができる。   Further, the fiber of the present invention may be formed into a special shape by deforming the yarn cross section other than a normal round shape. In the case of a crimped fiber with a single component, a special shape can be used as one method from the viewpoint of crimp expression. In this case, what is necessary is just the shape which has a convex part or a recessed part of at least one part of thread | yarn cross-sectional shape. In addition, a crimped yarn with a single component may be physically formed by an asymmetric cooling method or the like that cools the yarn non-uniformly at the time of fiber production. Can be formed into a crimped fiber.

本発明の不織布は部分的熱圧着で接合されるが、前述の実質的に連続した波線状の圧着部は、結合したフック状係止部材を剥離する時に、繊維が連なって長く剥ぎ取られることがなく、途切れさせると共に、これを平行に設けた際、波線の線方向も区切ることのできるようにすることから、この効果が得られるならば、この波線状の圧着部は、点状または断線状の圧着部が連なったものでもよいことを意味する。使用する用途、取付部位によって柔軟性を必要とする場合には、点状または/および断線状を連ね、実質的に線状としたものが好ましく、繊維が剥離されるのを途切れさせるためには、その圧着部間は0.3mm以下であることが好ましく、0.1mm以下がより好ましい。波線状圧着部の巾(太さ(d))は0.3〜1.5mmの範囲が好ましく、0.5〜1.0mmの範囲がより好ましい。線状圧着部の巾が0.3mm未満であると、圧着不十分となりやすく、フック状係止部材を剥離した時に、毛羽立つ繊維が切れずに連なって剥離し易くなり、長い毛羽立った繊維が残り表面を覆うので、繰り返しの結合が難しくなる。線状圧着部の巾が1.5mmを超えると、布として、柔軟性が劣るものとなる。また、散在する非連続熱圧着部は、形状が丸、角等の点状が一般的であって、該圧着部面積が0.03mm〜5mmのものが好ましく、その間隔は0.5mm〜4.0mmが好ましい。 The non-woven fabric of the present invention is joined by partial thermocompression bonding, but the substantially continuous wavy crimping portion described above is stripped for a long time when the coupled hook-shaped locking members are peeled off. If this effect is obtained, it is possible to divide the direction of the wavy line when it is provided in parallel. It means that the shape of the crimping part may be continuous. When flexibility is required depending on the application to be used and the attachment site, it is preferable to link the dotted or / and broken lines, and make them substantially linear, in order to interrupt the separation of the fibers. The distance between the crimping parts is preferably 0.3 mm or less, more preferably 0.1 mm or less. The width (thickness (d)) of the wavy crimp portion is preferably in the range of 0.3 to 1.5 mm, and more preferably in the range of 0.5 to 1.0 mm. If the width of the linear crimping portion is less than 0.3 mm, the crimping tends to be insufficient, and when the hook-shaped locking member is peeled off, the fluffy fibers are not cut off and are easily peeled off, leaving long fluffy fibers remaining. Covering the surface makes repeated bonding difficult. When the width of the linear pressure-bonding part exceeds 1.5 mm, the cloth is inferior in flexibility. In addition, the scattered non-continuous thermocompression bonding portions are generally in the form of dots such as circles and corners, and preferably have an area of the pressure bonding portions of 0.03 mm 2 to 5 mm 2 with an interval of 0.5 mm. ˜4.0 mm is preferred.

上記波線状圧着部及び散在する非連続圧着部は、繊維の熱圧着により形成されるが、その形成方法としては、彫刻を施したロールを用いる方法の他に、平板を押し当てる方法で行うことができるが、生産効率の点でロールを用いる方法が好ましい。一方を彫刻ロールとし、他方を平滑な金属ロールとする組合せ、また上、下共彫刻ロールとしてつき合わせる方法等がある。熱圧着程度は得られる不織布の強力、毛羽立ち性等の要求性能に応じて、上、下ロールの温度および接圧を設定することによって定められるが、温度は、強度および風合上、使用する繊維の融点以下に設定するのが好ましい。波線状圧着部及び散在する非連続圧着部は、同時にまたは二段階に分けて形成してもよい。   The wavy line crimping parts and the scattered non-continuous crimping parts are formed by thermocompression bonding of fibers, and as a forming method thereof, in addition to a method using an engraved roll, a method of pressing a flat plate is performed. However, a method using a roll is preferable in terms of production efficiency. There are a combination in which one is an engraving roll and the other is a smooth metal roll, and a method of attaching the upper and lower co-engraved rolls together. The degree of thermocompression bonding is determined by setting the temperature and contact pressure of the upper and lower rolls according to the required performance of the nonwoven fabric to be obtained, such as strength and fuzziness. It is preferable to set it below the melting point. You may form a wavy crimp part and the scattered discontinuous crimp part simultaneously or in two steps.

本発明における波線状熱圧着部間の非圧着部とは、波線状熱圧着により形成された圧着部と圧着部の間の非圧着部分を示すもので、非圧着部分内の繊維は互いに接合することなく、圧着部間でループを形成している。図1に例示するように非圧着部の巾(c)は、波線状熱圧着部の間隔を示すもので、繊維の配向方向で少なくとも2〜5mmが好ましい。波線のピッチ、波高を考慮すると、圧着部間の最短間隔はこの0.5〜0.86倍になる。非圧着部の巾が2mm未満では、非圧着部内のループが小さく、フック状係止部材への引掛かりが少なくなり、結合強力が低下する。非圧着部の巾が5mmを超えると、フック状係止部材の剥離時に切断された繊維が長くなり、不織布の表面に毛羽立ち、非圧着部を覆ってしまい、繰り返し結合がしにくくなる。    The non-crimped part between the wavy thermocompression bonding parts in the present invention refers to a non-crimped part between the crimped part and the crimped part formed by wavy thermocompression bonding, and the fibers in the non-crimped part are joined together. Without forming a loop between the crimping parts. As illustrated in FIG. 1, the width (c) of the non-compression bonding portion indicates the interval between the wavy thermocompression bonding portions, and is preferably at least 2 to 5 mm in the fiber orientation direction. Considering the pitch and wave height of the wavy lines, the shortest interval between the crimping parts is 0.5 to 0.86 times this. When the width of the non-crimped portion is less than 2 mm, the loop in the non-crimped portion is small, and the hook-like locking member is less caught and the bond strength is reduced. When the width of the non-crimped portion exceeds 5 mm, the fibers cut when the hook-shaped locking member is peeled off become long, and the surface of the nonwoven fabric becomes fluffed and covers the non-crimped portion, so that repeated bonding is difficult.

本発明の不織布の目付は、使用目的により任意に選択できるが、軽さ、強度等を勘案した取扱いの便宜から10〜150g/mが可能であり、実用上20g/m〜60g/mが好ましい。
なお、本発明で使用するフック状係止部材は繊維を引掛けることの可能なフック状、または突起状のものが配列された一般的なもので、図2に例示するようなものでよい。
Basis weight of the nonwoven fabric of the present invention can optionally be selected according to the intended purpose, lightness, convenience of handling that took into consideration the strength and the like are possible 10 to 150 g / m 2, practically 20g / m 2 ~60g / m 2 is preferred.
In addition, the hook-shaped locking member used in the present invention is a general one in which hook-like or hook-like members capable of hooking fibers are arranged, and may be as illustrated in FIG.

本発明の不織布は、表面層の繊維配列の優位方向を一定間隔で横切ると共に、圧着線の線方向も区切ることのできるように実質的に連続した波線状の圧着部を平行に設けることにより、非圧着部の繊維の固定範囲を区切り、非圧着部内に両端を固定したループを形成することができる。このループにフック状係止部材のフックが引掛かることにより、係止材として十分な結合強力を発揮し、また、フック状係止部材との剥離時にはループの周囲の圧着部が、剥ぎ取られる繊維による表面の毛羽立ちを途切れさせることで、表面上の毛羽立ちを小さくし、切断された繊維はフックに詰まることも少なく、繰り返し結合が可能となる。また、テープ状にスリットした際でもカット面の開放、ほつれの発生は解消される。   The nonwoven fabric of the present invention is provided with a substantially continuous wavy crimping part in parallel so as to cross the dominant direction of the fiber arrangement of the surface layer at regular intervals and to also divide the linear direction of the crimping line, It is possible to form a loop in which the fixing range of the fibers in the non-crimped part is divided and both ends are fixed in the non-crimped part. When the hook of the hook-shaped locking member is hooked on the loop, sufficient binding strength as a locking material is exhibited, and the crimping portion around the loop is peeled off when peeling from the hook-shaped locking member. By fusing the surface fluff due to the fibers, the fluff on the surface is reduced, and the cut fibers are less likely to clog the hooks and can be repeatedly bonded. Moreover, even when slitting into a tape shape, the cut surface is released and fraying is eliminated.

次に、実施例及び比較例によって本発明をさらに詳細に説明する。なお、得られた不織布の性能は次のような方法で測定した。
(1)結合強力
高さ約0.25mmのきのこ状フックが1cmあたり約250個設けられた幅3cmのフック状係止部材と、実施例及び比較例で作成した不織布(幅3cm)とを、繊維配列の優位方向を横切る方向(機械巾(横)方向)を係止方向として、3cmの長さで700gのローラで加重結合した。島津製作所(株)製テンシロンを用いて、結合していない部分の上下をつかみ、つかみ巾100mm、試験速度300mm/minで引張試験をおこない、最大強力を読み取り、これを結合部の面積で除した値を結合強力(N/cm)とした。さらに繰り返し結合し、試験をおこなった。
Next, the present invention will be described in more detail with reference to examples and comparative examples. In addition, the performance of the obtained nonwoven fabric was measured by the following method.
(1) Bonding strength A hook-shaped locking member having a width of 3 cm in which about 250 mushroom-shaped hooks having a height of about 0.25 mm are provided per cm 2 , and the nonwoven fabric (width 3 cm) prepared in the examples and comparative examples. The direction crossing the dominant direction of the fiber array (machine width (transverse) direction) was used as the locking direction, and the load was bonded by a 700 g roller with a length of 3 cm. Using Tensilon manufactured by Shimadzu Corporation, grabbed the top and bottom of the unbonded part, performed a tensile test at a grip width of 100 mm and a test speed of 300 mm / min, read the maximum strength, and divided this by the area of the joint The value was defined as bond strength (N / cm 2 ). Furthermore, it couple | bonded repeatedly and tested.

(2)結合後の毛羽評価
係止後の毛羽立ちはその毛羽立ち程度を官能的に等級で示した。係止の無いものを5級、散点状圧着部(丸0.45φ、1.5mm間隔)で熱圧着したものの5回係止後の毛羽立ち状態を1級とし、この中間レベルの僅かに毛羽立ったものを4級、かなり毛羽立ったものを2級、毛羽立っているがフックの引っ掛けの可能な程度のものを3級として、n=5の平均値で示した。実用可能なレベルを3級以上とする。
(3)引張強力
不織布の強力は、幅3cm、長さ20cmの試験片を島津製作所(株)製テンシロンを用いて、つかみ巾100mm、試験速度300mm/minで引張試験を行なって求めた。不織布の繊維配列優位方向を機械(縦)方向とし、対する90度の方向を巾(横)方向として強力を測定し、縦方向の強力値を横方向の強力値で除した値を強力の縦横比とした。
(2) Evaluation of fluff after binding The fluff after locking showed the degree of fluff sensuously in grade. Non-locked grade 5 and hot-pressed with a dotted crimping part (round 0.45φ, 1.5mm interval), but the fluffing state after 5 times locking is grade 1, and this intermediate level is slightly fluffy The average value of n = 5 is shown with the grade 4 as the grade, grade 2 as the fluffy grade, grade 3 as the fluffy but hookable grade that can be hooked. The practical level is set to 3 or higher.
(3) Tensile strength The strength of the nonwoven fabric was determined by conducting a tensile test on a test piece having a width of 3 cm and a length of 20 cm using Tensilon manufactured by Shimadzu Corporation at a grip width of 100 mm and a test speed of 300 mm / min. The strength of the nonwoven fabric is measured in the machine (longitudinal) direction, the 90 ° direction is the width (transverse) direction, and the strength is measured by dividing the longitudinal strength value by the transverse strength value. Ratio.

(4)厚み
不織布の厚みは、ピーコック厚み測定器を用い、100g/cm荷重で測定し、n=5の平均値で示した。
(5)柔軟性
柔軟性はJIS−L1906に記載されるカンチレバー法で測定し、n=5の平均値で示した。値が低いほど柔軟である。
(4) Thickness The thickness of the non-woven fabric was measured with a peacock thickness measuring instrument at a load of 100 g / cm 2 and represented by an average value of n = 5.
(5) Flexibility The flexibility was measured by a cantilever method described in JIS-L1906, and indicated by an average value of n = 5. The lower the value, the more flexible.

[実施例1、2及び3]
ポリプロピレン(JIS−K7210の表1の条件で測定したMFR=40)を原料とし、丸断面のノズルから溶融押出した長繊維を紡口の近傍にて側方から冷却しながら、エアーサッカー等の牽引引取装置で引き取った。牽引引取装置を出た糸条は、帯電装置を通過させて開繊させた後、移動する金網コンベアー上にウェブとして捕集した。このウェブを搬送し、図1に示すようなV型波線状圧着部(a=45°、p=10mm、h=5mm、d=0.5mm)のc=4mm(実施例1)、3mm(実施例2)及び2mm(実施例3)でそれぞれ彫刻された加熱ロールと平滑ロール間に通し圧着表面温度138℃で部分的に接合し、波線状圧着部間で形成された非圧着部を有する不織布を得た。不織布の構成繊維2.8デシテックス、目付は40g/mであった。フック状係止部材との結合性能の結果を表1に示す。得られた不織布は、波線の間隔(c)が広くなるほど柔軟であり、係止後の毛羽立ちが増える傾向にあるが、合格レベルといえる。また波線の間隔がc=2mmと狭くなると、毛羽立ち難く、幾分硬めのものであるが、いずれも実用上問題なく、充分な結合強力を有するものであった。
[Examples 1, 2 and 3]
Using polypropylene (MFR = 40 measured under the conditions in Table 1 of JIS-K7210) as a raw material, pulling long fibers melt-extruded from a nozzle with a round cross-section from the side near the spout, pulling air soccer etc. It was picked up by a take-up device. The yarn exiting the pulling and taking-up device was passed through a charging device, opened, and then collected as a web on a moving wire mesh conveyor. This web is conveyed, and a V-shaped wavy crimping portion (a = 45 °, p = 10 mm, h = 5 mm, d = 0.5 mm) as shown in FIG. 1 c = 4 mm (Example 1), 3 mm (Example 1) Example 2) and 2 mm (Example 3) are each encased between a heated roll and a smooth roll engraved at a press-bonding surface temperature of 138 ° C., and have non-crimped parts formed between wavy crimped parts. A nonwoven fabric was obtained. The constituent fiber of the nonwoven fabric was 2.8 dtex, and the basis weight was 40 g / m 2 . Table 1 shows the results of the coupling performance with the hook-shaped locking member. The obtained non-woven fabric is more flexible as the distance (c) between the wavy lines becomes wider, and the fluff after locking tends to increase, but it can be said to be an acceptable level. Further, when the distance between the wavy lines was narrowed to c = 2 mm, the fluff was hard to fray and was somewhat stiff, but all had no problem in practical use and had sufficient bonding strength.

[実施例4及び5]
実施例1において、加熱ロールの彫刻した柄を表1に示すそれぞれのV型波線状圧着部にした加熱ロールを用い接合した以外は同様な方法を用い、不織布の構成繊維2.8デシテックス、目付40g/mの不織布を得た。フック状係止部材との結合性能の結果を表1に示す。得られた不織布は、波のピッチ(p)と波高(h)の比(p/h)が1.15と小さいもの(実施例4)は、係止後の毛羽立ちはやや多いが柔軟であり、比が3.47と大きいもの(実施例5)は逆の傾向が見られたが、いずれも実用上に支障の無いものであった。
[Examples 4 and 5]
In Example 1, the same method was used except that the engraved pattern of the heating roll was joined to each V-shaped wavy crimping portion shown in Table 1 using a heating roll, and the constituent fiber of the nonwoven fabric was 2.8 dtex and the basis weight. A nonwoven fabric of 40 g / m 2 was obtained. Table 1 shows the results of the coupling performance with the hook-shaped locking member. The obtained non-woven fabric has a small ratio (p / h) of wave pitch (p) to wave height (h) of 1.15 (Example 4), which has a little fluff after locking but is flexible. In the case where the ratio was as large as 3.47 (Example 5), the opposite tendency was observed, but none of them had any practical problems.

[実施例6]
実施例1において、異形のV型ノズルから溶融押出した長繊維を紡口の近傍にて側方から冷却し、牽引引取装置を出た糸条はらせん状捲縮を有していた。捲縮数は約10〜15個/25mm、らせん径約0.8mmの顕在捲縮糸のウェブが得られた。加熱ロールの彫刻柄を図1(2)のU型波線状圧着部(a=45°、p=10mm、h=5mm、c=4mm、d=0.5mm)として、以下実施例1と同様な方法を用いて、構成繊維2.8デシテックス、目付40g/mの不織布を得た。フック状係止部材との結合性能の結果を表1に示す。得られた不織布は通常の糸で構成されたものに比べ、係止後毛羽立ちがやや多めだが、係止し易く、風合いも柔軟で実用に充分耐えるものである。
[Example 6]
In Example 1, the long fiber melt-extruded from the irregular V-shaped nozzle was cooled from the side in the vicinity of the spinning nozzle, and the yarn exiting the traction take-off device had a helical crimp. A web of actual crimped yarn having a number of crimps of about 10 to 15 pieces / 25 mm and a helical diameter of about 0.8 mm was obtained. The engraving pattern of the heating roll is U-shaped wavy crimping part (a = 45 °, p = 10 mm, h = 5 mm, c = 4 mm, d = 0.5 mm) in FIG. By using a simple method, a nonwoven fabric having a constituent fiber of 2.8 dtex and a basis weight of 40 g / m 2 was obtained. Table 1 shows the results of the coupling performance with the hook-shaped locking member. The obtained non-woven fabric is slightly more fluffed after being locked than a normal yarn, but it is easy to lock, has a soft texture, and can withstand practical use.

[実施例7及び8]
実施例1において、ポリエチレンテレフタレートを原料とし、加熱ロールの彫刻柄をそれぞれV型波線状圧着部(a=45°、p=10mm、h=5mm、c=4mm、d=0.5mm)(実施例7)、U型波線状圧着部(a=30°、p=10.4mm、h=3mm、c=2mm、d=0.8mm)(実施例8)、圧着表面温度235℃とした以外は同様な方法で構成繊維2.0デシテックス、目付40g/mの不織布を得た。フック状係止部材との結合性能の結果を表1に示す。得られた不織布は幾分硬めだが、結合強力が大きく、係止時の形態変化が少ないものである。
[Examples 7 and 8]
In Example 1, polyethylene terephthalate is used as a raw material, and engraving patterns of heating rolls are respectively V-shaped wavy crimping portions (a = 45 °, p = 10 mm, h = 5 mm, c = 4 mm, d = 0.5 mm) (implementation) Example 7), U-shaped wavy crimping part (a = 30 °, p = 10.4 mm, h = 3 mm, c = 2 mm, d = 0.8 mm) (Example 8), except that the crimping surface temperature was 235 ° C. Obtained a non-woven fabric having a constituent fiber of 2.0 dtex and a basis weight of 40 g / m 2 in the same manner. Table 1 shows the results of the coupling performance with the hook-shaped locking member. The resulting non-woven fabric is somewhat stiff but has a high bond strength and little form change upon locking.

[実施例9]
実施例1において、ナイロン6を原料とし、圧着表面温度200℃とした以外は同様な方法で構成繊維2.0デシテックス、目付40g/mの不織布を得た。フック状係止部材との結合性能の結果を表1に示す。得られた不織布は肌触りが柔軟であり、充分な結合強力を有する。
[Example 9]
In Example 1, a non-woven fabric having a constituent fiber of 2.0 dtex and a basis weight of 40 g / m 2 was obtained in the same manner except that nylon 6 was used as a raw material and the pressure contact surface temperature was 200 ° C. Table 1 shows the results of the coupling performance with the hook-shaped locking member. The obtained non-woven fabric is soft to the touch and has a sufficient bond strength.

[実施例10及び11]
実施例1において、捕集したウェブを繊維相互の接合のための散在した点状の圧着部(0.45mm径、1.5mm間隔、千鳥配列、圧着面積率7%)が彫刻された加熱ロールに通し、圧着表面温度135℃で部分的に接合し、次いで、実施例7で使用した波線状圧着部の加熱ロール(実施例10)、実施例8で使用した波線状圧着部の加熱ロール(実施例11)に通し、それぞれ圧着表面温度135℃で圧着し、構成繊維2.8デシテックス、目付40g/mの係止材用不織布を得た。得られた不織布は、実施例1に比べ、幾分硬めになるがソフトで係止後の毛羽の少ないものであった。
[Examples 10 and 11]
In Example 1, the heated roll in which the collected webs were engraved with scattered dotted crimping parts (0.45 mm diameter, 1.5 mm spacing, staggered arrangement, crimping area ratio 7%) for joining fibers together , Partially bonded at a crimping surface temperature of 135 ° C., and then the heating roll of the wavy crimping part used in Example 7 (Example 10), the heating roll of the wavy crimping part used in Example 8 ( Through Example 11), each was crimped at a crimping surface temperature of 135 ° C. to obtain a nonwoven fabric for a locking material having a constituent fiber of 2.8 dtex and a basis weight of 40 g / m 2 . The obtained non-woven fabric was slightly harder than Example 1, but was soft and had less fluff after locking.

[比較例1]
実施例10において、繊維相互の接合のための点状の部分熱圧着(0.45mm径、1.5mm間隔、千鳥配列、圧着面積率7%)のみで、波線状圧着部の加工を施さずに不織布を形成した。非圧着部は膨らみを持つが平面上で連続したものであった。
また、この不織布をフック状係止部材と結合したところ、初期の強力は十分な結合強力を有していたが、着脱をおこなうと一度の剥離で不織布表面の繊維はフックにより切れ、不織布の表面上が長い繊維が毛羽立ち、また、切れた繊維がフックに詰まり、数回後は結合しても十分な結合強力は得られず、繰り返しの使用に耐えないものであった。フック状係止部材との結合性能の結果を表1に示す。
[Comparative Example 1]
In Example 10, only wavy partial thermocompression bonding (0.45 mm diameter, 1.5 mm spacing, staggered arrangement, crimping area ratio 7%) for joining fibers is performed, and the wavy crimping part is not processed. A nonwoven fabric was formed. The non-crimped part was swollen but continuous on a flat surface.
Moreover, when this nonwoven fabric was combined with the hook-shaped locking member, the initial strength had a sufficient binding strength, but when it was attached or detached, the fibers on the nonwoven fabric surface were cut by the hook with one peeling, and the nonwoven fabric surface Fibers with long tops were fluffed, cut fibers were clogged with hooks, and after several times, sufficient bonding strength could not be obtained even after bonding, and the fibers could not withstand repeated use. Table 1 shows the results of the coupling performance with the hook-shaped locking member.

[比較例2]
実施例1において、波線状圧着部の替わりに平行線状圧着部を付与し形成される不織布を得た。この不織布をフック状係止部材と結合したところ、十分な結合強力を有していた。さらにこの係止材用不織布とフック状係止部材との結合を繰り返した。結合を数回繰り返しても強力は若干低下するがほぼ同程度の強力を保持し着脱可能であったが、不織布の表面の繊維は毛羽立ちが多く、比較的長い繊維が見られ、耐久使用には問題となるものであった。フック状係止部材との結合性能の結果を表1に示す。
[Comparative Example 2]
In Example 1, the nonwoven fabric formed by giving a parallel linear crimp part instead of a wavy crimp part was obtained. When this non-woven fabric was bonded to the hook-shaped locking member, it had a sufficient bonding strength. Furthermore, the coupling | bonding of this nonwoven fabric for latching materials and a hook-shaped latching member was repeated. Even if the bonding is repeated several times, the strength slightly decreases, but the strength is almost the same, and it can be attached and detached.However, the fibers on the surface of the nonwoven fabric have a lot of fluffing and relatively long fibers are seen. It was a problem. Table 1 shows the results of the coupling performance with the hook-shaped locking member.

以上に述べたように、実施例で得た不織布をループ係止材として、フック状係止部材と結合したところ、十分な結合強力を有していた。さらにこの係止用長繊維不織布とフック状係止部材との結合を繰り返した。剥離時に非圧着部内のループ糸がフックにより張力をかけられた時、波線状圧着により両端を固定されているループ糸は非圧着部内で切断されるため、毛羽立つものの、比較例で示す平行線状圧着で固定したものに比べても繊維長も短く、不織布の表面上の毛羽立ちは少なく、ループが隠れることもなかった。また、フック内に切れて脱落した繊維が詰まることも少ないので、繰り返しの結合を阻害することにならなかった。5回繰り返しても同程度の強力を保持し着脱可能であった。さらに、不織布のカット面は、繊維の開放、ほつれなどの発生は無かった。   As described above, when the nonwoven fabric obtained in the example was used as a loop locking material and bonded to a hook-shaped locking member, it had sufficient bonding strength. Furthermore, the coupling between the long fiber nonwoven fabric for locking and the hook-shaped locking member was repeated. When the loop yarn in the non-crimped part is tensioned by the hook at the time of peeling, the loop yarn that is fixed at both ends by the wavy crimping is cut in the non-crimped part. The fiber length was shorter than that fixed by crimping, there was little fuzz on the surface of the nonwoven fabric, and the loop was not hidden. Further, since the fibers that were cut off and dropped in the hook were rarely clogged, repeated binding was not inhibited. Even after being repeated 5 times, the same strength was maintained and it was removable. Furthermore, the cut surface of the nonwoven fabric was free from fiber opening and fraying.

Figure 2006265782
Figure 2006265782

本発明に使用する加熱ロールの波線彫刻柄の一例を示す平面図。The top view which shows an example of the wavy engraving pattern of the heating roll used for this invention. 本発明不織布を係止するフック部材の側面の顕微鏡写真を示す図。The figure which shows the microscope picture of the side surface of the hook member which latches this invention nonwoven fabric.

Claims (8)

不織布表面層の繊維配列に優位方向を有する熱可塑性長繊維ウェブであって、該表面層の繊維配列の優位方向を横切るように、実質的に連続した波線状の圧着部を平行に設けてなることを特徴とする係止用長繊維不織布。   A thermoplastic long-fiber web having a dominant direction in the fiber arrangement of the nonwoven fabric surface layer, wherein substantially continuous wavy crimp portions are provided in parallel so as to cross the dominant direction of the fiber arrangement of the surface layer. A long-fiber nonwoven fabric for locking, characterized in that. 前記平行に設けてなる相隣る波線の間隔が、波高より小さいことを特徴とする請求項1に記載の係止用長繊維不織布。   The long fiber nonwoven fabric for locking according to claim 1, wherein an interval between adjacent wavy lines provided in parallel is smaller than a wave height. 不織布強力の縦横比が2.0〜8.0であり、かつ縦方向への繊維配列が優位であることを特徴とする請求項1または2に記載の係止用長繊維不織布。   The long-fiber nonwoven fabric for locking according to claim 1 or 2, wherein the nonwoven fabric has a strong aspect ratio of 2.0 to 8.0, and has a superior fiber arrangement in the longitudinal direction. 波線状圧着部のピッチと波高の比が1.0〜4.0の範囲であることを特徴とする請求項1〜3のいずれかに記載の係止用長繊維不織布。   The long-fiber non-woven fabric for locking according to any one of claims 1 to 3, wherein the ratio of the pitch and wave height of the wavy crimp portion is in the range of 1.0 to 4.0. 波線状圧着部間の非圧着部の巾が2〜5mmであることを特徴とする請求項1〜4のいずれかに記載の係止用長繊維不織布。   The long fiber nonwoven fabric for locking according to any one of claims 1 to 4, wherein the width of the non-crimped portion between the wavy crimping portions is 2 to 5 mm. 波線状の圧着部の巾が0.3〜1.5mmであることを特徴とする請求項1〜5のいずれかに記載の係止用長繊維不織布。   6. The long fiber nonwoven fabric for locking according to any one of claims 1 to 5, wherein the wavy crimped portion has a width of 0.3 to 1.5 mm. 波線状圧着部とは異なるパターンで、不織布の全面に亘って非連続の部分熱圧着部を散在させて表裏一体化した請求項1〜6のいずれかに記載の係止用長繊維不織布。   The long-fiber non-woven fabric for locking according to any one of claims 1 to 6, wherein a discontinuous partial thermocompression bonding portion is scattered over the entire surface of the non-woven fabric and integrated with the front and back sides in a pattern different from the wavy crimping portion. 不織布を構成する繊維が捲縮を有する繊維であることを特徴とする請求項1〜7のいずれかに記載の係止用長繊維不織布。




The long fiber nonwoven fabric for locking according to any one of claims 1 to 7, wherein the fiber constituting the nonwoven fabric is a crimped fiber.




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JP2009527315A (en) * 2006-02-24 2009-07-30 ザ プロクター アンド ギャンブル カンパニー Non-woven fabric for female members of fastening systems
JP2009527655A (en) * 2006-02-24 2009-07-30 ザ プロクター アンド ギャンブル カンパニー Fastening device
JP2012183316A (en) * 2006-02-24 2012-09-27 Mitsui Chemicals Inc Nonwoven web for fastener receiving member
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JP2012125594A (en) * 2007-04-17 2012-07-05 Aplix Inc Loop material for loop and hook type fastener used in disposable article or garment
JP2016538101A (en) * 2013-11-15 2016-12-08 カイムテック ゲゼルシャフト ミット ベシュレンクテル ハフツングKimetec GmbH Venous tourniquet
JP2017006651A (en) * 2015-06-19 2017-01-12 日東電工株式会社 Hook-and-loop fastener female member
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