CN101386373A - Extraction and control method of mineral wool acoustic board original board and extraction device - Google Patents
Extraction and control method of mineral wool acoustic board original board and extraction device Download PDFInfo
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- CN101386373A CN101386373A CNA2007101215814A CN200710121581A CN101386373A CN 101386373 A CN101386373 A CN 101386373A CN A2007101215814 A CNA2007101215814 A CN A2007101215814A CN 200710121581 A CN200710121581 A CN 200710121581A CN 101386373 A CN101386373 A CN 101386373A
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Abstract
The invention discloses an extraction and control method of an original plate of a mineral wool acoustic board, the method comprises the following steps: a. a proximity switch detects a coming plate; an extraction chain motor runs; a first chain claw drives a large panel to move to a large panel extraction platform; after the large panel arrives at the set position, the extraction chain motor stops running; b. a rushing board roller pushes the large panel to continually move to the direction of the large panel extraction platform; after the rushing board roller pushes the large panel into the large panel extraction, the rushing board roller restores to the original position; c. the extraction chain motor runs secondly; when a position detection switch detects the first chain claw, the extraction chain motor stops running, a second chain claw enters into the initiation of the first chain claw; d. after the next large panel comes, the steps are repeated. The invention also discloses the extraction and control method of the original plate of the mineral wool acoustic board which comprises a PLC control unit, an extraction chain, an extraction chain motor, a first chain claw, a second chain claw, a proximity switch for detecting coming plates, etc. The extraction system of the invention can run reliably and stably and realizes the full automation control.
Description
Technical field
The present invention relates to a kind of extraction control method and extraction element of mineral wool acoustic board original board.
Background technology
Mineral wool sound absorption board is a kind of indoor finial sheet material that is widely used in large-scale places such as office room, conference hall, music hall, has practicality and ornamental double effects.Mineral wool sound absorption board mainly is to adopt the wet therapy forming process manufacturing, its production process is the raw sheet (being commonly called as big plate) that will produce into 5.2m * 2.5m after raw MAT'L mediation, moulding and the drying, become the half-finished product plate of 1.2m * 0.6m again through operations such as cutting, planing, primary coat, oven dry, enter finishing step then and carry out the processing of surface detail, color and luster and limit type, thereby produce the production board of all size and pattern according to customer requirement.Having gone out dry kiln at big plate had the big plate of a cover to extract equipment before cutting in addition, was mainly used in subsequent handling such as cutting when going wrong, and the raw sheet (being big plate) of the continuous 5.2m * 2.5m that comes out in the dry kiln is extracted.The flow process signal comprises that mainly inclination belt feeder 1, roller platform 2, extraction chain 3, push pedal roller 4 and big plate extract platform 5 etc. as shown in Figure 1, 2, and is specific as follows:
Big plate bulk is big, heavy, and is one and connects one and come out in kiln, and the running that therefore big plate extracts equipment must be full automatic.As shown in Figure 2, former control system is to utilize to be installed in to drive to come the control of realization system near switch 62 countings on 7 of the motor M extracting chain 3, major control principle and process are as follows: (the extraction select switch 8 on the operation board 7 was got to " interlock " when the big plate that enters roller platform 2 (roller on it by motor M 6 drive) need be extracted, extracting start button is pressed), that controls big plate extraction beginning detects the arrival plates near switch 61, import signal into PLC control part (not shown go out), the PLC control part is exported control signal again and is made motor M 7 runnings of drive extracting chain 3 (roller platform 2 places have three extraction chains 3, drive by motor M 7, there are two on the every extraction chain 3 and extracting the first chain pawl 91 that is symmetrically distributed on chain 3 circumference, the second chain pawl 92), when extracting chain 3 rotations, the first chain pawl 91 on it drives big plate and moves to big plate extraction platform 5, be installed in the running number of times on 7 of the motor M drive extracting chain 3 near switch 62 counting motor M 7, and the number of times signal that will turn round imports the PLC control part into, when the setting value in the counting machine that reaches the PLC control part, PLC control part control motor M 7 stops operating, and the second chain pawl 92 in addition that extracts simultaneously on the chain 3 touches the limit switch 10 that is positioned at roller platform 2 bottoms just.At this moment, the first chain pawl 91 of push pedal rests on the rear side of push pedal roller 4 near roller platform 2 edges, and drive electromagnetic valve 11,12 that push pedal roller 4 rises electric, push pedal roller 4 is driven by cylinder rises; Drive subsequently electromagnetic valve 13 that push pedal roller 4 advances electric, push pedal roller 4 is driven by cylinder extracts platform 5 directions to big plate and advance, big plate is pushed to big plate fully extracts platform 5.Afterwards, electromagnetic valve 11,12,13 dead electricity, push pedal roller 4 descends and returns original position; And PLC control part control motor M 7 turns round once more, and when the setting value in the counting machine that count down to the PLC control part near switch 62, PLC control part control motor M 7 stops operating, and the first chain pawl 91 at close roller platform 2 edges changes roller platform 2 bottoms over to.
Above-mentioned design-calculated major defect is: 1, because site environment is more abominable, often because of factor such as throw switch causes counting inaccurate, make that the cooperation of extracting chain 3 and push pedal cylinder is out of control near switch 62, and big plate or can not extract, upward manpower is dragged firmly; Edges of boards are extracted the first chain pawl 91 on the chain 3 or the second chain pawl 92 and gnaw badly, and the big plate that all makes proposition can't be used again and become useless completely plate.2, this design requires very high to the setting value in the counting machine of PLC control part, require motor M 7 to move when stopping for the first time, the second chain pawl 92 that is positioned at roller platform 2 bottoms is run into limit switch 10 just, otherwise the PLC control part can not get this signal, counting machine is not just worked, then motor M 7 does not have the chance of running for the second time, and the first chain pawl 91 that extracts chain 3 rests on roller platform 2 tops, the big plate of next extraction will be scratched.3, this design is all very high to the requirement of the installation site of limit switch 10 and limit switch 10 itself.Because often because the erecting frame of limit switch 10 is loosening or factor such as limit switch 10 test rod softnesses causes the second chain pawl 92 that extracts chain 3 not reach limit switch 10, thereby the PLC control part just can't obtain signal, can produce above-mentioned consequence equally at the 2nd.4, if above-mentioned the 1st or the 3rd 's situation takes place, the personnel of handling failure must pierce roller platform 2 bottoms solve with near the relevant problem of switch 62 or limit switch 10, the one, environment is abominable, the 2nd, the adjustment near switch 62 or limit switch 10 is required all very high, not in placely slightly just can't resolve problem out of control, the 3rd, the potential safety hazard when existing maintenance.
Summary of the invention
Technical matters to be solved by this invention is to provide a kind of extraction control method and extraction element of mineral wool acoustic board original board, can make the action of each link cooperate more coordination, thereby satisfy full automatic requirement.
The extraction control method of a kind of mineral wool acoustic board original board of the present invention comprises the steps:
A, be installed in roller platform front portion detect the arrival plate near switch, extract the chain motor rotation, the first chain pawl drives big plate and extracts platform to big plate and move, it is out of service to extract the chain motor behind the position of setting;
B, start the push pedal roller and promote big plate and continue to extract the platform direction and move, and after big plate pushed big plate and extract platform, the push pedal roller resetted to big plate;
C, the running of extraction chain motor secondary, after position detecting switch detected the first chain pawl, it was out of service to extract the chain motor, the reference position that the second chain pawl enters the former first chain pawl;
D, after next magnifies plate, repeat above-mentioned steps.
Preferably, described position detecting switch is the photoelectric switch that is arranged on roller platform side appropriate location.
Preferably, controlling the first chain pawl by a first timer among the described step a drives big plate and extracts platform to big plate and move to suitable position.
Preferably, after described push pedal roller rose to the appropriate location, the limit rising edge promoted big plate with moving ahead and moves to big plate extraction platform.
Preferably, the rising of described push pedal roller and moving ahead respectively by a second timer and the control of one the 3rd timer.
Preferably, when the system burst control abnormity, also extract chain and be returned to system's operation initial point by initial point reset switch control.
The extraction element of a kind of mineral wool acoustic board original board of the present invention comprises: PLC control part, extraction chain, extraction chain motor, the first chain pawl, the second chain pawl and push pedal roller, electromagnetic valve, extracting chain and push pedal roller is separately positioned on the roller platform, the first chain pawl and the second chain pawl circumferentially are symmetricly set on and extract on the chain, PLC control part control is extracted the chain motor-driven and is extracted the chain rotation, and control electromagnetic valve electric and dead electricity with the lifting and the advance and retreat of control push pedal roller; Also comprise being used to detect the position detecting switch that described chain pawl resets, this position detecting switch is arranged on roller platform appropriate location.
Preferably, described position detecting switch is a photoelectric switch, and this photoelectric switch is arranged on the appropriate location of described roller platform side.
Preferably, described PLC control part is controlled described chain pawl by a first timer and is driven big plate and extract platform to big plate and move to suitable position, and control the rising of described push pedal roller by a second timer and one the 3rd timer, described the 3rd timer is also controlled advancing of described push pedal roller.
Preferably, comprise that also one is used for when the system burst control abnormity, the chain pawl of controlling described extraction chain is returned to the initial point reset switch of system's operation initial point.
The present invention can run to part by the chain pawl that extracts between the platform at roller platform and big plate, extracts chain and initial point is set detects photoelectric switch, and utilize initial point detection signal and PLC control part that sequence control is carried out in the starting and stopping of extraction chain and the action of push pedal roller, thereby the action that has realized each link well cooperates.In addition, the present invention also extracts on the operation board at big plate has increased the initial point reset button, thereby in leaching process when the burst control fault, the post employee can utilize this button to make to extract the chain pawl of chain to be returned to the initial point of system's operation, thus guaranteed extraction after the fault control still full automaticity and accurately, coordinate.Extraction system stable and reliable operation of the present invention has realized full-automatic control.
Description of drawings
Fig. 1 is the structural representation block diagram that the mineral wool acoustic board original board of prior art extracts flow process;
Fig. 2 is existing mineral wool acoustic board original board extraction element structural representation;
Fig. 3 is a mineral wool acoustic board original board extraction element structural representation of the present invention;
Fig. 4 is a control circuit schematic block diagram of the present invention;
Fig. 5 is a control flow chart of the present invention.
The specific embodiment
As Fig. 3, shown in 4, the present invention includes: PLC control part 15, article 3, extraction chain 3, extract chain motor M 7, the first chain pawl 91, the second chain pawl 92, be arranged on roller platform front portion be used to detect plate near switch 61,3 push pedal rollers 4 and position detecting switch 14, extracting chain 3 and push pedal roller 4 is separately positioned on the roller platform 2, the first chain pawl 91 and the second chain pawl 92 circumferentially are symmetricly set on and extract on the chain 3, PLC control part 15 control is extracted chains 3 motor M 7 and is driven and extract chains 3 rotations, and control electromagnetic valve electric and dead electricity with the lifting and the advance and retreat of control push pedal roller 4; Position detecting switch 14 is arranged on roller platform 2 appropriate locations, and when detecting the chain pawl to preposition, PLC control part 15 control extraction chain motor M 7 shut down, thereby the chain pawl is resetted.Owing to set up position detecting switch 14, thereby can guarantee to extract the reference position of the push pedal chain pawl of chain 3, and then guarantee the stable of each links control in the PLC control part 15.
Above-mentioned position detecting switch 14 can adopt photoelectric switch, this photoelectric switch is arranged on the appropriate location of roller platform 2 sides, when a chain pawl turns to the photoelectric switch place, the detected signal of photoelectric switch imports PLC into, and make by the PLC output signal and to extract chain motor M 7 and shut down, and another chain pawl that extracts chain 3 just stably rests on reference position.
When the control first chain pawl 91 moves, the PLC control part mainly is to control the big plate of the first chain pawl, 91 drives by a first timer 17 to move to suitable position to big plate extraction platform, and the rising by a second timer 18 and one the 3rd timer 19 control push pedal rollers 4, advancing simultaneously by the 3rd timer 19 control push pedal rollers 4.After detecting the arrival plate near switch 61, extract chain motor M 7 running first, time of run is by the numerical value decision of setting in the first timer 17, and this numerical value is adjusted conveniently.Reference position because of the first chain pawl 91 that extracts chain 3 is constant again, thereby can make the running first of extracting chain motor M 7 guarantee that the first chain pawl 91 that extracts chain 3 drives big plate to suitable position.First timer 17 can be PLC control part 15 in-to-in timers, also a timer can be set separately.
After extracting chain motor M 7 operation stop first, electromagnetic valve 11,12 electric, push pedal roller 4 rises, build up time is by the numerical value addition decision of setting in second timer 18 and the 3rd timer 19.Second timer 18 and the 3rd timer 19 can be PLC control part 15 in-to-in timers, also can be the timers that is provided with separately.
When push pedal roller 4 rose to the time of second timer 18 settings, controlling its electromagnetic valve that advances 13 must be electric, made push pedal roller 4 promote big plate and moved to big plate extraction platform 5 directions.Preceding line time is by the numerical value decision of setting in the 3rd timer 19.The 3rd timer 19 can be PLC control part 15 in-to-in timers, also can be the timer that is provided with separately.Need to prove, because build up time is by the numerical value addition decision of setting in second timer 18 and the 3rd timer 19, so when push pedal roller 4 moves forward, the electromagnetic valve 11,12 of control push pedal roller 4 risings still.That is to say, after push pedal roller 4 rises to certain position, be that limit continuation rising edge moves ahead.The cylinder that freely rotates that so just can make full use of push pedal roller 4 promotes big plate and moves ahead and do not damage edges of boards.
By in second, third timer 18,19, setting the numerical value that is fit to, after big plate is pushed into extraction platform 5, electromagnetic valve 11,12,13 dead electricity, push pedal roller 4 descends and returns original position.Simultaneously, extract chain motor M 7 running for the second time, when the first chain pawl 91 turns to photoelectric switch 14 places, photoelectric switch 14 detected signals import PLC into, and make by the PLC output signal and to extract chain motor M 7 and shut down, and the first chain pawl 91 that extracts chain 3 stably rests on initial point, and the reference position that the second chain pawl 92 enters the former first chain pawl.
In addition, the present invention comprises that also one is used for when the system burst control abnormity, and the first chain pawl 91 or the second chain pawl 92 that control is extracted on the chain 3 are returned to the initial point reset switch (or button) 16 that system moves initial point.
The present invention has increased position detecting switch 14 (photoelectric switch), and utilize initial point detection signal, PLC control part and the starting and stopping of 17,18,19 pairs of extraction chains 3 of first, second and third timer and the action of push pedal roller 4 to carry out sequence control, thereby the action that has realized each link well cooperates.Increased initial point reset switch 16 simultaneously, the post employee utilizes this reset switch 16 just can make the first chain pawl 91 or the second chain pawl 92 on the extraction chain 3 be returned to the initial point that system moves, thereby still full automaticity and accurate, coordination are controlled in the extraction after the assurance fault.
The present invention has removed of the prior art near switch 62 and the limit switch 10 that is positioned at roller platform 2 bottoms, and the system that has caused when having avoided these two kinds of elements to break down control is disorderly, the environmental hazard that must face when also having avoided overhauling its fault simultaneously.
In addition, the present invention replaces counting machine of the prior art with timer, has avoided because of outside detecting element fault causes the integral body control confusion that the counting fault causes, thereby has made that system's operation is more reliable and more stable.
As shown in Figure 5, concrete operations flow process of the present invention is as follows:
Step 100: when needs are carried plate, the extraction select switch 8 on the open operation dish 7;
Step 110: detect the arrival plate near switch 61, extract 7 runnings of chain motor M, the first chain pawl 91 drives big plate and moves to big plate extraction platform 5;
Step 120: the first timer time arrives, and extracts 7 stalls of chain motor M;
Step 130: electromagnetic valve 11,12,13 gets electric, and push pedal roller 4 rises and advances, and big plate is pushed big plate fully and extracts platform 5;
Step 140: electromagnetic valve 11,12,13 dead electricity, push pedal roller 4 descends, and returns;
Step 150: second, third timer time arrives, and extracts the running of chain motor M 7 secondaries;
Step 160: photoelectric switch 14 detects the first chain pawl 91, extracts 7 stalls of chain motor M, and the first chain pawl 91 rests on initial point, the reference position that the second chain pawl enters the former first chain pawl;
Step 170 (reset process of abnormal condition): crawl initial point reset switch 16, extract 7 runnings of chain motor M, the chain pawl resets.
Claims (10)
1, a kind of extraction control method of mineral wool acoustic board original board is characterized in that, comprises the steps:
A, be installed in roller platform front portion detect the arrival plate near switch, extract the chain motor rotation, the first chain pawl drives big plate and extracts platform to big plate and move, behind suitable position, it is out of service to extract the chain motor;
B, start the push pedal roller and promote big plate and continue to extract the platform direction and move, and after big plate pushed big plate and extract platform, the push pedal roller resetted to big plate;
C, the running of extraction chain motor secondary, after position detecting switch detected the first chain pawl, it was out of service to extract the chain motor, the reference position that the second chain pawl enters the former first chain pawl;
D, after next magnifies plate, repeat above-mentioned steps.
2, the extraction control method of mineral wool acoustic board original board as claimed in claim 1 is characterized in that, described position detecting switch is the photoelectric switch that is arranged on roller platform side appropriate location.
3, the extraction control method of mineral wool acoustic board original board as claimed in claim 1 is characterized in that, controls the first chain pawl by a first timer among the described step a and drives big plate and extract platform to big plate and move to suitable position.
4, the extraction control method of mineral wool acoustic board original board as claimed in claim 1 is characterized in that, after described push pedal roller rose to the appropriate location, the limit rising edge promoted big plate with moving ahead and extracts on the platform mobile to big plate.
5, the extraction control method of mineral wool acoustic board original board as claimed in claim 4 is characterized in that, the rising of described push pedal roller and moving ahead respectively by a second timer and the control of one the 3rd timer.
As the extraction control method of the arbitrary described mineral wool acoustic board original board of claim 1 to 5, it is characterized in that 6, when the system burst control abnormity, also the chain pawl by initial point reset switch control extraction chain is returned to system's operation initial point.
7, a kind of extraction control device of mineral wool acoustic board original board, comprise: the PLC control part, extract chain, extract the chain motor, the first chain pawl, the second chain pawl, be arranged on roller platform front portion be used to detect plate near switch and push pedal roller, electromagnetic valve, extracting chain and push pedal roller is separately positioned on the roller platform, the first chain pawl and the second chain pawl circumferentially are symmetricly set on and extract on the chain, PLC control part control is extracted the chain motor-driven and is extracted the chain rotation, and control electromagnetic valve electric and dead electricity with the lifting and the advance and retreat of control push pedal roller; It is characterized in that also comprise being used to detect the position detecting switch that described chain pawl resets, this position detecting switch is arranged on roller platform appropriate location.
8, the extraction control device of mineral wool acoustic board original board as claimed in claim 7 is characterized in that, described position detecting switch is a photoelectric switch, and this photoelectric switch is arranged on the appropriate location of described roller platform side.
9, the extraction control device of mineral wool acoustic board original board as claimed in claim 7, it is characterized in that, described PLC control part is controlled the described first chain pawl by a first timer and is driven big plate and extract platform to big plate and move to suitable position, and control the rising of described push pedal roller by a second timer and one the 3rd timer, the 3rd timer is also controlled advancing of described push pedal roller.
10, as the extraction control device of the arbitrary described mineral wool acoustic board original board of claim 7 to 9, it is characterized in that, comprise that also one is used for when the system burst control abnormity, the chain pawl of controlling described extraction chain is returned to the initial point reset switch of system's operation initial point.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007101215814A CN101386373B (en) | 2007-09-10 | 2007-09-10 | Extraction and control method of mineral wool acoustic board original board and extraction device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007101215814A CN101386373B (en) | 2007-09-10 | 2007-09-10 | Extraction and control method of mineral wool acoustic board original board and extraction device |
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| CN101386373A true CN101386373A (en) | 2009-03-18 |
| CN101386373B CN101386373B (en) | 2011-06-22 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102583028A (en) * | 2011-01-07 | 2012-07-18 | 北新集团建材股份有限公司 | Control device of pure-cotton light mineral wool acoustic board lifting system at emergency exit |
| CN104418144A (en) * | 2013-09-10 | 2015-03-18 | 北新集团建材股份有限公司 | Steering transmission equipment for plate and steering transmission method thereof |
| WO2015096623A1 (en) * | 2013-12-24 | 2015-07-02 | 北新集团建材股份有限公司 | Control system for multi-chain synchronous operation and method for synchronous operation thereof |
| CN104828627A (en) * | 2015-04-20 | 2015-08-12 | 南京我乐家居制造有限公司 | Intelligent storehouse inbound device used for sheet material production line and method thereof |
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| JPS5912565B2 (en) * | 1976-12-20 | 1984-03-24 | 松下電器産業株式会社 | Thin plate feeding/unloading device |
| DE3403215A1 (en) * | 1983-02-12 | 1984-08-16 | E.C.H. Will (Gmbh & Co), 2000 Hamburg | Device for discharging piles of paper from a conveying line |
| DE3322561A1 (en) * | 1983-06-23 | 1985-01-03 | G. Siempelkamp Gmbh & Co, 4150 Krefeld | System for combining laminate elements to form packs |
| CH670242A5 (en) * | 1986-07-07 | 1989-05-31 | Elpatronic Ag | |
| IT1269249B (en) * | 1994-08-19 | 1997-03-26 | Sacs Artigiana Costr Smalta | PLATFORM MATERIAL STACKING MACHINE |
| CN201102805Y (en) * | 2007-09-10 | 2008-08-20 | 北新集团建材股份有限公司 | Extracting device for primitive plate of mineral wool acoustic board |
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- 2007-09-10 CN CN2007101215814A patent/CN101386373B/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102583028A (en) * | 2011-01-07 | 2012-07-18 | 北新集团建材股份有限公司 | Control device of pure-cotton light mineral wool acoustic board lifting system at emergency exit |
| CN102583028B (en) * | 2011-01-07 | 2014-04-09 | 北新集团建材股份有限公司 | Control device of pure-cotton light mineral wool acoustic board lifting system at emergency exit |
| CN104418144A (en) * | 2013-09-10 | 2015-03-18 | 北新集团建材股份有限公司 | Steering transmission equipment for plate and steering transmission method thereof |
| WO2015096623A1 (en) * | 2013-12-24 | 2015-07-02 | 北新集团建材股份有限公司 | Control system for multi-chain synchronous operation and method for synchronous operation thereof |
| CN104828627A (en) * | 2015-04-20 | 2015-08-12 | 南京我乐家居制造有限公司 | Intelligent storehouse inbound device used for sheet material production line and method thereof |
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