Summary of the invention
The objective of the invention is to propose a kind of rolled piece that both can prevent and skid and the head splitting, can make rolled piece obtain good tissue and mechanical performance again, and guarantee the rolling mill practice of the lead treated steel that rolling line carries out smoothly.
Purpose of the present invention can be achieved through the following technical solutions:
The rolling mill practice of lead treated steel, utilize milling train to be rolled, comprise the roughing operation, in roll operation, pre-finish rolling operation, finish rolling operation, in the roughing operation, the controlled rolling temperature is 1030~1060 ℃, and first three sortie material type of milling train dwindles 1~3 millimeter on the basis of standard material type; In roll in the operation, milling train material type adopts the standard material type, the controlled rolling temperature is 980~1030 ℃; In the pre-finish rolling operation, milling train material type adopts the standard material type, and the controlled rolling temperature is 1060~1030 ℃, and the rolled piece temperature arrives 1005~1040 ℃ after the pre-finish rolling operation; In the finish rolling operation, the control rolled piece is gone into the finishing mill temperature less than 980 ℃, and milling train material type adopts the standard material type, and the controlled rolling temperature is 1020~1050 ℃.
Purpose of the present invention can also further realize by following technical measures:
Adopt water under high pressure that rolled piece is carried out de-scaling before the rolling mill practice of aforesaid lead treated steel, wherein said roughing operation, pressure is 70~130Mpa.
The rolling mill practice of aforesaid lead treated steel, in the wherein said roughing operation, the roughing operation is carried out de-scaling with adopting water under high pressure mid-term to rolled piece early stage, and pressure is 70~130Mpa.
The rolling mill practice of aforesaid lead treated steel, by reduce mill speed guarantee rolled piece in roughing zone rolling temperature in 1030~1060 ℃ of scopes.
The rolling mill practice of aforesaid lead treated steel, after the wherein said roughing operation, in roll operation before, utilize water-cooling groove that rolled piece is cooled off, make the rolled piece temperature arrive 950~1030 ℃.
The rolling mill practice of aforesaid lead treated steel, after the wherein said pre-finish rolling operation, before the finish rolling operation, using just, cold turbulent flow water tank makes the rolled piece temperature arrive 955~980 ℃.
The rolling mill practice of aforesaid lead treated steel after the wherein said pre-finish rolling operation, before the finish rolling operation, uses the empty pipe of crossing of water-cooled to make the rolled piece temperature arrive 955~980 ℃ with the water-cooled guide and guard.
Advantage of the present invention is: because the rolling temperature to each operation is controlled in the operation of rolling, prevented rolled piece because of the splitting of cold and hot crisp sensitiveness head causes heap steel accident, also prevented the too high and sipping fault of generation of invar temperature.Behind the rolling mill practice that has used lead treated steel of the present invention, the lumber recovery of lead treated steel steadily improves, in useless rate obviously descend, hundred tons of steel reduce fault time significantly.The inventor uses the rolling mill practice of lead treated steel of the present invention respectively 8 batches of lead treated steels to be rolled, and to its lumber recovery, in useless rate, hundred tons of steel add up fault time, draw the following table data:
Table 1
Lot number |
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
Lumber recovery % |
91.42 |
92.98 |
85.74 |
91.85 |
92.1 |
95.72 |
93.47 |
93.25 |
In useless rate % |
5.44 |
4.42 |
4.63 |
1.21 |
1.32 |
0 |
1.66 |
1.08 |
Hundred tons of steel fault time (min) |
15.8 |
64.2 |
54.4 |
27.2 |
19.8 |
5.3 |
7.3 |
3.3 |
Can be learnt by last table: after adopting the rolling mill practice of lead treated steel of the present invention, the lumber recovery of lead treated steel is greatly improved, in useless rate obviously descend, hundred tons of steel reduce fault time significantly.
The specific embodiment
Embodiment one
Present embodiment is to Φ 6.5mm, long 10~12m, billet size is that the square billet of 150mm*150mm is rolled, and uses milling train to be rolled, milling train be divided into the roughing zone, in roll zone, pre-finish rolling zone, finishing mill zone.The roughing zone is totally 8 sorties, for cross-arranging type underloading milling train, is numbered 0#~7#; In roll zone totally 4 sorties, for cross-arranging type underloading milling train, be numbered 8#~11#; Pre-finish rolling zone and finishing mill zone are horizontally and vertically alternative formula milling train, totally 14 sorties, and the finish rolling zone number is 12#~15# in advance.Lead treated steel is through entering rolling mill practice behind the heating process, and lead treated steel goes out to heat furnace temperature at 1140--1190 ℃, rolling mill practice comprise the roughing operation, in roll operation, pre-finish rolling operation, finish rolling operation.
Before the roughing operation, adopt water under high pressure that rolled piece is carried out de-scaling, pressure is 100Mpa, the iron scale of billet surface is all broken, if the billet surface iron scale is not eliminated totally, then use standby rubber water pipe that billet surface is carried out high-pressure water descaling at 0# milling train place, arrange standby rubber water pipe to carry out the cleaning of iron scale behind the 4# milling train, it is clean that the billet surface iron scale is removed.
The roughing operation is carried out in milling train roughing zone, i.e. 0#~7# milling train, and 0#~7# milling train standard material type such as following table:
Table 2
The milling train sortie |
0# |
1# |
2# |
3# |
4# |
5# |
6# |
7# |
Material type (mm) |
105±2 |
112±2 |
75±2 |
92±1 |
55±1 |
65±1 |
37.5±1 |
50±1 |
Because the pass of preceding 3 sorties (0#~2# milling train) is a box, suitably increase deflection and can not produce cracking, be the pass schedule of circle-ellipse-circle successively from 3# milling train~7# design of section of rolling mill.First three sortie (0#~2#) receive the small powder type, 0# dwindles 3mm, and 1# dwindles 2mm, 2# dwindles 2mm, because front sortie material type diminishes, (the material type of 3#~7#) remains unchanged or receives the small powder type slightly all the other sorties of roughing, is actually 3#~7# milling train drafts and amplifies relatively.Adopt the probability of lead treated steel workpiece front end cracking behind this material type to obtain reduction.The material type is adjusted as following table:
Table 3
The milling train sortie |
0# |
1# |
2# |
3# |
4# |
5# |
6# |
7# |
Material type (mm) |
102±1 |
110±1 |
73±1 |
90±0.5 |
55±0.5 |
65±0.5 |
37.5±0.5 |
50±0.5 |
By suitable reduction mill speed guarantee rolled piece in roughing zone rolling temperature in 1030~1060 ℃ of scopes.Former mill speed is 92m/s, now mill speed is reduced 4m/s, and making mill speed is 88m/s.In addition, come the controlled rolling temperature, gas flow and hot air flowrate such as following table by control milling train roughing zone hot air flowrate and gas flow:
Table 4
|
Hot air flowrate (m
3/h)
|
Gas flow (m
3/h)
|
Last bringing-up section |
8000~9000 |
1000~1500 |
Following bringing-up section |
10000~11000 |
900~1300 |
Rolled piece rolls the zone in entering before, shear through CV50 that workpiece front end is laggard goes into water-cooling groove (tank that is undertaken by two relative water flowings of external water pipe) the rolled piece temperature is descended 30 ℃, reach about 980~1015 ℃.In roll operation and in milling train, roll the zone and carry out, i.e. 8#~11# milling train, in roll operation milling train material type and adopt the standard material type, the controlled rolling temperature is 980~1030 ℃, by the water-cooling groove before the 8# rolling temperature is reduced.In addition, mill speed is reduced 3m/s on the original basis, making rolling temperature is within 980~1030 ℃.
Pre-finish rolling operation is carried out in the pre-finish rolling of milling train zone, and sortie is 12#~15#, and milling train material type adopts the standard material type, and the controlled rolling temperature is 1060~1030 ℃.By pre-finish rolling zone water-cooled guide and guard controlled rolling temperature, and mill speed reduced 4m/s on the original basis, making rolling temperature is 1060~1030 ℃.By in roll and pre-finish rolling zone after the temperature of rolled piece reach 1005~1040 ℃.Rolled piece enters the finish rolling operation after the CV20 shearing, rolled piece is gone into the temperature of finish rolling operation still relatively up to 1000~1030 ℃, for avoiding rolled piece in finishing mill, to skid, suppressing lead treated steel crystal grain simultaneously at high temperature grows up, make rolled piece pass through the cooling of cold turbulent flow water tank just, temperature is descended about 150 ℃ reach 955~980 ℃, assurance lead treated steel wire rod is gone into the finishing mill temperature less than 980 ℃.
The finish rolling operation is carried out in milling train finish rolling zone, and sortie is that 16#~25# milling train material type adopts the standard material type, and the controlled rolling temperature is 1020~1050 ℃.Cross pipe and water-cooled guide and guard controlled rolling temperature by the water-cooled in finish rolling zone is empty, and mill speed is reduced 2m/s on the original basis, making rolling temperature is 1020~1050 ℃.
Embodiment two
Present embodiment is to Φ 8mm, long 10~12m, billet size is that the square billet of 150mm*150mm is rolled, and uses milling train to be rolled, rolling mill practice comprise the roughing operation, in roll operation, pre-finish rolling operation, finish rolling operation.
Before the roughing operation, adopt water under high pressure that rolled piece is carried out de-scaling, pressure is 120Mpa, the iron scale of billet surface is all broken, if the billet surface iron scale is not eliminated totally, then use standby rubber water pipe that billet surface is carried out high-pressure water descaling at 0# milling train place, arrange standby rubber water pipe to carry out the cleaning of iron scale behind the 4# milling train, it is clean that the billet surface iron scale is removed.
The roughing operation is carried out in milling train roughing zone, i.e. 0#~7# milling train, and 0#~7# milling train standard material type such as following table:
Table 5
The milling train sortie |
0# |
1# |
2# |
3# |
4# |
5# |
6# |
7# |
Material type (mm) |
105±2 |
112±2 |
75±2 |
92±1 |
55±1 |
65±1 |
37.5±1 |
50±1 |
Because the pass of preceding 3 sorties (0#~2# milling train) is a box, suitably increase deflection and can not produce cracking, be the pass schedule of circle-ellipse-circle successively from 3# milling train~7# design of section of rolling mill.(0#~2#) receives the small powder type to first three sortie, and 0# dwindles 2mm, and 1# dwindles 3mm, and 2# dwindles 3mm, because front sortie material type diminishes, (the material type of 3#~7#) remains unchanged or receives the small powder type slightly all the other sorties of roughing.The material type is adjusted as following table:
Table 6
The milling train sortie |
0# |
1# |
2# |
3# |
4# |
5# |
6# |
7# |
Material type (mm) |
103±1 |
109±1 |
72±1 |
90±0.5 |
55±0.5 |
65±0.5 |
37.5±0.5 |
50±0.5 |
By suitable reduction mill speed guarantee rolled piece in roughing zone rolling temperature in 1030~1060 ℃ of scopes.Former mill speed is 92m/s, now mill speed is reduced 3m/s, and making mill speed is 89m/s.In addition, come the controlled rolling temperature, gas flow and hot air flowrate such as following table by control milling train roughing zone hot air flowrate and gas flow:
Table 7
|
Hot air flowrate (m
3/h)
|
Gas flow (m
3/h)
|
Last bringing-up section |
9000~10000 |
1500~1600 |
Following bringing-up section |
9000~10000 |
800~900 |
Rolled piece rolls the zone in entering before, shear through CV50 that workpiece front end is laggard goes into water-cooling groove the rolled piece temperature is descended 30 ℃, reach about 980~1015 ℃.In roll operation and in milling train, roll the zone and carry out, i.e. 8#~11# milling train, in roll operation milling train material type and adopt the standard material type, the controlled rolling temperature is 980~1030 ℃, by the water-cooling groove before the 8# rolling temperature is reduced.In addition, mill speed is reduced 5m/s on the original basis, making rolling temperature is within 980~1030 ℃.
Pre-finish rolling operation is carried out in the pre-finish rolling of milling train zone, and sortie is 12#~15#, and milling train material type adopts the standard material type, and the controlled rolling temperature is 1060~1030 ℃.By pre-finish rolling zone water-cooled guide and guard controlled rolling temperature, and mill speed reduced 5m/s on the original basis, making rolling temperature is 1060~1030 ℃.By in roll and pre-finish rolling zone after the temperature of rolled piece reach 1005~1040 ℃.Rolled piece enters the finish rolling operation after the CV20 shearing, rolled piece is gone into the temperature of finish rolling operation still relatively up to 1000~1030 ℃, for avoiding rolled piece in finishing mill, to skid, suppressing lead treated steel crystal grain simultaneously at high temperature grows up, make rolled piece pass through the cooling of cold turbulent flow water tank just, temperature is descended about 150 ℃ reach 955~980 ℃, assurance lead treated steel wire rod is gone into the finishing mill temperature less than 980 ℃.
The finish rolling operation is carried out in milling train finish rolling zone, and sortie is that 16#~25# milling train material type adopts the standard material type, and the controlled rolling temperature is 1020~1050 ℃.Cross pipe and water-cooled guide and guard controlled rolling temperature by the water-cooled in finish rolling zone is empty, and mill speed is reduced 3m/s on the original basis, making rolling temperature is 1020~1050 ℃.
The present invention can also have other embodiment, and the technical scheme that equal replacement of all employings or equivalent transformation form all drops within the scope of protection of present invention.