Improved lithium-ferrous disulfide battery and manufacturing method thereof
Technical Field
The invention relates to a lithium-ferrous disulfide battery used for electronic products such as toy cars, remote control toys, digital cameras, shavers and the like and a manufacturing method thereof, in particular to an improved lithium-ferrous disulfide battery and a manufacturing method thereof.
Background
At present, electronic products are rapidly developed towards diversification and miniaturization, the field of batteries is promoted to change day by day, and the batteries are required to have high specific energy, long service life, low price and convenient use. Therefore, disposable high-energy batteries with better performance and stronger adaptability are continuously generated. A newer type of lithium-ferrous disulfide primary cell (Li-FeS) has been developed that is lighter in weight and has better high power discharge performance 2 )。
The lithium-ferrous disulfide battery belongs to a primary lithium battery series, and the electrolyte adopts organic electrolyte, and the open-circuit voltage is about 1.5V. The main characteristics of the battery are as follows: (1) the discharge voltage is high and relatively flat. And (2) the discharge capacity is large. For example: the AA type battery had an average discharge capacity of 2900mAh when discharged at 1000mA to 0.8V. (3) high power density, and large current discharge. For example, AA batteries can be discharged continuously at a maximum discharge current of 2.0A. (4) high volumetric and gravimetric energy density. (5) The working temperature range is wide, between 40 ℃ below zero and 60 ℃, wherein the low-temperature performance is particularly outstanding. (6) The high-temperature storage performance is good, and the high-temperature storage can be stored at the temperature of 60 ℃. (7) the storage life is long, and the product can be stored for 10 years at normal temperature. And (8) mercury, cadmium and lead are not contained, and the environment-friendly requirement is met. (9) The negative electrode plate of the existing primary lithium battery series is generally manufactured by cutting a metal lithium foil into a certain size.
The current market condition is that a low-grade battery is dominant, and the requirement of heavy load work of electric appliances in the market is far from being met. For example, a digital camera can take about 650 pictures continuously using an alkaline zn-mn cell (with the flash light on and the picture screen 3072 × 1728), and a conventional li-ferrous disulfide cell can take 1500 pictures continuously (with the flash light on and the picture screen 3072 × 1728).
Disclosure of Invention
Based on the data, the invention further improves the performance of the battery such as large-current discharge capacity and the like by changing the internal structures of the negative electrode plate and the like of the battery, and prolongs the service time and the service effect of the lithium-ferrous disulfide battery.
The invention aims to provide a lithium-ferrous disulfide battery with small internal resistance, good large-current discharge performance, good pulse discharge performance, high discharge plateau, no depression voltage and good performance consistency and a manufacturing method thereof.
In order to achieve the purpose, the invention adopts the technical scheme that:
an improved lithium-ferrous disulfide battery comprising: the electrolyte comprises a shell, wherein a positive electrode plate, a negative electrode plate and a porous isolating membrane are arranged in the shell, the porous isolating membrane is arranged between the positive electrode plate and the negative electrode plate, and organic electrolyte is filled in the shell; the positive electrode plate comprises a positive active substance and a positive current collector, wherein the positive active substance is ferrous disulfide; the method is characterized in that: the negative electrode plate comprises a negative active substance and a negative current collector, wherein the negative active substance is a metal lithium foil, and the negative current collector is selected from the following materials: copper mesh, porous aluminum foil, aluminum mesh, porous copper foil, foamed nickel, porous nickel foil, or nickel mesh.
According to the improved lithium-ferrous disulfide battery, the characteristics are as follows: and the metal lithium foil in the negative electrode plate and the negative current collector are pressed together, and a tab is connected to the negative current collector.
According to the improved lithium-ferrous disulfide battery, the characteristics are as follows: and a positive current collector in the positive electrode plate is selected from the following components: aluminum foil, aluminum mesh, copper foil, copper mesh, foamed nickel, nickel foil, or nickel mesh.
According to the improved lithium-ferrous disulfide battery, the characteristics are as follows: the positive electrode plate is prepared by uniformly mixing a positive active substance, a binder and a conductive agent according to a proportion to form slurry, and then coating the slurry on a positive current collector; the weight ratio of the positive active substance, the binder and the conductive agent in the positive electrode slice is 70-95: 3 to 20:2 to 10.
According to the improved lithium-ferrous disulfide battery, the characteristics are as follows: according to the weight portion ratio, the positive active material ferrous disulfide (FeS) 2 ) 85 parts by weight; a binder polyvinylidene fluoride (PVDF) 10; acetylene black 5 as a conductive agent.
According to the improved lithium-ferrous disulfide battery, the characteristics are as follows: the porous isolating membrane is selected from the following components: polyethylene film, polypropylene film or modified polymers thereof, or nonwoven fabric or cellulose.
According to the improved lithium-ferrous disulfide battery, the characteristics are as follows: in the organic electrolyte: the electrolyte salt may be lithium iodide (LiI), lithium perchlorate (LiClO) 4 ) (ii) a The electrolyte solvent can be one or a mixed solvent of Ethylene Carbonate (EC), propylene Carbonate (PC) cyclic ester, dimethyl carbonate (DMC), diethyl carbonate (DEC) chain ester and butyrolactone (GBL); the concentration of the electrolyte is 0.5-5.0 mol/L.
According to the improved lithium-ferrous disulfide battery, the characteristics are as follows: in the organic electrolyte: lithium iodide (LiI) is selected as electrolyte salt; the electrolyte solvent is a mixed solvent of Ethylene Carbonate (EC) and Propylene Carbonate (PC), wherein: the weight ratio of Ethylene Carbonate (EC) to Propylene Carbonate (PC) was 1:1 and the electrolyte concentration was 1.0mol/l.
A method of making the improved lithium-ferrous disulfide battery, characterized by the steps of:
a. mixing, stirring and dispersing the positive active material, the binder and the conductive agent according to the weight part ratio to obtain uniform slurry;
b. coating the positive current collector to prepare a positive electrode slice;
c. c, compacting the positive electrode plate prepared in the step b by using a tablet press;
d. c, cutting the positive electrode plate manufactured in the step c;
e. cutting the metal lithium foil and the metal current collector in the negative electrode plate;
f. pressing the metal lithium foil and the metal current collector in the negative electrode plate together;
g. slitting the porous isolating membrane;
h. assembling the positive electrode plate prepared in the step d, the negative electrode plate prepared in the step f and the porous isolating membrane prepared in the step g together;
i. adding an electrolyte;
j. and packaging to obtain the lithium-ferrous disulfide battery.
The manufacturing method of the improved lithium-ferrous disulfide battery is characterized by comprising the following steps:
(1) Preparing positive electrode slurry; the raw materials are proportioned according to the weight portion, polyvinylidene fluoride (PVDF) is firstly dissolved in N-methyl pyrrolidone (NMP), and then ferrous disulfide (FeS) 2 ) Mixing, stirring and dispersing the acetylene carbon black with the acetylene carbon black to prepare uniform anode slurry;
(2) Coating the positive slurry on the surface of an aluminum foil in a casting manner to prepare a positive electrode slice, pressing on a tablet press, and cutting into appropriate sizes, wherein the positive slurry can be coated on one surface or two surfaces of the aluminum foil;
(3) Cutting the metal lithium foil and the negative current collector in the negative electrode plate into proper sizes;
(4) Pressing the metal lithium foil in the negative electrode plate and the negative electrode current collector together;
(5) Cutting the porous isolating membrane into proper sizes;
(6) Winding a positive electrode plate with a proper size, a negative electrode plate with a proper size and a porous separation film with a proper size into a winding core; the invention can also manufacture the electrode by other conventional methods;
(7) Putting the winding core in the step 6 into a metal shell;
(8) Pouring organic electrolyte, wherein lithium iodide (LiI) is selected as electrolyte salt; the electrolyte solvent is a mixed solvent of Ethylene Carbonate (EC) and Propylene Carbonate (PC);
(9) And packaging to obtain the lithium-ferrous disulfide battery product.
The invention has the beneficial effects that: the invention further improves the performances of the battery such as large-current discharge capacity and the like by changing the internal structures of the negative electrode plate and the like of the battery, and prolongs the service time and the use effect of the lithium-ferrous disulfide battery. On the basis of retaining the advantages of the primary lithium-ferrous disulfide battery, the invention has the advantages of small internal resistance, good large-current discharge performance, good pulse discharge performance, high discharge platform, no depression voltage and good performance consistency. The rated voltage of the improved lithium-ferrous disulfide battery manufactured by the technical scheme is 1.5V, and the improved lithium-ferrous disulfide battery has the same commonalities of lithium-ferrous disulfide batteries with other structures, such as the advantages of large capacity, light weight, no pollution and the like; meanwhile, the high-power discharge lamp has the advantages of no depression voltage, small internal resistance, high discharge platform, good high-rate discharge performance, long service life and the like. The high-power electronic toy is used for high-power electronic products such as digital cameras, electric toys and the like, and has better performance. The lithium-ferrous disulfide battery can continuously photograph about 2300 pictures (the flash light is turned off, and the photographing screen is 3072 × 1728), and the number of the photographs is 1.5 times that of the conventional lithium-ferrous disulfide battery.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the negative electrode tab in the present invention.
Fig. 3 is another schematic structural diagram of the negative electrode tab.
Fig. 4 is a third structural schematic diagram of the negative electrode tab.
Fig. 5 is a schematic structural view of a negative electrode tab of a conventional battery.
In the drawings: 1. a metallic lithium foil; 2. a negative current collector; 3. a porous separator film; 4. a positive electrode sheet; 5. assembling a cap; 6. a housing; 7. and (7) a tab.
Detailed Description
The invention is further described with reference to the following figures and specific examples:
the negative electrode sheet of the existing primary lithium battery series is generally manufactured by cutting a metal lithium foil into a certain size. The invention uses the metal lithium foil as the negative active material, uses the metal net or the porous metal foil as the negative current collector, and presses the metal lithium foil and the metal net or the porous metal foil together to manufacture the negative electrode slice.
On the basis of keeping the advantages of the primary lithium-ferrous disulfide battery, the invention provides an improved lithium-ferrous disulfide battery which has the advantages of small internal resistance, good large-current discharge performance, good pulse discharge performance, high discharge platform, no depression voltage and good performance consistency.
An improved lithium-ferrous disulfide battery of the present invention is shown in fig. 1, and includes: a shell 6, and a combined cover cap 5 is arranged at the upper end of the shell. A positive electrode plate 4, a negative electrode plate and a porous isolating membrane 3 are arranged in the shell 6, the porous isolating membrane 3 is arranged between the positive electrode plate 4 and the negative electrode plate, and organic electrolyte is filled in the shell. The positive electrode plate 4 includes a positive active material and a positive current collector, and the positive active material is ferrous disulfide.
As shown in fig. 1, 2, 3, and 4, the negative electrode sheet of the present invention includes a negative active material and a negative current collector 2, the negative active material is a metal lithium foil 1, and the negative current collector 2 is selected from: copper mesh, porous aluminum foil, aluminum mesh, porous copper foil, foamed nickel, porous nickel foil, or nickel mesh.
The metal lithium foil 1 in the negative electrode plate and the negative current collector 2 are pressed together, and a tab 7 is connected to the negative current collector 2.
The positive current collector in the positive electrode plate 4 is selected from: aluminum foil, aluminum mesh, copper foil, copper mesh, foamed nickel, nickel foil, or nickel mesh.
The positive electrode plate 4 is prepared by uniformly mixing a positive active material, a binder and a conductive agent into slurry according to a proportion and then coating the slurry on a positive current collector; the weight ratio of the positive active material, the binder and the conductive agent in the positive electrode piece 4 is 70-95: 3 to 20:2 to 10.
The porous isolating membrane 3 is selected from: polyethylene film, polypropylene film or modified polymers thereof, or nonwoven fabric or cellulose.
In the organic electrolyte: the electrolyte salt may be lithium iodide (LiI), lithium perchlorate (LiClO) 4 ) Etc.; the electrolyte solvent may be one or a mixture of cyclic esters such as Ethylene Carbonate (EC) and Propylene Carbonate (PC), chain esters such as dimethyl carbonate (DMC) and diethyl carbonate (DEC), and butyrolactone (GBL); the concentration of the electrolyte is 0.5-5.0 mol/L.
A method of manufacturing an improved lithium-ferrous disulfide battery:
a. mixing, stirring and dispersing the positive active material, the binder and the conductive agent according to the weight part ratio to obtain uniform slurry;
b. coating the positive current collector to prepare a positive electrode slice;
c. pressing and compacting the positive electrode plate prepared in the step b by using a tablet press;
d. c, cutting the positive electrode plate manufactured in the step c;
e. cutting the metal lithium foil and the metal current collector in the negative electrode plate;
f. pressing the metal lithium foil and the metal current collector in the negative electrode plate together;
g. slitting the porous isolating membrane;
h. assembling the positive electrode plate prepared in the step d, the negative electrode plate prepared in the step f and the porous isolating membrane prepared in the step g together;
i. adding an electrolyte;
j. and packaging to obtain the lithium-ferrous disulfide battery.
Examples
The invention is manufactured by the following steps:
(1) And (5) preparing positive electrode slurry. The raw materials are proportioned according to the following weight portions:
ferrous disulfide (FeS) as positive electrode active material 2 ) 85;
A binder polyvinylidene fluoride (PVDF) 10;
acetylene black 5 as a conductive agent;
the preparation method comprises the following steps: dissolving 10 parts by weight of polyvinylidene fluoride (PVDF) in 90 parts by weight of N-methylpyrrolidone (NMP), and then dissolving 85 parts by weight of ferrous disulfide (FeS) 2 ) And 5 parts by weight of acetylene black, and the acetylene black are mixed, stirred and dispersed to prepare uniform anode slurry.
(2) Coating the positive slurry on the surface of an aluminum foil in a casting manner to prepare a positive electrode slice, pressing on a tablet press, and cutting into pieces with proper sizes. The positive electrode slurry of the present invention may be coated on one or both sides of an aluminum foil.
(3) And cutting the metal lithium foil and the negative current collector in the negative electrode plate into proper sizes.
(4) And pressing the metal lithium foil in the negative electrode plate and the negative electrode current collector together.
(5) The porous separator is cut to the appropriate size.
(6) And winding the positive electrode plate with a proper size, the negative electrode plate with a proper size and the porous separation film with a proper size into a winding core. The invention can also be used for manufacturing the electrode by other conventional methods.
(7) And (4) filling the winding core in the step 6 into a metal steel shell.
(8) And (4) pouring an electrolyte. Lithium iodide (LiI) is selected as electrolyte salt; the electrolyte solvent is a mixed solvent of Ethylene Carbonate (EC) and Propylene Carbonate (PC), wherein: the weight ratio of Ethylene Carbonate (EC) to Propylene Carbonate (PC) is 1:1. The concentration of the electrolyte was 1.0mol/L.
(9) And packaging to obtain the lithium-ferrous disulfide product.
The invention is compared with the existing lithium-ferrous disulfide battery:
the positive electrode sheet of example 1 was used as the positive electrode sheet of the existing lithium-ferrous disulfide battery. And directly using metal lithium foil for the cathode electrode plate to prepare the comparative product of the invention.
The phi 14 x 50 (cylindrical AA lithium-ferrous disulfide cell, 14mm in diameter and 50mm in height) products were prepared separately from the inventive and comparative cells.
In the cylindrical AA lithium-ferrous disulfide battery prepared in the embodiment of the invention, the 1500mA pulse discharge capacity can reach 2000mAh, the platform voltage for 1000mA discharge is 1.35V, and the platform voltage for 2000mA discharge is 1.21V.
When the lithium-iron disulfide battery is used on a digital camera (a flash lamp is turned on), about 2300 pictures can be taken, and 1500 pictures can be continuously taken by the comparative lithium-iron disulfide battery. The number of photographs taken was 1.5 times greater than that of the lithium-iron disulfide battery in the comparative example.
The above-mentioned embodiments are merely illustrative of the preferred embodiments of the present invention, and do not limit the concept and the protection scope of the present invention, and various modifications and improvements of the technical solution of the present invention made by those skilled in the art without departing from the design concept of the present invention shall fall within the protection scope of the present invention.