CN101382276B - Desuperheating heating technology for spinning beam and system for actualizing the technology - Google Patents
Desuperheating heating technology for spinning beam and system for actualizing the technology Download PDFInfo
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- CN101382276B CN101382276B CN2008101212420A CN200810121242A CN101382276B CN 101382276 B CN101382276 B CN 101382276B CN 2008101212420 A CN2008101212420 A CN 2008101212420A CN 200810121242 A CN200810121242 A CN 200810121242A CN 101382276 B CN101382276 B CN 101382276B
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Abstract
The invention discloses a desuperheating heating technique of spinning cases, which heats thermal medium through a thermal medium stove, transmits the high-temperature gassy thermal medium into a desuperheating device through pressure, sprays liquid condensate into the desuperheating device, controls the temperature inside the desuperheating device achieving the vapor and liquid balance by controlling the pressure of an outlet of the desuperheating device, distributes and transmits the thermal medium that achieves the vapor and liquid balance into a heated case, thus realizing heating. Incoagulable gas inside the heating case is exhausted through a vent pipe. The liquid condensate inside the heating case flows back to a low-position storage tank, and the pressure inside each heating unit is kept equal by ensuring the equality of the liquid level of each liquid condensate backflow pipe. The desuperheating heating technique of the spinning cases can directly use a large-scale thermal medium stove for heating the thermal medium, large amount of the thermal medium which is in vapor state can be transmitted by providing only pressure, and compared with original electric thermal medium heating techniques, the desuperheating heating technique of the spinning cases saves large amount of energy and lowers the production cost of enterprises.
Description
Technical field
The present invention relates to the desuperheating heating means of a kind of heating technique, particularly a kind of spinning manifold and the system that implements this method.
Background technology
Since two thousand, domestic chemical fibre already grows at top speed, and 07 annual capacity has reached 2,570 ten thousand tons, the average ton of chemical fibre industry product power consumption has surpassed 576 degree, the power consumption of whole industry year surpasses 15,000,000,000 degree, and along with domestic and international energy prices promote, the chemical fiber factory cost pressure increases the weight of day by day.Present chemical fibre spinning manifold, generally adopting a kind of electrical heating heating agent stove to heat, is example with a typical production line, 36 of spinning, the general 2-3 platform electrical heating heating agent stove that adopts heats average every electrical heating heating agent stove power consumption 25-30 degree/h to spinning manifold.Article one, one day power consumption 1440-1800 of line degree not only consumes a large amount of energy, and the efficiency of heating surface is low, and the cost of whole system is also higher relatively.
Summary of the invention
The objective of the invention is provides power consumption low for the deficiency that solves above-mentioned technology, and the control temperature is convenient, the desuperheating heating means of the spinning manifold that security performance is high and the system that implements this method.
In order to achieve the above object, the desuperheating heating means of the spinning manifold of the present invention's design, be by heating agent stove heating heating agent, with the high-temperature gas heating agent by pressure transmission in desuperheater, the liquid condensate liquid of spray in desuperheater is because the relation of heating agent pressure and temperature is one to one, so can be by the temperature during stream-liquid phase balance in the pressure control desuperheater of control desuperheater outlet, to reach heating agent behind the stream-liquid phase balance and distribute and be transported to the heating casing, heat.Incoagulable gas in the heating casing is taken away by blow-down pipe.Condensate liquid in the heating casing is back in the low level storage tank, and is identical by guaranteeing the liquid level on each condensate liquid return duct, so that the pressure in each heating casing equates.
The desuperheating heating means of the spinning manifold that the present invention is designed, can directly use large-scale heating agent stove that heating agent is heated, and a large amount of heating agents are the vapour phase state, only need provide pressure just can transmit, compare with electrical heating heating agent technology in the past and to have saved a large amount of energy, also reduced enterprise's production cost.Simultaneously, the desuperheating heating means of this spinning manifold by the temperature of pressure control heating agent, also make the control of system temperature convenient accurately.
In order to achieve the above object, the desuperheating heating system of the present invention's design, it mainly comprises heating agent stove and heating casing, be provided with desuperheater in the desuperheating heating system, desuperheater is provided with the heating agent import, the heating agent outlet, the spray head and first condensate outlet, the heating agent import is connected with the heating agent stove by heating agent admission pipeline, and the heating agent import is provided with automatic vapour phase heating agent pressure-regulating valve, the heating agent outlet is connected with the heating casing by heating agent steam outlet pipe line, spray head is connected with spray pipe, condensate outlet is connected to the low level storage tank by condensate line, the heating casing is provided with second condensate outlet, and second condensate outlet also is connected to the low level storage tank by condensate line.Also be connected with blow-down pipe on the heating casing, blow-down pipe is provided with restricting orifice, enlarged tube, thermometer and needle valve.The interior incoagulable gas of heating casing can be taken away by blow-down pipe, and make heating agent partial condensation in enlarged tube, and can guarantee that by restricting orifice each heating agent flow regime that is heated in the unit is approaching, make the temperature that is heated between the casing even, thermometer can show whether be heated the unit contains incoagulable gas, or be heated the unit and whether reach the design temperature requirement, moreover blow-down pipe can also be before intensification or is made during fault system be in negative pressure to leak avoiding.Automatically also can be provided with by-pass line on the vapour phase heating agent pressure-regulating valve, and on this by-pass line, be provided with manual vapour phase heating agent pressure-regulating valve, automatically during vapour phase heating agent pressure-regulating valve fault or during the control valve scarce capacity, hand switch bypass valve control heating agent pressure plays the effect that replenishes or substitute.On all pipelines, be equipped with isolating valve,, cut off when being used for each system overhaul or during fault, guarantee security of system.
The desuperheating heating system that the present invention is designed, can use large-scale coal furnace or oil burner as the heating agent stove, having a spot of condensate liquid to reflux simultaneously needs pump to do the power transmission, all the other vapour phase heating agents pass through pressure transmission, greatly reduce the energy that heating process will consume, integrated cost is below 0.43 times of original electric heating system.And facility has blow-down pipe and isolating valve,, has guaranteed in any case, and system can both safely and steadily run.It is low that this desuperheating heating system also has the overall system cost, security performance height, characteristics such as structure letter.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention 2
The specific embodiment
The utility model will be further described in conjunction with the accompanying drawings below by embodiment.
Embodiment 1
The desuperheating heating means of the spinning manifold that present embodiment is described, be by large-scale heating agent stove heating heating agent, after heating agent is heated into the vapour phase heating agent, mode by pressure transmission is transferred in the desuperheater, the liquid condensate liquid of spray in desuperheater, and by the temperature during stream-liquid phase balance in the pressure control desuperheater of control desuperheater outlet, will reach heating agent behind the stream-liquid phase balance and distribute to be transported to and be heated casing, carry out heating work.Incoagulable gas in the heating casing is taken away by blow-down pipe.The heating agent that becomes condensate liquid in the heating casing is back in the low level storage tank, because the condensate liquid return duct directly communicates with heating unit, so identical by guaranteeing the liquid level on each condensate liquid return duct, so that the pressure in each heating unit is equal, to reach the purpose of homogeneous heating.Simultaneously, the condensate liquid part in the low level storage tank comes back to large-scale heating agent stove heating, and another part directly enters by spray pipe and sprays operation in the desuperheater.
Embodiment 2
As shown in Figure 1, the described desuperheating heating system of present embodiment, it mainly comprises heating agent stove and heating casing 1, be provided with desuperheater 2 in the desuperheating heating system, desuperheater 2 is provided with heating agent import 2-1, heating agent outlet 2-2, the spray head 2-3 and the first condensate outlet 2-4, heating agent import 2-1 is connected with the heating agent stove by heating agent admission pipeline 3, and heating agent import 3 is provided with automatic vapour phase heating agent pressure-regulating valve 4, heating agent outlet 2-2 is connected with heating casing 1 by heating agent steam outlet pipe line 5, spray head 2-3 is connected with spray pipe 6, condensate outlet 2-4 is connected to low level storage tank 8 by condensate line 7, heating casing 1 is provided with second condensate outlet, 9, the second condensate outlets 9 and also is connected to low level storage tank 8 by condensate line 7.Also be connected with blow-down pipe 10 on the heating casing 1, blow-down pipe 10 is provided with restricting orifice 10-1, enlarged tube, thermometer 10-3 and needle valve 10-2.Automatically also can be provided with by-pass line on the vapour phase heating agent pressure-regulating valve 4, and on this by-pass line, be provided with manual vapour phase heating agent pressure-regulating valve 11, and on all pipelines, be equipped with isolating valve, 12.
During work, to advance 4 by heating agent inlet wire pipe 3 and automatic vapour phase heating agent pressure-regulating valve from 320 ℃ of left and right sides of heating agent stove high temperature heating agent steam and go into desuperheater 2, heating agent (about 280 ℃) in the liquid phase heating agent spray pipe 6 is from the condensate liquid of this system simultaneously, through entering in the desuperheater 2 after pump conveying, the filtration, high-temperature steam sprayed make heating agent be issued to stream-liquid phase balance in setting pressure, temperature reaches to be set the heating agent that requires (about 290 ℃) and distributes to be delivered to and be heated casing 1.Incoagulable gas is taken away by above-mentioned blow-down pipe 10 in the heating casing 1, heating agent is partial condensation in enlarged tube 10-2, guarantee that by restricting orifice 10-2 each heating agent flow regime that is heated in the unit is approaching, make the temperature of heating casing 1 even, thermometer 10-3 can show whether be heated the unit contains incoagulable gas, or is heated the unit and whether reaches the design temperature requirement.After the 1 interior heating agent condensation of heating casing, condensate liquid enters condensate liquid pipeline 7 by second condensate outlet 9 and flow to low level storage tank 8, on the condensate liquid pipeline 7 stride in its lower section valve closing of liquid pipe 13 time can guarantee that liquid level is identical on each condensate liquid pipeline 7, thereby guarantee that each is heated isostasy between the unit, the interior part heating agent of low level storage tank 7 is pumped to coal furnace, part with counting liquid phase heating agent spray pipe 6.
When automatic vapour phase heating agent pressure-regulating valve 4 faults on the heating agent admission pipeline 3 or control valve scarce capacity, but the manual vapour phase heating agent pressure-regulating valve 11 control heating agent pressure on the hand switch by-pass line.
Blow-down pipe 10 can make system's negative pressure be used for heating agent in the exhaust system when the desuperheating heating system is overhauled or emergency occurred; When temperature switch surpasses regulation in temperature, close vapour phase heating agent control valve; Cut off when the isolating valve, 12 between each system is used for each system overhaul or during fault, guarantee security of system.
Claims (8)
1. the desuperheating heating means of a spinning manifold, it is characterized in that by large-scale heating agent stove heating heating agent, with the high-temperature gas heating agent by pressure transmission in desuperheater, the liquid condensate liquid of spray in desuperheater, temperature by stream-liquid phase balance in the pressure control desuperheater of control desuperheater outlet, to reach heating agent behind the stream-liquid phase balance and distribute and be transported to the heating casing, carry out heating work.
2. the desuperheating heating means of spinning manifold according to claim 1 is characterized in that heating the interior incoagulable gas of casing and take away by blow-down pipe.
3. the desuperheating heating means of spinning manifold according to claim 1 and 2 is characterized in that the condensate liquid that heats in the casing is back in the low level storage tank, and are identical by guaranteeing the liquid level on each condensate liquid return duct, so that the pressure in each heating casing equates.
4. desuperheating heating system that realizes the described heating means of claim 1, it mainly comprises heating agent stove and heating casing, it is characterized in that being provided with desuperheater in the desuperheating heating system, desuperheater is provided with the heating agent import, the heating agent outlet, spray head and condensate outlet, the heating agent import is connected with the heating agent stove by heating agent admission pipeline, and the heating agent import is provided with automatic vapour phase heating agent pressure-regulating valve, the heating agent outlet is connected with the heating casing by heating agent steam outlet pipe line, spray head is connected with spray pipe, condensate outlet is connected to the low level storage tank by condensate line, the heating casing is provided with second condensate outlet, and second condensate outlet also is connected to the low level storage tank by condensate line.
5. desuperheating heating system according to claim 4 is characterized in that being connected with blow-down pipe on the described heating casing, and blow-down pipe is provided with restricting orifice, enlarged tube, thermometer and needle valve.
6. according to claim 4 or 5 described desuperheating heating systems, it is characterized in that on by-pass line, being provided with manual vapour phase heating agent pressure-regulating valve being provided with by-pass line on the vapour phase heating agent pressure-regulating valve automatically.
7. according to claim 4 or 5 described desuperheating heating systems, it is characterized in that being equipped with isolating valve, on all described pipelines.
8. desuperheating heating system according to claim 6 is characterized in that being equipped with isolating valve, on all described pipelines.
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CN2008101212420A CN101382276B (en) | 2008-09-25 | 2008-09-25 | Desuperheating heating technology for spinning beam and system for actualizing the technology |
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CN2008101212420A CN101382276B (en) | 2008-09-25 | 2008-09-25 | Desuperheating heating technology for spinning beam and system for actualizing the technology |
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CN101382276A CN101382276A (en) | 2009-03-11 |
CN101382276B true CN101382276B (en) | 2011-10-05 |
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CN102679387B (en) * | 2012-05-24 | 2014-08-27 | 浙江华鑫化纤有限公司 | Movable type heat medium adding device and method |
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US5724922A (en) * | 1995-07-03 | 1998-03-10 | Shin-Ei Kabushiki Kaisha | Low-temperature steam generator |
CN2799067Y (en) * | 2004-09-29 | 2006-07-26 | 上海聚友化工有限公司 | Circulatory heating system for chemical process |
CN1970853A (en) * | 2006-12-15 | 2007-05-30 | 辽宁银珠化纺集团有限公司 | Spinning machine capable of simultaneously producing two kinds of polyamide fibers |
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- 2008-09-25 CN CN2008101212420A patent/CN101382276B/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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US5724922A (en) * | 1995-07-03 | 1998-03-10 | Shin-Ei Kabushiki Kaisha | Low-temperature steam generator |
CN2799067Y (en) * | 2004-09-29 | 2006-07-26 | 上海聚友化工有限公司 | Circulatory heating system for chemical process |
CN1970853A (en) * | 2006-12-15 | 2007-05-30 | 辽宁银珠化纺集团有限公司 | Spinning machine capable of simultaneously producing two kinds of polyamide fibers |
Non-Patent Citations (3)
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JP特开平11-337011A 1999.12.10 |
朱国明等.有机热载体就地闪蒸气相加热系统探讨.《聚酯工业》.2006,第19卷(第2期),第1-4页. * |
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Effective date of registration: 20170914 Address after: Zhejiang city of Huzhou province Wuxing District 313021 District East Town Industrial Zone Patentee after: XINFENGMING GROUP HUZHOU ZHONGSHI TECHNOLOGY CO., LTD. Address before: 314513 Quanzhou Industrial Zone, Zhejiang, Tongxiang Patentee before: Tongxiang Zhongchi Chemical Fiber Co., Ltd. |