Water control method behind the blast furnace cooling wall breakage
Technical field
The present invention relates to the water control method of metallurgy high furnace, specifically the water control method behind the blast furnace cooling wall breakage.
Background technology
The modern blast furnace body of heater adopts soft water closed circulation system cooling mostly, and the cooling stave of this system leaks to handle and also becomes a generally acknowledged difficult problem.The processing of leaking for blast furnace cooling stave, the way of originally most of blast furnaces is to control water temporarily, as shown in Figure 1, soft water enters from system's foot, enter water leg from system's topmost, after really control, carry out the damping down disconnection process or block, can cause behind the cooling wall breakage when control water this string cooling channel amount of cooling water to influence the life-span of other cooling staves inadequately like this.In addition, the control water yield is an empirical value, does not have data, is not that the control water excess is very few, and cooling stave is overheated when causing the control hypervolia, can cause the cooling stave scaling loss when serious; The control water yield causes working of a furnace fluctuation, unfavorable production phenomenons such as iron mouth splash after water coolant enters in the stove after a little while.Because there is above defective in the water control method behind the existing blast furnace cooling wall breakage, makes blast furnace will change one time cooling stave in average 4 years.
Summary of the invention
Technical problem to be solved by this invention is: at the shortcoming that exists in the above prior art, propose a kind ofly can control bleed the water yield in the stove of the cooling stave that leaks fast, avoid furnace condition disorder, phenomenons such as iron mouth splash, the water control method behind the blast furnace cooling wall breakage of minimizing damping down.
The technical scheme that the present invention solves above technical problem is: the water control method behind the blast furnace cooling wall breakage, carry out according to the following steps:
(1) conclude cooling wall breakage after, determine that breaking point is positioned at where to go here and there on the cooling stave;
(2) will go here and there the soft water of cooling stave changes clean circulating water into, and clean circulating water adopts the mode of high in and low out, and promptly clean circulating water enters from the topmost of this string cooling stave, from foot outflow of this string cooling stave;
(3) regulating pondage and flow velocity are to reduce the pressure in the string cooling stave passage, and control leaving water temperature(LWT) and the state of panting are controlled the cooling intensity of this string cooling stave and gone into the stove water yield.
Adopt the reason of clean circulating water to be: 1. not influence the monitoring of soft water system; 2. inflow temperature is low, and cooling fully; 3. the water source is general, and cost is low.
In the step (2), the water outlet of clean circulating water links to each other with ambient atmosphere.In the step (3), the temperature difference of leaving water temperature(LWT) and inflow temperature is smaller or equal to 2 ℃, and the state of panting is not for panting or little panting.
Advantage of the present invention is: adopt the water control method behind the blast furnace cooling wall breakage of the present invention, can control bleed the water yield in the stove of the cooling stave that leaks fast, avoid furnace condition disorder, phenomenons such as iron mouth splash, reduce damping down, and can fully cool off the control aquaporin that comprises damaged cooling cooling stave.Water control method application principle of the present invention is correct, easy and simple to handle, can accurately obtain a result rapidly, and cooling efficiency significantly improves, and can be maintained until the blast furnace scheduled overhaul, and can prolong the cooling stave life-span.Advantage of the present invention may be summarized as follows: 1. cooling stave leaks in time controlledly, reduces delay ratio, helps stable furnace condition, reduces cost; 2. in time control water leakage, reduce the splash of iron mouth, keep the stokehold job safety; 3. control water leakage, prevent industrial accident (stove cold); 4. protect cooling stave not because of control water scaling loss; 5. indirect benefit: guarantee smooth operation of furnace, joint is burnt.
Description of drawings
Fig. 1 is the water control method synoptic diagram behind the existing blast furnace cooling wall breakage.
Fig. 2 is the water control method synoptic diagram behind the blast furnace cooling wall breakage of the present invention.
Embodiment
Embodiment one
Water control method synoptic diagram behind the blast furnace cooling wall breakage of present embodiment as shown in Figure 2, the water control method behind the blast furnace cooling wall breakage, carry out according to the following steps:
(1) conclude cooling wall breakage after, determine that breaking point is positioned at where to go here and there on the cooling stave;
(2) will go here and there the soft water of cooling stave changes clean circulating water into, and clean circulating water adopts the mode of high in and low out, and promptly clean circulating water enters from the topmost of this string cooling stave, and from foot outflow of this string cooling stave, the water side of clean circulating water links to each other with ambient atmosphere;
(3) regulating pondage and flow velocity are to reduce the pressure in the string cooling stave passage, control leaving water temperature(LWT) and the state of panting are controlled the cooling intensity of this string cooling stave and are gone into the stove water yield, the temperature difference that makes leaving water temperature(LWT) and inflow temperature is smaller or equal to 2 ℃, and the state of panting is not for panting or little panting.
Adopt the water control method behind the blast furnace cooling wall breakage of the present invention, can control bleed the water yield in the stove of the cooling stave that leaks fast, avoid furnace condition disorder, phenomenons such as iron mouth splash, reduce damping down, and can fully cool off the control aquaporin that comprises damaged cooling cooling stave.Water control method application principle of the present invention is correct, easy and simple to handle, can accurately obtain a result rapidly, and cooling efficiency significantly improves, and can be maintained until the blast furnace scheduled overhaul, and can prolong the cooling stave life-span.
The present invention can also have other embodiment, and the technical scheme that equal replacement of all employings or equivalent transformation form all drops within the scope of protection of present invention.