CN101376194A - Laser welding on-line measurement compensation arrangement - Google Patents
Laser welding on-line measurement compensation arrangement Download PDFInfo
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- CN101376194A CN101376194A CN 200810030237 CN200810030237A CN101376194A CN 101376194 A CN101376194 A CN 101376194A CN 200810030237 CN200810030237 CN 200810030237 CN 200810030237 A CN200810030237 A CN 200810030237A CN 101376194 A CN101376194 A CN 101376194A
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- laser welding
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- laser weld
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- 238000003466 welding Methods 0.000 title claims abstract description 53
- 238000005259 measurement Methods 0.000 title claims abstract description 14
- 238000009434 installation Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 9
- 238000012545 processing Methods 0.000 description 4
- 239000012634 fragment Substances 0.000 description 3
- 230000001419 dependent effect Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000011002 quantification Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
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Abstract
The invention relates to the technical field of laser welding devices, in particular to a laser welding online measurement compensation device, which comprises a numerical control triaxial laser welding machine tool, wherein the numerical control triaxial laser welding machine tool is connected with a laser welding joint with two numerical control rotating shafts; the laser welding joint is connected with a camera device; the camera mounting position arranged on the camera device is positioned at the front end distance L of the laser welding joint; the camera device is also provided with two numerical control rotating shafts, and the laser welding method and the device thereof can detect the appearance of the splicing seam on line and adjust welding process parameters in real time through the device, have field adaptability to the three-dimensional splicing seam appearance parameter change of the assembly, namely the welding process parameters have the function of automatically adapting to the change of the welding seam in real time, and realize the real-time shape control and the performance control of the laser welding.
Description
Technical field
The present invention relates to the laser soldering device technical field, refer in particular to a kind of on-line measurement compensating mechanism for laser beam welding.
Background technology
In fields such as petrochemical industry, Aero-Space and military affairs, parts such as pipeline, tub often form by the welding of multi-disc parts.This type of parts are that its parts piece is the three-dimensional curve in space with the combine three-dimensional body of making space of a plurality of parts.Because the form error that this type of combiner causes in process, the deviation that combiner welding clamping causes fixedly the time, and factor such as the combiner form error that causes of the parts thermal deformation during laser weld and other, there is certain difference in the pattern of piece with the situation of theoretical design during with feasible welding, this makes on the welding position of combiner, all there is to a certain degree variation in parts piece width along the piece curve, and generally speaking the piece error can not surpass 1/10 of thickness of slab, if so implement to weld then the welding quality instability according to fixing weld seam parameter, perhaps welding quality does not reach requirement.Therefore need a kind of method of laser weld on-line measurement piece width, pad can be measured the piece pattern in advance relatively, for follow-up parameters of welding compensation provides data.
Chinese patent application number is 02151438.0, denomination of invention is: 3D shape thing welding method and device thereof, when this application has provided the 3D shape thing has been welded, utilize camera to obtain the position while welding side-play amount earlier, controller provides correction data drive control plumb joint thus and welds, and this technology does not provide at the real-time online detection of weld seam and the method for control.
Summary of the invention
The objective of the invention is to, weak point at the prior art existence, and provide a kind of can the variation to have on-the-spot adaptability to the three-dimensional piece pattern parameter of sub-assembly, be that parameters of welding has the function that butt welded seam adapts to variation in real time automatically, can realize the real-time shape control of laser weld and a kind of on-line measurement compensating mechanism for laser beam welding of Properties Control.
For achieving the above object, the present invention adopts following technical scheme: a kind of on-line measurement compensating mechanism for laser beam welding, it comprises numerical control triaxial laser weld lathe, it is characterized in that: be connected with the laser weld joint with the first numerical control rotating shaft, second numerical control rotating shaft at described numerical control triaxial laser weld lathe; Described laser weld joint is connected with cam device; The camera installation site that is arranged on cam device is positioned at the front end of laser weld joint; Described cam device also is provided with the 3rd numerical control rotating shaft, the 4th numerical control rotating shaft.
The invention has the beneficial effects as follows: this device comprises numerical control triaxial laser weld lathe, it is characterized in that: be connected with the laser weld joint with the first numerical control rotating shaft, second numerical control rotating shaft at described numerical control triaxial laser weld lathe; Described laser weld joint is connected with cam device; The camera installation site that is arranged on cam device is positioned at the front end of laser weld joint; Described cam device also is provided with the 3rd numerical control rotating shaft, the 4th numerical control rotating shaft, the present invention is formed image and is handled computing unit by the cam device that two numerical control rotating shafts and camera installation site be positioned at the front end of laser weld joint of having that is connected in the laser welding system, this part provides the image that is ahead of welding to handle fragment computing time, by the image calculation piece pattern parameter of camera on-line measurement, opsition dependent storage piece pattern argument sequence; Laser weld joint with two numerical control rotating shafts forms the welding compensating unit, this part is extracted the seam pattern parameter that is provided by image processing computing unit according to position while welding of living in and in real time welding condition is compensated adjustment, and realizes the shape control and the Properties Control of laser weld at last.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is a detection control flow chart of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is further described:
See accompanying drawing 1, shown in the accompanying drawing 2, a kind of on-line measurement compensating mechanism for laser beam welding, it comprises numerical control triaxial laser weld lathe 1, is connected with the laser weld joint 4 with the first numerical control rotating shaft 2, second numerical control rotating shaft 3 on described numerical control triaxial laser weld lathe 1; Laser weld joint 4 is connected with cam device 5; Camera 6 installation sites that are arranged on cam device 5 are positioned at the front end distance L place of laser weld joint 4; Described cam device 5 also is provided with the 3rd numerical control rotating shaft 7, the 4th numerical control rotating shaft 8.
This device has the 3rd numerical control rotating shaft 7, the 4th numerical control rotating shaft 8 by being connected in the laser welding system 4, and the cam device 5 that camera 6 installation sites are positioned at the front end distance L place of laser weld joint 4 forms image processing computing unit, this part provides the image that is ahead of welding to handle fragment computing time, by the image calculation piece pattern parameter of camera 6 on-line measurements, opsition dependent storage piece pattern argument sequence; Laser weld joint 4 with the first numerical control rotating shaft 2, second numerical control rotating shaft 3 forms the welding compensating unit, this part is extracted the seam pattern parameter that is provided by image processing computing unit according to position while welding of living in and in real time welding condition is compensated adjustment, and realizes the shape control and the Properties Control of laser weld at last.
L is determined by systematic parameter:
(T
1+T
2+T
3)×v=L
T wherein
1Be Image Acquisition time and piece pattern calculation of parameter processing time, T
2Be welding condition computing time, T
3Be system's control response time, v is the speed of welding of laser welding system, and L is the relative mounting positions parameter of camera 6 leading plumb joints.
Online detects and real-time method for laser welding and the device thereof of adjusting welding condition the piece pattern, three-dimensional piece pattern parameter variation to sub-assembly has on-the-spot adaptability, be that parameters of welding has the function that butt welded seam adapts to variation in real time automatically, realize the real-time shape control and the Properties Control of laser weld.
The above embodiment, it is preferred embodiments of the present invention, be not to limit the scope of the present invention,, all should be included in the patent claim of the present invention so all equivalences of doing according to the described structure of the present patent application claim, feature and principle change or modify.
Claims (1)
1, a kind of on-line measurement compensating mechanism for laser beam welding, it comprises numerical control triaxial laser weld lathe (1), it is characterized in that: be connected with at described numerical control triaxial laser weld lathe (1) have the first numerical control rotating shaft (2), the laser weld joint (4) of the second numerical control rotating shaft (3); Described laser weld joint (4) is connected with cam device (5); Camera (6) installation site that is arranged on cam device (5) is positioned at the front end of laser weld joint (4); Described cam device (5) also is provided with the 3rd numerical control rotating shaft (7), the 4th numerical control rotating shaft (8).
Priority Applications (1)
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CN 200810030237 CN101376194B (en) | 2008-08-19 | 2008-08-19 | On-line measurement compensating mechanism for laser beam welding |
Applications Claiming Priority (1)
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CN 200810030237 CN101376194B (en) | 2008-08-19 | 2008-08-19 | On-line measurement compensating mechanism for laser beam welding |
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CN101376194A true CN101376194A (en) | 2009-03-04 |
CN101376194B CN101376194B (en) | 2011-02-16 |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101905378A (en) * | 2010-08-19 | 2010-12-08 | 上海市激光技术研究所 | Fiber laser metal sheet welding device |
TWI583480B (en) * | 2013-01-10 | 2017-05-21 | Mitsubishi Heavy Industries Machine Tool Co Ltd | Three - dimensional laser processing machine |
JP2018140489A (en) * | 2012-04-26 | 2018-09-13 | シェイパー ツールズ, インク.Shaper Tools, Inc. | System and method for performing tasks on material or for identifying position of device to surface of material |
US10456883B2 (en) | 2015-05-13 | 2019-10-29 | Shaper Tools, Inc. | Systems, methods and apparatus for guided tools |
CN111299835A (en) * | 2020-03-05 | 2020-06-19 | 中国汽车工业工程有限公司 | Laser flight welding online repair welding device and method |
US10788804B2 (en) | 2011-05-19 | 2020-09-29 | Shaper Tools, Inc. | Automatically guided tools |
CN113953661A (en) * | 2021-09-18 | 2022-01-21 | 四川国芯通智能科技有限公司 | Laser repair welding machine and repair welding method thereof |
CN113997075A (en) * | 2021-11-22 | 2022-02-01 | 湖南坤鼎数控科技有限公司 | Double-shaft-shoulder friction stir welding and milling integrated tool |
US11537099B2 (en) | 2016-08-19 | 2022-12-27 | Sharper Tools, Inc. | Systems, methods and apparatus for sharing tool fabrication and design data |
CN117825391A (en) * | 2024-01-17 | 2024-04-05 | 南通海铉泽科技有限公司 | Sandwich board piece detection device |
Family Cites Families (3)
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CN1152764C (en) * | 2002-01-30 | 2004-06-09 | 华中科技大学 | Laser cutting-welding technology and apparatus for sheet |
CN201052570Y (en) * | 2007-06-29 | 2008-04-30 | 华中科技大学 | Real time monitoring device for three-dimensional laser welding and cutting process |
CN201253733Y (en) * | 2008-08-19 | 2009-06-10 | 东莞华中科技大学制造工程研究院 | Laser welding on-line measurement compensation arrangement |
-
2008
- 2008-08-19 CN CN 200810030237 patent/CN101376194B/en active Active
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101905378A (en) * | 2010-08-19 | 2010-12-08 | 上海市激光技术研究所 | Fiber laser metal sheet welding device |
US10788804B2 (en) | 2011-05-19 | 2020-09-29 | Shaper Tools, Inc. | Automatically guided tools |
US10795333B2 (en) | 2011-05-19 | 2020-10-06 | Shaper Tools, Inc. | Automatically guided tools |
JP2018140489A (en) * | 2012-04-26 | 2018-09-13 | シェイパー ツールズ, インク.Shaper Tools, Inc. | System and method for performing tasks on material or for identifying position of device to surface of material |
US10556356B2 (en) | 2012-04-26 | 2020-02-11 | Sharper Tools, Inc. | Systems and methods for performing a task on a material, or locating the position of a device relative to the surface of the material |
TWI583480B (en) * | 2013-01-10 | 2017-05-21 | Mitsubishi Heavy Industries Machine Tool Co Ltd | Three - dimensional laser processing machine |
US10456883B2 (en) | 2015-05-13 | 2019-10-29 | Shaper Tools, Inc. | Systems, methods and apparatus for guided tools |
US11537099B2 (en) | 2016-08-19 | 2022-12-27 | Sharper Tools, Inc. | Systems, methods and apparatus for sharing tool fabrication and design data |
CN111299835A (en) * | 2020-03-05 | 2020-06-19 | 中国汽车工业工程有限公司 | Laser flight welding online repair welding device and method |
CN113953661A (en) * | 2021-09-18 | 2022-01-21 | 四川国芯通智能科技有限公司 | Laser repair welding machine and repair welding method thereof |
CN113953661B (en) * | 2021-09-18 | 2022-03-15 | 四川国芯通智能科技有限公司 | Laser repair welding machine and repair welding method thereof |
CN113997075A (en) * | 2021-11-22 | 2022-02-01 | 湖南坤鼎数控科技有限公司 | Double-shaft-shoulder friction stir welding and milling integrated tool |
CN113997075B (en) * | 2021-11-22 | 2023-02-21 | 湖南坤鼎数控科技有限公司 | Double-shaft-shoulder friction stir welding and milling integrated tool |
CN117825391A (en) * | 2024-01-17 | 2024-04-05 | 南通海铉泽科技有限公司 | Sandwich board piece detection device |
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