Light-emitting diode chip for backlight unit with overvoltage protection structure
Technical field
The present invention relates to the chip of light-emitting diode, particularly relate to the overvoltage protection of light-emitting diode chip for backlight unit.
Background technology
Existing light-emitting diode chip for backlight unit mainly contains Sapphire Substrate, silicon substrate and silicon carbide substrates three major types by the materials classification of substrate.Wherein the chip of Sapphire Substrate is the single-side electrode structure, and silicon substrate and silicon carbide substrates adopt the vertical electrode structure more.The chip of light-emitting diode mainly is made of N electrode, N type doping semiconductor layer, luminous zone, P type doping semiconductor layer, P electrode and the stack of substrate several main parts.The size of these chips is very little.Because the size of chip is small, its operating voltage has only several volts, and static is very easily damaged by electrostatic breakdown in the environment in process of production often all in several kilovolts.The mode that present LED produces the antistatic that extensively adopts is to improve the purification level (being generally 10,000 grades) of packaged LED workshop environment, and the temperature and humidity of control Clean room reduces the infringement of static to chip, high standard can make that the cost of producing input is very high, and this mode is not good settling mode.
Summary of the invention
Technical problem to be solved by this invention provides a kind of light-emitting diode chip for backlight unit with overvoltage protection structure, and this chip is with solving in the overvoltage protection problem to chip that surpasses under the chip rated voltage situation.
In order to solve the problems of the technologies described above, the present invention proposes a kind of light-emitting diode chip for backlight unit with overvoltage protection structure, comprises first electrode, first doping semiconductor layer, luminescent layer, second doping semiconductor layer, second electrode and substrate; Wherein, first doping semiconductor layer, luminescent layer and second doping semiconductor layer are superimposed upon the top of substrate from top to bottom successively; Also be provided with the overvoltage protection portion that realizes overvoltage protection by pressure sensitive between described first doping semiconductor layer and second doping semiconductor layer.
Described overvoltage protection portion comprises bonding conductor, passivation layer and varistor layer; Bonding conductor is positioned on the chip sides, and it is communicated with in described first doping semiconductor layer or second doping semiconductor layer one of them, it and be provided with the varistor layer of forming by pressure sensitive between another; Between bonding conductor and described luminescent layer, be provided with described passivation layer on the sides of chip surface.
Preferred structure of the present invention is: described overvoltage protection portion is located at the side edge surface of described chip, and whole overvoltage protection portion is made of pressure sensitive.
Preferred structure of the present invention is: described chip is the horizontal electrode structure, and described substrate is a Sapphire Substrate.This horizontal electrode structure, its chip current are lateral flow, two electrodes all be positioned at chip above; This structure is applicable to such as the such insulator substrates of sapphire.
Preferred structure of the present invention is: described chip is the vertical electrode structure, and its substrate is a conductive substrates.The chip current of this vertical stratification is vertically to flow, and electrode is divided into upper and lower two faces of chip.It is applicable to that substrate is the chip of conductor, as in silicon substrate, silicon carbide substrates, germanium substrate, gallium arsenide substrate, gallium phosphide substrate, copper substrate, the chromium substrate any, perhaps is metal alloy substrate and other compound substrate.Metal alloy can be ferroalloy, copper alloy, evanohm etc.
Optimal way of the present invention is: described substrate is a silicon substrate.For the chip that does not pass through substrate transfer process, the substrate of indication is a growth substrates here.For deciding, remove the chip of growth substrates through nation, the substrate of indication is a translate substrate here.
Optimal way of the present invention is: described first electrode is the N electrode, and first doping semiconductor layer is a N type doping semiconductor layer, and second doping semiconductor layer is a P type doping semiconductor layer, and second electrode is the P electrode layer.
Preferred structure of the present invention is: be formed with electric connection layer on described overvoltage protection portion and described first doping semiconductor layer, electric connection layer is communicated with the described overvoltage protection portion and first doping semiconductor layer.
Optimal way of the present invention is: described pressure sensitive is the pressure sensitive of zinc oxide pressure-sensitive material, the pressure-sensitive material of carborundum, barium titanate pressure sensitive or germanium.Pressure sensitive is based on above-mentioned each material, contains the pressure sensitive of doping.
Beneficial effect of the present invention is as follows:
Compared to existing technology, the present invention has opened up an overvoltage crowbar zone separately on chip, promptly is connected with the overvoltage protection portion that realizes overvoltage protection by pressure sensitive between first doping semiconductor layer and second doping semiconductor layer.This partial circuit and chip light emitting partial circuit are connected in parallel, external voltage greater than the situation of chip limiting voltage under automatically conducting discharge, and then protection chip luminous component avoids it breakdown.Present pressure sensitive generally may be used to prevent the high-pressure situations of several kilovolts, so this structure of the present invention not only can prevent the overpressure situation in the circuit, can also be used for preventing producing the damage to chip of static that chip processes produces.
Description of drawings
Fig. 1 is the structure chart of embodiments of the invention one.
Fig. 2 is the structure chart of embodiments of the invention two.
Fig. 3 is the structure chart of embodiments of the invention three.
Embodiment
The invention provides a kind of light-emitting diode chip for backlight unit with overvoltage protection structure.
Embodiments of the invention one are referring to Fig. 1.This light-emitting diode chip for backlight unit adopts the vertical electrode structure, from top to bottom is followed successively by: N electrode 1, N type doping semiconductor layer 2, luminescent layer 3, P type doping semiconductor layer 4, P electrode 5, silicon substrate 6 and metal level 7.Wherein, the light-emitting film material of the multilayer semiconductor structure more than the substrate can be indium-gallium-aluminum-nitrogen (In
xGa
yAl
1-x-yN, 0≤x≤1,0≤y≤1) material, indium gallium aluminium phosphorus (In
xGa
yAl
1-x-yP, 0≤x≤1,0≤y≤1) material or indium gallium aluminum arsenide (In
xGa
yAl
1-x-yAs, 0≤x≤1,0≤y≤1) material.Present embodiment is selected the indium-gallium-aluminum-nitrogen material for use.This structure is that its growth substrates has been removed through the product structure after the flip chip bonding technology, and silicon substrate 6 is a translate substrate.Its feature is the top that N electrode 1 and N type doping semiconductor layer 2 are arranged on luminescent layer 3, and P electrode and P type doping semiconductor layer 4 are arranged on the below of luminescent layer 3.
Between N type doping semiconductor layer 2 and P type doping semiconductor layer 4, be provided with the overvoltage protection portion that realizes overvoltage protection by pressure sensitive.Overvoltage protection portion comprises bonding conductor 8, passivation layer 9 and varistor layer 10.Wherein bonding conductor 8 is positioned on the sides of chip surface, bonding conductor 8 is connected contact with the side edge surface of N type doping semiconductor layer 2, between between bonding conductor 8 and the luminescent layer 3, be separated with passivation layer 9, be separated with the varistor layer of forming by pressure sensitive 10 between between bonding conductor 8 and the P type doping semiconductor layer 4.Wherein, passivation layer 9 mainly has been an insulating effect.The connecting portion 20 that has N type doping semiconductor layer 2 to be connected at the top of passivation layer 9 with bonding conductor 8.The material of varistor layer 10 is zinc oxide pressure-sensitive materials, can change the character of pressure sensitive to adapt to corresponding occasion by the doping that changes zinc oxide.Pressure sensitive can also be that other is commonly used such as pressure-sensitive materials such as carborundum, barium titanate or germanium except the zinc oxide pressure-sensitive material.A contact conductor is connected on the N electrode 1, and another contact conductor is connected on the metal level 7.Bonding conductor 8 can be a metal level.
The another one analog structure of present embodiment is: the marginal position that varistor layer 10 is located at N type doping semiconductor layer 2.
Under the normal voltage situation, electric current from top to bottom flows through, and to chip power supply, the LED lamp is normally luminous; When power supply circuits took place to surpass the chip upper voltage limit, varistor layer 10 conductings caused N type doping semiconductor layer 2 and 4 short circuits of P type doping semiconductor layer thus, and electric current no longer passes through luminescent layer 9, and then has protected luminescent layer 9, makes it not breakdown.Passivation layer 9 is to be used for preventing that electric current from flowing to luminescent layer 3 by bonding conductor 8.In like manner, in process of production, if produced the static of thousands of volts, voltage can make varistor layer 10 conductings, and static can discharge by varistor layer, and can not destroy luminescent layer.
Embodiments of the invention two are referring to shown in Figure 2.This light-emitting diode chip for backlight unit adopts the vertical electrode structure, from top to bottom is followed successively by: N electrode 1, N type doping semiconductor layer 2, luminescent layer 3, P type doping semiconductor layer 4, P electrode 5, silicon substrate 6 and metal level 7.The difference of this example and embodiment one is the side edge surface that overvoltage protection portion 11 is located at chip, and whole overvoltage protection portion is made of pressure sensitive.
Under the normal voltage situation, electric current from top to bottom flows through, and to chip power supply, the LED lamp is normally luminous; When power supply circuits took place to surpass the chip upper voltage limit, 11 conductings of overvoltage protection portion caused N type doping semiconductor layer 2 and 4 conductings of P type doping semiconductor layer thus, and electric current no longer passes through luminescent layer 9, and then makes luminescent layer 9 not breakdown.In like manner be suitable for the static situation.
Embodiments of the invention three are referring to Fig. 3.This light-emitting diode chip for backlight unit adopts the horizontal electrode structure, and selected substrate is a Sapphire Substrate.Its structure from top to bottom is followed successively by: P electrode 5, P type doping semiconductor layer 4, luminescent layer 3, N type doping semiconductor layer 2 and substrate 6, N electrode 1 be located at N type doped semiconductor 2 above, it and P electrode 5 are positioned at the same side of chip.Wherein, the light-emitting film material of the multilayer semiconductor structure more than the substrate is selected the indium-gallium-aluminum-nitrogen material for use.The chip of this structure is the structure of not passing through flip chip bonding, and this structure P electrode 5 and P type doping semiconductor layer 4 are on luminescent layer 3, and N electrode 1 and N type doping semiconductor layer 2 are below luminescent layer 3.
Between P type doping semiconductor layer 4 and N type doping semiconductor layer 2, be provided with the overvoltage protection portion that realizes overvoltage protection by pressure sensitive.Overvoltage protection portion comprises bonding conductor 8, passivation layer 9 and varistor layer 10.Wherein bonding conductor 8 is positioned on the sides of chip surface; bonding conductor 8 is connected by electric connection layer 12 with the side of P type doping semiconductor layer 4; electric connection layer 12 makes overvoltage protection portion and P type doping semiconductor layer 4 keep the relation that conducts, and electric connection layer 12 can be the material the same with P electrode 5.Between between bonding conductor 8 and the luminescent layer 3, be separated with passivation layer 9, be separated with the varistor layer of forming by pressure sensitive 10 between between bonding conductor 8 and the N type doping semiconductor layer 2.