CN101355220A - Cable and pin tube cavity contact pair as well as apparatus and method for brazing cable connector - Google Patents
Cable and pin tube cavity contact pair as well as apparatus and method for brazing cable connector Download PDFInfo
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- CN101355220A CN101355220A CNA2008100132452A CN200810013245A CN101355220A CN 101355220 A CN101355220 A CN 101355220A CN A2008100132452 A CNA2008100132452 A CN A2008100132452A CN 200810013245 A CN200810013245 A CN 200810013245A CN 101355220 A CN101355220 A CN 101355220A
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- 238000000034 method Methods 0.000 title claims abstract description 19
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- 229910002804 graphite Inorganic materials 0.000 claims abstract description 34
- 239000011159 matrix material Substances 0.000 claims abstract description 31
- 238000005476 soldering Methods 0.000 claims description 21
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- 238000006243 chemical reaction Methods 0.000 claims description 7
- 238000013461 design Methods 0.000 claims description 3
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- 230000004927 fusion Effects 0.000 claims description 2
- 239000012943 hotmelt Substances 0.000 claims description 2
- 238000012544 monitoring process Methods 0.000 claims description 2
- 229910052895 riebeckite Inorganic materials 0.000 claims description 2
- 229910000679 solder Inorganic materials 0.000 abstract description 10
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- 238000005516 engineering process Methods 0.000 description 6
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- 230000000694 effects Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
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- 239000010935 stainless steel Substances 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
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Abstract
The invention provides a device and a method for brazing cables and pin tube cavity contact pairs as well as cable joints, belonging to the technical field of cable connection in the electric power industry. The device is characterized in that: the device comprises a pair of graphite or graphitized electrodes I used for elastically clamping a weldment matrix, an electric control system III generating low voltage and high current, as well as a brazing operation table IX; a voltage between 2 and 15 V and a current between 50 and 500 A are transmitted to a welded piece matrix through the graphite electrodes I with the resistance between 5 and 60 omega, and solder in a pin tube cavity or a wiring hole of the welded piece matrix is heated to be between 130 and 600 DEG C, so as to complete the brazing connection of the cables and the pin tube cavity contact pairs or the cable joints. The device has the advantages that the good connection among the cables, the pin tube cavity contact pairs or the cable joints is realized, and brazing equipment is high in machining efficiency, good in safety protection property, high in automation degree, convenient to operate and good in agreeableness.
Description
Technical field
The invention belongs to electric power electric industry technical field of cable connection, relate to a kind of cable and pin tube cavity contact even summation cable joint brazing device and method.
Background technology
Compare with traditional melting welding, the maximum characteristics of soldering are that mother metal does not melt, working temperature is low, welding deformation is little, weldment dimensional accuracy height, so soldering tech is specially adapted to the moulding mother metal or mother metal is difficult to the welding in fields such as melting, as electronics industry, instrument and meter industry, aeronautical and space technology, Machine Manufacturing Technology etc.
But traditional soldering interconnection technique and device exist serious defective and weak point, cause the crudy (the soldering degree of depth, perpendicularity etc.) of weldment to differ greatly, or obtain waste product, or needing to weld several times just to obtain qualified product; The welding efficiency of equipment is low, in the enterprise practical production process, because what adopt is high-temperature solder, cause heating, setting time to be multiplied, this external equipment can only be welded a workpiece at every turn, longer because of the time of each heat fused of high-temperature solder and cooled and solidified needs again, cause efficiency of equipment low inferior, these a series of problems all need to be resolved hurrily.Need based on above problem and enterprise, we have invented a kind of cable and pin tube cavity contact even summation cable joint method for welding and device.
Interim at periodical " computer and digital engineering " the 35th volume the 7th, document " application of PLC in two station solderer electric control systems " has been introduced the FX of Mitsubishi
2NThe series programmable controller is applied to the design philosophy of two station solderer electric control systems, especially the program thread of bilateral automatic welding job mode has been done comparatively detailed explanation.Complete set of equipments at the bottom of two station solderers compound pot of stainless steel that to be the said firms produce for certain enterprise, this equipment heats at the bottom of to the compound pot of stainless steel by electromagnetic induction principle, power unit adopts the IGBT device for high-power power electronic, obtains DC power supply by rectification; The action of lathe is controlled by Programmable Logic Controller (PLC).Though the application of Programmable Logic Controller in solderer realized the soldering automation mechanized operation, the overall cost of device rises, and programmes simultaneously and keeps in repair complexity, is not easy to the general technology workman's of common factory operation.
Interim at periodical " solder technology " the 29th volume the 3rd, document " development of Q-1000 carbon-resistance soldering machine " has been introduced a kind of solderer, is mainly used in the processing and fabricating and the maintenance of solar energy, refrigeration, automobile and other industries non-ferrous metal.The important technological parameters of device is rated primary voltage 380V, rated welding current 1000A, rated supply frequency 50Hz, rated current adjustable range 100～1300A, specified secondary voltage 8V, rated duty cycle 35%.This machine adopts the break-make of bidirectional triode thyristor control primary source.By regulator potentiometer change bidirectional triode thyristor lead angle, secondary voltage is changed, realize the adjusting of welding current.Shortcomings such as silicon controlled is used in the carbon-resistance soldering machine, causes whole equipment cost height, and controllable silicon existence control relative complex, and capacity is little, and power is big, and it is serious to generate heat.And the time relay technology maturation of using in the patent of the present invention is reliable, and contact capacity is relatively large, can satisfy the needs of wiring, and device cost is low simultaneously, almost zero consumes, and caloric value is little.
In the patented invention at method for welding and graphite or graphitized electrode in the past, dissimilar examples is arranged, as patent name is method for welding, brazing equipment, joint method, junction apparatus, and nozzle unit, patent publication No. is CN1846919A, is characterized in the manufacture process of magnetic head, utilizes brazed ball to realize joint between head slider electrode and the bool electrode by soldering.More specifically, with of the angular spacing settings of two electrodes, and brazed ball is placed between these two electrodes with 90 degree.Make the brazed ball fusing by thermal radiation or other similar methods, to be implemented in the electrical connection between these two electrodes.But this device structure complexity to having relatively high expectations of control system, should not make and promote; Patent name is a kind of combinatory graphite electrode, patent publication No. is CN2620453Y, the technical scheme of this patent is that main electrode is made up of outer steel electrode, internal layer graphite electrode, electrode handle, steel electrode and electrode handle become to take and mouthful are connected, the one side of graphite electrode and the non-ladder interface surface in a top respectively with steel electrode and the tight adhesion of electrode handle.The main application fields of this kind compound electrode is the metal heat treatmet salt bath furnace.But the electrode structure complexity, application has limitation; Patent name is a hollow graphite electrode, patent publication No. is CN2395495Y, the technical scheme of this patent is that the center of graphite electrode is a hollow tubular, on the basis that makes the solid graphite electrode of prior art, use a stem to be inserted in the centre of solid electrode, the outside secondary extrusion from the centre is the coreless armature of tubulose in the middle of making, in use can make electrode bear bigger current density, improve the utilance and the useful life of electrode.But the structure of this electrode is not quite reasonable, the location that is unfavorable for workpiece with contact, influence the welding effect of workpiece, the difficult quality guarantee of weldment; Patent name is the method and apparatus that is used for solder brazing, and patent publication No. is CN1984741A, and this patent has been introduced for along common seam hard-solder part, by thermal source laser beam heating fastener for example.Scolder with fusing injects seam from the deposit of a container then.Can fill seam with scolder with high speed in this way, and the sclerosis solder surface in fact do not have pore, this allows not carry out just priming/paint of following process.The thermal source of this equipment is a laser ray source and/or plasma radiographic source and/or arc source and/or flame source and/or inductive heating element, and the heat source configurations complexity is unfavorable for applying, and the easy oxidation of seam in the course of processing, influences the welding quality of weld seam.
The connectivity problem of aviation and industrial cable and contact idol, cable joint etc. is one of main bottleneck of restriction China equipment manufacture development always.In brazing process, the temperature of high-temperature solder should reach about 300～450 ℃, and the too high oxidation that then causes matrix surface and solder causes the substrate quality variation, therefore to existence requirement on the brazing temperature; In brazing process, the temperature of high-temperature solder can not be low excessively, otherwise scolder can not melt fully, causes cable, scolder and pin tube cavity contact can not soak weldment fully by chance, and it is half-cooked to occur, and not prison welding is solid, and resistivity is big.The contact holding time can not be long, and the time has been grown and also can make weldment the oxidation phenomenon that exceeds standard occur.
Summary of the invention
The technical problem to be solved in the present invention has provided a kind of cable and pin tube cavity contact even summation cable joint brazing device and method, solves the deficiency of prior art.
The technical scheme of technical solution problem of the present invention is:
This device mainly by a pair of graphite that is used for clamping weldment matrix flexibly or graphitized electrode, device for transformer, manually or electric conversion control system, adjustable cable wire clamp hold that piece, pedal lever clamp system, safty shield, air-cooled or water-cooling apparatus (optional function) and single station are controlled by mechanism, weldment matrix location or the double workbench is formed.
Graphite or graphitized electrode are fixedly mounted on termination electrode and install in the block set, by cylindroid helical-coil compression spring and logical core double-screw bolt, link to each other with the pedal lever clamp system, and the graphite electrode tightness can be regulated by the logical core double-screw bolt of rotation.Wherein graphite or graphitized electrode, resistance is 5～60 Ω, its profile can be cylindrical, rectangle or cylindrical and rectangular combination shape etc.; Can be as required in graphite or the inner blind hole built-in thermoelectric idol of boring of graphitized electrode, thermocouple external temperature instrument, monitoring heating-up temperature; The heated contact surface of electrode and welding matrix can be plane or strip groove face intermittently, makes to control reliable clamping and the heating process temperature rise more becomes steady.
Device for transformer, constitute by one or one group of transformer, according to using the field power supply situation, can adopt a 380V to become the three phase transformation two-phase dry-type transformers of 2～15V, perhaps adopt a 220V to become the two-phase dry type depressor of 2～15V, three phase transformation two-phase transformers and two 220V of perhaps adopting 380V to become 220V become 2～15V dry-type transformers (double constructional device), work on the spot voltage 380V or 220V are become the voltage of 2～15V through device for transformer.
Manually/electric conversion control system, the manual operations of the soldering that can realize switching on and electric automatic control operation.When rotary switch went to the electrical control position, under the control of two time relays, system realized the automatic control that energising heating and outage stop according to predefined heating time and power-off time.The electric automatic control operation can have and heat two kinds of patterns at continuous energising heating and interrupted intermittence according to the setting of the time relay.Elected going to when manual, operator by virtue of experience switch on heating and outage shut-down operation.
The adjustable cable wire clamp is held mechanism, partly is made up of leading screw, last leading screw seat, following leading screw seat, screw, slide rail guide plate, support bar, lead clamping V-block, holding screw, fixture bracing frame etc.Leading screw in the fixture bracing frame is fixed by last leading screw seat and following leading screw seat, cooperate transmission with screw, screw is connected with the slide rail guide plate, the slide rail guide plate is connected with two support bars, cable clamp is held in the lead clamping V-block, drive leading screw by handwheel and rotate, realize that being held cable vertically moves up and down, and regulates the relative position of cable welding position and welded part matrix; Wherein the support bar of clamping cable is adjustable expansion link, is furnished with holding screw, can adjust the relative weldment matrix of cable location and control the position of piece according to the thickness of cable.
The pedal lever clamp system, foot-operated clamp system comprises L-square, connecting rod, pedal.
Piece is controlled in weldment matrix location, comprises bakelite and asbestos washer.
Wind/water-cooling apparatus comprises fan, small pump and waterline, is the optional function of using, and can realize the good cooling of weldment.
The using method of this device is that working site 380V or 220V voltage are become voltage 2～15V, electric current 50～500A through device for transformer; Be connected on the graphite electrode that resistance is 5～60 Ω by cable, give the welded part matrix with conduction of current, make the scolder in welded part base pins tube chamber or the wiring hole be heated to 130～600 ℃ fusion temperature, and then finish cable and be connected with the soldering of pin tube cavity contact idol, cable joint etc.
Effect of the present invention and benefit are:
Realized reliable be connected of cable that (1) tension test proves that weld strength has reached aviation and commercial Application requirement through mechanics, has guaranteed welding quality (as the depth of weld, perpendicularity etc.) well with pin tube cavity contact idol, cable joint etc.
(2) the graphite electrode heated contact surface adopts multiple structure, makes to control reliable clamping and the heating process temperature rise more becomes steady.
(3) double operating desk has significantly alleviated working strength of workers, has obviously improved efficiency of equipment simultaneously.
(4) manually/and the electric conversion control system, realize manually and the switching of electrical control unperturbed, obviously alleviate working strength of workers, make the workpiece to be machined quality guarantee easily, workpiece has homogeneity and standardization.
(5) the adjustable cable wire clamp is held mechanism, realizes that fixture vertically moves, and can realize the adjustment of clamping head position, to satisfy the needs of different workpieces clamping.
(6) apparatus processing efficient height, safety is good, automaticity is high, property easy and simple to handle, pleasant is good.
Description of drawings
Fig. 1 is the brazing device structural representation.
Fig. 2 is that the adjustable cable wire clamp is held structural scheme of mechanism.
Fig. 3 (A) is the cylinder type graphite electrode structural representation.
Fig. 3 (B) is a rectangle graphite electrode structural representation.
Fig. 3 (C) is cylindrical and rectangle combination shape graphite electrode structural representation.
Among the figure: 1 leading screw; Leading screw seat on 2; 3 times leading screw seats; 4 screws; 5 slide rail guide plates; 6 support bars; 7 lead clamping V-blocks; 8 welded part matrixes; 9 holding screws; 10 fixture bracing frames; 11 cables.
Embodiment
Be described in detail specific embodiments of the invention below in conjunction with technical scheme and accompanying drawing.
The brazing device of a kind of cable of the present invention and pin tube cavity contact even summation cable joint by a pair of graphite that is used for clamping weldment matrix flexibly or graphitized electrode I, device for transformer II, manually or electric conversion control system III, adjustable cable wire clamp hold that the IV of mechanism, weldment matrix location control piece V, pedal lever clamp system VI, safty shield VII, air-cooled or water-cooling apparatus VIII and single station or double workbench IX forms, as shown in Figure 1.
Between graphite or graphitized electrode I, welded part matrix 8 is fixed into level, for this reason, depress a left side/right threading lever clamp mechanism VI, remove that a left side/dynamic formula graphite electrode I moves to right, welded part matrix 8 is close on portable graphite electrode I, and unclamps a left side/right threading lever clamp mechanism VI, after welded part matrix 8 compresses, in welded part matrix 8 pin tube chambers, fill scolder, start manually/electric conversion control system III; Drive leading screw 1 by handwheel and rotate, realize that being held cable 11 vertically moves up and down, and regulates the relative position of cable 11 welding positions and soldered matrix 8; Wherein the support bar 6 of clamping cable 11 is adjustable expansion link, is furnished with holding screw 9, can adjust cable 11 relative weldment matrix location and control the position of piece V, as shown in Figure 2 according to the thickness of cable 11.By graphite or graphitized electrode I, its profile is cylindrical, rectangle or cylindrical and rectangular combination shape, as shown in Figure 3.Voltage 2～15V, electric current 50～500A are passed to welded part matrix 8, and the mode of employing power on/off at intermittence, with 130～600 ℃ of fusings that are heated to of welded part matrix 8 and scolder, and then finish cable 11 and be connected with the soldering of pin tube cavity contact idol, cable joint etc.
Brazing member by " the cable clamping---dose scolder to wiring hole---energising heating---the scolder hot melt---cable insertion---stably fused---outage " operation finishes soldering.For double brazing operation platform IX, finish the soldering operation of a brazing member at first station after, power supply is switched to second station, carry out the above-mentioned soldering operation of second brazing member; After first brazing member cooled and solidified, unload workpiece, can carry out the soldering of next brazing member again." double " structure Design will make " hot melt soldering " time of " cooled and solidified " time of first brazing member and second brazing member overlapped, help enhancing productivity.
Claims (6)
1. cable and pin tube cavity contact even summation cable joint brazing device, this device comprises and it is characterized in that a pair of graphite that is used for clamping weldment matrix flexibly or graphitized electrode (I), device for transformer (II), manually or electric conversion control system (III), adjustable cable wire clamp are held mechanism (IV), piece (V), pedal lever clamp system (VI), safty shield (VII), air-cooled or water-cooling apparatus (VIII) and single station or double workbench (IX) are controlled in weldment matrix location:
Graphite or graphitized electrode (I) are fixedly mounted on termination electrode and install in the block set, and by cylindroid helical-coil compression spring and logical core double-screw bolt, (VI) links to each other with the pedal lever clamp system, and graphite electrode (I) tightness is regulated by the logical core double-screw bolt of rotation; Wherein graphite or graphitized electrode (I), resistance is 5～60 Ω; The heated contact surface of graphite electrode (I) and welded part matrix (8) is plane or strip groove face intermittently;
Device for transformer (II) is made of one or one group of transformer, operating voltage 380V or 220V is become the voltage of 2～15V through device for transformer (II);
Manually or electric conversion control system (III), when rotary switch goes to the electrical control position, under the control of two time relays, realize the automatic control that energising heating and outage stop;
The adjustable cable wire clamp is held mechanism (IV), comprises leading screw (1), last leading screw seat (2), following leading screw seat (3), screw (4), slide rail guide plate (5), support bar (6), lead clamping V-block (7), holding screw (9) and fixture bracing frame (10); Leading screw (1) in the fixture bracing frame (10) is fixing by last leading screw seat (2) and following leading screw seat (3), cooperate transmission with screw (4), screw (4) is connected with slide rail guide plate (5), slide rail guide plate (5) is connected with two support bars (6), cable (11) is clamped in the lead clamping V-block (6), drive leading screw (1) by handwheel and rotate, realize that being held cable (11) vertically moves up and down, and regulates the relative position of cable (11) welding position and welded part matrix (8); Wherein the support bar (6) of clamping cable (11) is adjustable expansion link, is furnished with holding screw (9), can adjust cable (11) and control the position of piece (V) in weldment matrix location relatively according to the thickness of cable (11);
Pedal lever clamp system (VI) comprises L-square, connecting rod and pedal;
Piece (V) is controlled in weldment matrix location, comprises bakelite and asbestos washer.
2. a kind of cable according to claim 1 and pin tube cavity contact even summation cable joint brazing device, its feature also is to comprise air-cooled or water-cooling apparatus (VIII), and this air-cooled or water-cooling apparatus (VIII) mainly is made up of fan, small pump and waterline.
3. utilize the method for claim 1 or 2 described brazing devices, it is characterized in that operating voltage 380V or 220V are become voltage 2～15V, electric current 50～500A through device for transformer (II); Be connected on the graphite electrode that resistance is 5～60 Ω (I) by cable, give welded part matrix (8) with conduction of current, make welded part matrix (8) pin tube chamber or the interior scolder of wiring hole be heated to 130～600 ℃ fusion temperature, finish cable (11) and be connected with the soldering of pin tube cavity contact idol, cable joint.
4. a kind of cable according to claim 1 and pin tube cavity contact even summation cable joint brazing device, its feature are that also wherein graphite or graphitized electrode (I) profile are cylindrical, rectangle or cylindrical and rectangular combination shape.
5. according to claim 1 or 4 described a kind of cables and pin tube cavity contact even summation cable joint brazing device, its feature also is, in graphite or the inner blind hole built-in thermoelectric idol of boring of graphitized electrode (I), thermocouple external temperature instrument, monitoring heating-up temperature.
6. method according to claim 3, its feature also is: for double brazing operation platform (IX), finish the soldering operation of a brazing member at first station after, power supply is switched to second station, carry out the above-mentioned soldering operation of second brazing member; After first brazing member cooled and solidified, unload workpiece, carry out the soldering of next brazing member again; " double " structure Design will make " hot melt soldering " time of " cooled and solidified " time of first brazing member and second brazing member overlapped.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2008100132452A CN100561806C (en) | 2008-09-12 | 2008-09-12 | A kind of cable and pin tube cavity contact even summation cable joint brazing device and method |
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| Application Number | Priority Date | Filing Date | Title |
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| CNB2008100132452A CN100561806C (en) | 2008-09-12 | 2008-09-12 | A kind of cable and pin tube cavity contact even summation cable joint brazing device and method |
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| Publication Number | Publication Date |
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| CN101355220A true CN101355220A (en) | 2009-01-28 |
| CN100561806C CN100561806C (en) | 2009-11-18 |
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| CN103042301A (en) * | 2012-12-27 | 2013-04-17 | 苏州先科精密机械有限公司 | Clamp used for welding switch with silver contact |
| CN105127532A (en) * | 2015-09-01 | 2015-12-09 | 昂纳信息技术（深圳）有限公司 | Encapsulating method for tube opening of photoelectronic device |
| CN105364252A (en) * | 2014-08-16 | 2016-03-02 | 深圳市韵腾激光科技有限公司 | Novel probe-positioning tin soldering device and tin soldering method |
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- 2008-09-12 CN CNB2008100132452A patent/CN100561806C/en not_active Expired - Fee Related
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| CN101937785A (en) * | 2010-09-19 | 2011-01-05 | 航天科技控股集团股份有限公司 | Manufacture method of memory metal sheet of circuit breaker for vehicle |
| CN103042301A (en) * | 2012-12-27 | 2013-04-17 | 苏州先科精密机械有限公司 | Clamp used for welding switch with silver contact |
| CN103042301B (en) * | 2012-12-27 | 2015-04-22 | 苏州先科精密机械有限公司 | Clamp used for welding switch with silver contact |
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