CN101343915A - Foaming ceramic micro-ball heat preservation heat insulation fire-proof slab and producing method thereof - Google Patents
Foaming ceramic micro-ball heat preservation heat insulation fire-proof slab and producing method thereof Download PDFInfo
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- CN101343915A CN101343915A CNA2007100495127A CN200710049512A CN101343915A CN 101343915 A CN101343915 A CN 101343915A CN A2007100495127 A CNA2007100495127 A CN A2007100495127A CN 200710049512 A CN200710049512 A CN 200710049512A CN 101343915 A CN101343915 A CN 101343915A
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- Prior art keywords
- foaming ceramic
- ceramic micro
- heat insulation
- heat preservation
- production method
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- 239000000919 ceramic Substances 0.000 title claims abstract description 51
- 238000005187 foaming Methods 0.000 title claims description 37
- 238000009413 insulation Methods 0.000 title claims description 23
- 239000011806 microball Substances 0.000 title claims description 21
- 238000004321 preservation Methods 0.000 title claims description 21
- 238000000034 method Methods 0.000 title 1
- 239000006260 foam Substances 0.000 claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 claims abstract description 19
- 238000007731 hot pressing Methods 0.000 claims abstract description 12
- 229920005989 resin Polymers 0.000 claims abstract description 11
- 239000011347 resin Substances 0.000 claims abstract description 11
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000002994 raw material Substances 0.000 claims abstract description 8
- 229920001568 phenolic resin Polymers 0.000 claims abstract description 7
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 19
- 239000011324 bead Substances 0.000 claims description 15
- 238000000465 moulding Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 9
- 229910052801 chlorine Inorganic materials 0.000 claims description 6
- 239000000460 chlorine Substances 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- 239000005011 phenolic resin Substances 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 3
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N ferric oxide Chemical compound O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 2
- 239000003292 glue Substances 0.000 claims description 2
- 125000001434 methanylylidene group Chemical group [H]C#[*] 0.000 claims description 2
- 230000000754 repressing effect Effects 0.000 claims description 2
- AGGKEGLBGGJEBZ-UHFFFAOYSA-N tetramethylenedisulfotetramine Chemical compound C1N(S2(=O)=O)CN3S(=O)(=O)N1CN2C3 AGGKEGLBGGJEBZ-UHFFFAOYSA-N 0.000 claims description 2
- 239000007767 bonding agent Substances 0.000 abstract description 2
- 239000011325 microbead Substances 0.000 abstract 7
- 239000003795 chemical substances by application Substances 0.000 abstract 2
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 abstract 2
- 239000000843 powder Substances 0.000 abstract 2
- XZMCDFZZKTWFGF-UHFFFAOYSA-N Cyanamide Chemical compound NC#N XZMCDFZZKTWFGF-UHFFFAOYSA-N 0.000 abstract 1
- 239000004312 hexamethylene tetramine Substances 0.000 abstract 1
- 235000010299 hexamethylene tetramine Nutrition 0.000 abstract 1
- 229960004011 methenamine Drugs 0.000 abstract 1
- 230000002265 prevention Effects 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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- Building Environments (AREA)
- Laminated Bodies (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a foam ceramic micro bead heat-retaining and heat-insulating fireproof plate and a production method thereof. The foam ceramic micro bead heat-retaining and heat-insulating fireproof plate is composed of a phenol formaldehyde foam plate layer (1) and a foam ceramic micro bead layer (2). The foam ceramic micro bead heat-retaining and heat-insulating fireproof plate is characterized in that the foam ceramic micro bead layer blended with fireproof resin is hot-pressed on one surface of the phenol formaldehyde foam plate. The production method comprises the following steps: firstly, components are prepared according to parts by weight: 1000 parts of powder ceramic hollow micro beads, not less than 100 parts of phenol formaldehyde resin or trimeric cyanamide resin, and 10 to 30 parts of solidifying agent hexamethylene tetramine; secondly, the components are evenly blended, poured into a mould and flattened; thirdly, the phenol formaldehyde foam plate is put into the mould; and fourthly, temperature and pressure are increased on a hot pressing machine, the raw material selected in the invention comprises powder ceramic hollow micro beads which can bear the high temperature of hundreds of Celsius degrees and has the advantages of high temperature resistance, non distortion, light mass, high intensity and fire prevention after being heated, pressurized and shaped through adding a bonding agent and a solidifying agent, and the purpose of the invention is completely achieved.
Description
Technical field
The present invention relates to a kind of wood-based plate and production method thereof, relate in particular to a kind of foaming ceramic micro-ball heat preservation heat insulation fire-proof slab and production method thereof.
Background technology
As everyone knows, along with the attention of people to energy conservation, the product that various heat insulating materials are made has begun a large amount of the indoor and outdoor of building that are used for.But, in the existing thermal insulation product, major part is to be that base material is made with extruded polystyrene board, polyurethane foaming plate, these two kinds of materials are met heat will produce shrinkage strain, can burn when meeting fire, thereby lose heat insulating effect and decorative effect, even can take place to come off and fall down problems such as hurt sb.'s feelings from body of wall.
Summary of the invention
The objective of the invention is to provides a kind of high temperature resistant, indeformable, high-strength light, a kind of foaming ceramic micro-ball heat preservation heat insulation fire-proof slab of fireproof and production method thereof for overcoming the deficiencies in the prior art, its concrete technical scheme is: foaming ceramic micro-ball heat preservation heat insulation fire-proof slab is made up of phenol formaldehyde foam flaggy and foaming ceramic fine bead layer, and the foaming ceramic fine bead layer that hot pressing one is mixed with flame-resistant resin is gone up on a surface of phenolic foam board.
Also can be mixed with the foaming ceramic fine bead layer of flame-resistant resin in the another side hot pressing one simultaneously of phenolic foam board.
The production method of foaming ceramic micro-ball heat preservation heat insulation fire-proof slab is as follows:
A, the component of pressing the row weight portion are got the raw materials ready: 1000 parts of powdery ceramic hollow microballons, phenolic resins or melmac are not less than 100 parts, curing compound chlorine methine tetramine 10-30 part;
B, with above-mentioned component mixing, pour mould into, smooth;
C, in mould, put into phenolic foam board;
D, the pressurization of on hot press, heating.
Also can add at the another side of phenolic foam board mixing the component material, smooth, the hot repressing moulding.
Also can glue together a profiled sheeting, the component material of another side hot pressing mixing in the one side of phenolic foam board.
The umber of said phenolic resins or melmac is solid part.
Required moulding pressure is 0.001-0.5MPa.
Heating-up temperature is 100-200 ℃.
Molding time is 120-1200S.
Because the raw material that the present invention selects for use is a powdery ceramic hollow microballon, belong to the ceramic foam product, can bear the high temperature of hundreds of degree, after adding bonding agent, curing compound are heated extrusion forming, have high temperature resistant, indeformable, lightweight, high-strength, fireproof advantage, after testing, its insulation coefficient of thermal conductivity of production board is that 0.026-0.035, rupture strength＞12MPa, compressive strength＞400KPa, fireproof performance reach A level incombustible material standard.Reached purpose of the present invention fully, in addition the top layer is decorated and is a kind of fabulous fireproof heat insulating heat-insulating decorative material again.
Description of drawings
Fig. 1 is the structural representation of foaming ceramic micro-ball heat preservation heat insulation fire-proof slab of the present invention.
The specific embodiment
Embodiment 1, and foaming ceramic micro-ball heat preservation heat insulation fire-proof slab is made up of phenol formaldehyde foam flaggy 1 and foaming ceramic fine bead layer 2, and the foaming ceramic fine bead layer that hot pressing one is mixed with flame-resistant resin is gone up on a surface of phenolic foam board.Its production method is as follows: A, the component of pressing the row weight portion are got the raw materials ready: 1000 parts of powdery ceramic hollow microballons, 100 parts in phenolic resins (solid part), 10 parts of curing compound chlorine methine tetramines; B, with above-mentioned component mixing, pour mould into, smooth; C, in mould, put into phenolic foam board; D, the pressurization of on hot press, heating.Required moulding pressure is 0.001MPa.Heating-up temperature is 100 ℃.Molding time is 1200S.
Embodiment 2, and foaming ceramic micro-ball heat preservation heat insulation fire-proof slab is made up of phenol formaldehyde foam flaggy 1 and foaming ceramic fine bead layer 2, and the foaming ceramic fine bead layer that hot pressing one is mixed with flame-resistant resin is gone up on a surface of phenolic foam board.Its production method is as follows: A, the component of pressing the row weight portion are got the raw materials ready: 1000 parts of powdery ceramic hollow microballons, 150 parts in phenolic resins (solid part), 20 parts of curing compound chlorine methine tetramines; B, with above-mentioned component mixing, pour mould into, smooth; C, in mould, put into phenolic foam board; D, the pressurization of on hot press, heating.Required moulding pressure is 0.1MPa.Heating-up temperature is 120 ℃.Molding time is 800S.
Embodiment 3, foaming ceramic micro-ball heat preservation heat insulation fire-proof slab is made up of phenol formaldehyde foam flaggy 1 and foaming ceramic fine bead layer 2, the foaming ceramic fine bead layer that hot pressing one is mixed with flame-resistant resin is gone up on one surface of phenolic foam board, and the another side of phenolic foam board has additional the foaming ceramic fine bead layer (3) that a hot pressing is mixed with flame-resistant resin.Its production method is as follows: A, the component of pressing the row weight portion are got the raw materials ready: 1000 parts of powdery ceramic hollow microballons, 200 parts of melmacs (solid part), 15 parts of curing compound chlorine methine tetramines; B, with above-mentioned component mixing, pour mould into, smooth; C, in mould, put into phenolic foam board; D, again add mixing the component material, smooth; E, the pressurization of on hot press, heating.Required moulding pressure is 0.08MPa.Heating-up temperature is 180 ℃.Molding time is 600S.
Embodiment 4, foaming ceramic micro-ball heat preservation heat insulation fire-proof slab is made up of phenol formaldehyde foam flaggy 1 and foaming ceramic fine bead layer 2, the foaming ceramic fine bead layer that hot pressing one is mixed with flame-resistant resin is gone up on one surface of phenolic foam board, and the another side of phenolic foam board has additional a profiled sheeting.Its production method is as follows: A, the component of pressing the row weight portion are got the raw materials ready: 1000 parts of powdery ceramic hollow microballons, 200 parts of melmacs (solid part), 15 parts of curing compound chlorine methine tetramines; B, in mould, put into elder generation and the compound phenolic foam board of a profiled sheeting; C, with above-mentioned component mixing, pour mould into, smooth; D, the pressurization of on hot press, heating.Required moulding pressure is 0.08MPa.Heating-up temperature is 180 ℃.Molding time is 600S.
Claims (9)
1, a kind of foaming ceramic micro-ball heat preservation heat insulation fire-proof slab, be made up of phenol formaldehyde foam flaggy (1) and foaming ceramic fine bead layer (2) the foaming ceramic micro-ball heat preservation heat insulation plate, it is characterized in that: the foaming ceramic fine bead layer that hot pressing one is mixed with flame-resistant resin is gone up on a surface of phenolic foam board.
2, foaming ceramic micro-ball heat preservation heat insulation fire-proof slab according to claim 1 is characterized in that: the foaming ceramic fine bead layer (3) that is mixed with flame-resistant resin in the another side hot pressing one of phenolic foam board (1).
3, the production method of the described a kind of foaming ceramic micro-ball heat preservation heat insulation fire-proof slab of claim 1 follows these steps to carry out:
(1) component of pressing the row weight portion is got the raw materials ready: 1000 parts of powdery ceramic hollow microballons, phenolic resins or melmac are not less than 100 parts, curing compound chlorine methine tetramine 10-30 part;
(2) with above-mentioned component mixing, pour mould into, smooth;
(3) in mould, put into phenolic foam board;
(4) pressurization of on hot press, heating.
4, the production method of a kind of foaming ceramic micro-ball heat preservation heat insulation fire-proof slab according to claim 3 is characterized in that: the another side of phenolic foam board add mixing the component material, smooth, the hot repressing moulding.
5, the production method of a kind of foaming ceramic micro-ball heat preservation heat insulation fire-proof slab according to claim 3 is characterized in that: glue together a profiled sheeting in the one side of phenolic foam board, the component material of another side hot pressing mixing.
6, the production method of a kind of foaming ceramic micro-ball heat preservation heat insulation fire-proof slab according to claim 3 is characterized in that: the umber of said phenolic resins or melmac is solid part.
7, the production method of a kind of foaming ceramic micro-ball heat preservation heat insulation fire-proof slab according to claim 3 is characterized in that: required moulding pressure is 0.001-0.5MPa.
8, the production method of a kind of foaming ceramic micro-ball heat preservation heat insulation fire-proof slab according to claim 3 is characterized in that: heating-up temperature is 100-200 ℃.
9, the production method of a kind of foaming ceramic micro-ball heat preservation heat insulation fire-proof slab according to claim 3 is characterized in that: molding time is 120-1200S.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100495127A CN101343915A (en) | 2007-07-09 | 2007-07-09 | Foaming ceramic micro-ball heat preservation heat insulation fire-proof slab and producing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100495127A CN101343915A (en) | 2007-07-09 | 2007-07-09 | Foaming ceramic micro-ball heat preservation heat insulation fire-proof slab and producing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101343915A true CN101343915A (en) | 2009-01-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2007100495127A Pending CN101343915A (en) | 2007-07-09 | 2007-07-09 | Foaming ceramic micro-ball heat preservation heat insulation fire-proof slab and producing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101343915A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101812908A (en) * | 2010-04-02 | 2010-08-25 | 朱雄 | Fire-proof heat insulation composite decorative plate and manufacture process thereof |
| CN102071754B (en) * | 2009-11-24 | 2012-05-23 | 江苏康斯维信建筑节能技术有限公司 | Building exterior wall heat-insulation decorative fireproof isolation plate and building construction method thereof |
| CN105544749A (en) * | 2015-12-15 | 2016-05-04 | 万华节能科技集团股份有限公司 | Rear-structure waterproof thermal insulating plate |
| CN111688322A (en) * | 2020-06-23 | 2020-09-22 | 浙江中创科技有限公司 | Durable phenolic foam with low heat conductivity coefficient |
-
2007
- 2007-07-09 CN CNA2007100495127A patent/CN101343915A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102071754B (en) * | 2009-11-24 | 2012-05-23 | 江苏康斯维信建筑节能技术有限公司 | Building exterior wall heat-insulation decorative fireproof isolation plate and building construction method thereof |
| CN101812908A (en) * | 2010-04-02 | 2010-08-25 | 朱雄 | Fire-proof heat insulation composite decorative plate and manufacture process thereof |
| CN101812908B (en) * | 2010-04-02 | 2013-11-06 | 朱雄 | Fire-proof heat insulation composite decorative plate and manufacture process thereof |
| CN105544749A (en) * | 2015-12-15 | 2016-05-04 | 万华节能科技集团股份有限公司 | Rear-structure waterproof thermal insulating plate |
| CN111688322A (en) * | 2020-06-23 | 2020-09-22 | 浙江中创科技有限公司 | Durable phenolic foam with low heat conductivity coefficient |
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| PB01 | Publication | ||
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
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Open date: 20090114 |