CN101338611A - Improved stereo weaving decorative laminate and method of manufacture - Google Patents
Improved stereo weaving decorative laminate and method of manufacture Download PDFInfo
- Publication number
- CN101338611A CN101338611A CNA2008100873591A CN200810087359A CN101338611A CN 101338611 A CN101338611 A CN 101338611A CN A2008100873591 A CNA2008100873591 A CN A2008100873591A CN 200810087359 A CN200810087359 A CN 200810087359A CN 101338611 A CN101338611 A CN 101338611A
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- China
- Prior art keywords
- cloth
- braiding
- soffit
- paper
- protective graid
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- 238000009941 weaving Methods 0.000 title claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 238000000034 method Methods 0.000 title claims description 18
- 239000004744 fabric Substances 0.000 claims abstract description 126
- 239000000463 material Substances 0.000 claims abstract description 93
- 238000005034 decoration Methods 0.000 claims abstract description 60
- 239000000835 fiber Substances 0.000 claims abstract description 32
- 238000009954 braiding Methods 0.000 claims description 140
- 230000001681 protective effect Effects 0.000 claims description 110
- 238000004880 explosion Methods 0.000 claims description 75
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 72
- 229910052709 silver Inorganic materials 0.000 claims description 67
- 239000004332 silver Substances 0.000 claims description 67
- 238000004026 adhesive bonding Methods 0.000 claims description 39
- 229910052751 metal Inorganic materials 0.000 claims description 17
- 239000002184 metal Substances 0.000 claims description 17
- 239000004033 plastic Substances 0.000 claims description 17
- 229920003023 plastic Polymers 0.000 claims description 17
- 229920002994 synthetic fiber Polymers 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 9
- 239000002023 wood Substances 0.000 claims description 5
- 239000003292 glue Substances 0.000 abstract description 30
- 230000009172 bursting Effects 0.000 abstract 1
- 239000000123 paper Substances 0.000 description 66
- 230000000694 effects Effects 0.000 description 6
- 239000002655 kraft paper Substances 0.000 description 5
- 238000001035 drying Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229920000297 Rayon Polymers 0.000 description 2
- 229920004933 Terylene® Polymers 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 229920001568 phenolic resin Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000002313 adhesive film Substances 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000000626 liquid-phase infiltration Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000010257 thawing Methods 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
- B32B3/14—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a face layer formed of separate pieces of material which are juxtaposed side-by-side
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/10—Fibres of continuous length
- B32B2305/18—Fabrics, textiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2317/00—Animal or vegetable based
- B32B2317/12—Paper, e.g. cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
Landscapes
- Laminated Bodies (AREA)
Abstract
The invention discloses an improved three-dimensional weaved decoration laminated plate and a manufacturing method thereof. The lower surface of weaving material is pasted together with the upper surface of a bursting paper strip (or fiber cloth) layer, the lower surface of which is coated with a layer of glue, to from first-direction and second-direction weaving strip-shaped sheets. The first-direction and the second direction weaving strip-shaped sheets are overlapped in a three dimensional way and weaved laterally and vertically to form three-dimensional weaved-surface sheet material; and the upper surface of the fiber cloth layer is pasted on the three-dimensional weaved-surface sheet material to further form flat-bottom sheet material. A flat plate is connected with the flat-bottom sheet material by glue to form the decoration laminated plate with a three-dimensional weaved surface. Compared with the prior product and art, the decoration laminated plate provided by the invention has the advantages of easy manufacturing process, lower rate of wasted products, longer service life and excellent ductility; and the decoration laminated plate can not fall off layer by layer easily and can be wound, carried and transported conveniently.
Description
Technical field:
The present invention relates to a kind of house decorative material and manufacture method thereof with stereo weaving surface.
Background technology:
Surface decoration material is the indispensable materials of people in beautifying indoor environment.But present surface decoration material comprises materials majorities such as wallpaper, paint, coating, decoration refractory slab and is plane decoration, lacks third dimension.Three-dimensional moulding with parting material built on-site on plane surface is feasible method, but at aspects such as constructions many inconvenience is arranged.
Existing a kind of stereo weaving decorative laminate, it at first adheres to paper at braided material below by glue, cut into the silver of the different shape of the required usefulness of braiding then, silver is woven the formation plane materiel, again in braiding plane materiel underrun glue paper adhesion, then by heating and/or pressurize, the braiding plane materiel that the band bottom surface is stained with paper fastens with glue on other base materials.The advantage of this braiding plane materiel in the bottom surface paper adhesion comprises: can guarantee gluing evenly, guarantee to be difficult for sliding, being out of shape after the power of being pullled between silver, be convenient to braiding, and this product is fit to multiple braided material (comprising string, sheet metal and other synthetic materialss).But this product is through producing, install, use, observe, experiment, analyzing the back and find that it has following shortcoming: do back toughness at glue between the paper of glue and adhesion and reduce the fragility increasing, when the plane materiel that whole is woven into string cuts into silver, glue and paper layer can unpredictable ruptile occur along being cut edge of a knife position, light then cause the reduction of bar tablet quality to be unfavorable for follow-up knitting process, heavy then cause raw-material waste, percent defective to strengthen even cause scrapping of whole material.Secondly when the plane materiel that is woven into string is fixed in base material or finished product need be cut into corresponding shape in the actual field adhesion according to actual during to body surface, can occur too breaking in the edge that is cut the edge of a knife when cut this moment, cause damage.When actual shipment and on-the-spot the installation, product need be rolled up in addition, and this product since its pliability of aforementioned technology not high, easily break, can not bear bending than hard intensity, therefore can't sensitive paper open, plastics, steel plate coiled material roll up like that, inconvenience is moved and is carried.
Also have, when the braiding plane materiel that the band bottom surface is stained with paper fastens with glue on other base materials, need through adding the processing technology of Wen He or pressurization.Under this process conditions, the phenomenon that paper absorbs glue will take place, cause the loss of glue and reduce viscous force, make the braiding plane materiel not to be securely adhered on the base material.And its finished product is through after use of certain hour, rises to connect and the glue of fixation also can be gradually absorbed by paper is further, further reduces viscous force, even causes and weave plane materiel and separate, come off with base material.
Summary of the invention:
Among technical problem to be solved, first technical problem that the present invention will solve provides a kind of decorative laminate structure, and this structure will can be good at guaranteeing not taking place fracture phenomena when processing cutting.
Second technical problem that the present invention will solve provides a kind of decorative laminate structure, and this structure will can be good at guaranteeing that this product has the winding intensity that can roll up.
The 3rd technical problem that the present invention will solve provides a kind of decorative laminate structure, this structure will can be good at avoiding that the phenomenon that is absorbed of glue takes place under the processing conditions of heating, pressurizeing, avoid the slow absorbing phenomenon of quilt of glue in daily use to take place equally, guarantee the good connection of each material layer and fixing.
In order to solve the above technical problem, the invention provides a kind of decoration sheet with third dimension protective graid, it comprises:
The first direction braiding web (1) and first anti-explosion paper (or cloth) the bar layer (4), first anti-explosion paper (or cloth) bar layer (4) upper surface sticks on the soffit of first direction braiding web (1), thereby form first direction braiding silver, first anti-explosion paper (or cloth) the bar layer soffit scribbles a glue-line;
The second direction braiding web (2) and second anti-explosion paper (or cloth) the bar layer (4 '), second anti-explosion paper (or cloth) the bar layer upper surface sticks on the soffit of second direction braiding web (2), thereby form second direction braiding silver, second anti-explosion paper (or cloth) the bar layer soffit scribbles a glue-line;
Described first direction braiding silver and Di Fang two to the braiding silver through three-dimensional crossover or track and column braiding to form a sheet material with third dimension protective graid;
Fiber layer of cloth (5), its upper surface sticks on the soffit of the sheet material with third dimension protective graid, further forms the decoration sheet with third dimension protective graid.
The present invention also provides a kind of decorative laminate with third dimension protective graid that uses the above-mentioned decoration sheet manufacturing with third dimension protective graid, the soffit of fiber layer of cloth (5) that wherein has the decoration sheet of third dimension protective graid scribbles a gluing rete (6), and described decorative laminate with third dimension protective graid also comprises:
Gluing ply of paper (7) is bonding with gluing rete (6);
Plate (3) is by heating pressurization and glued joint with the decoration sheet with third dimension protective graid with gluing ply of paper (7), to form a decorative laminate with third dimension protective graid.
In order to solve the above technical problem, the present invention also provides another kind of decorative laminate with third dimension protective graid, and it comprises:
The first direction braiding web 1 and first anti-explosion paper (or cloth) the bar layer 4, first anti-explosion paper (or cloth) bar layer 4 upper surface stick on the soffit of first direction braiding web 1, thereby form first direction braiding silver, first anti-explosion paper (or cloth) bar layer 4 soffit scribble a glue-line;
The second direction braiding web 2 and second anti-explosion paper (or cloth) the bar layer 4 ', second anti-explosion paper (or cloth) the bar layer 4 ' upper surface sticks on the soffit of second direction braiding web 2, thereby form second direction braiding silver, second anti-explosion paper (or cloth) the bar layer 4 ' soffit scribbles a glue-line;
Described first direction braiding silver and Di Fang two through three-dimensional crossover or track and column braiding, just form a sheet material that plays the effect of third dimension protective graid to the braiding silver;
Fiber layer of cloth 5, its upper surface sticks on the soffit of the sheet material with third dimension protective graid, further forms the decoration sheet with third dimension protective graid, and fiber layer of cloth 5 soffits scribble a gluing rete 6;
One flat plate 3 ' glueds joint with the decoration sheet with third dimension protective graid with gluing ply of paper 7, just forms a decorative laminate with third dimension protective graid.
In order to solve the above technical problem, the present invention also provides a kind of relief protective graid sheet material that has, and it comprises:
The first direction braiding web 1 and first anti-explosion paper (or cloth) the bar layer 4, first anti-explosion paper (or cloth) bar layer 4 upper surface stick on the soffit of first direction braiding web 1, thereby form first direction braiding silver, first anti-explosion paper (or cloth) bar layer 4 soffit scribble a glue-line;
The second direction braiding web 2 and second anti-explosion paper (or cloth) the bar layer 4 ', second anti-explosion paper (or cloth) the bar layer 4 ' upper surface sticks on the soffit of second direction braiding web 2, thereby form second direction braiding silver, second anti-explosion paper (or cloth) the bar layer 4 ' soffit scribbles a glue-line;
Described first direction braiding silver and Di Fang two through three-dimensional crossover or track and column braiding, just form a sheet material that plays the effect of third dimension protective graid attractive in appearance to the braiding silver;
Fiber layer of cloth 5, its upper surface sticks on the soffit of the sheet material with third dimension protective graid, further forms the decoration sheet with third dimension protective graid.
The present invention also provides a kind of decoration sheet with third dimension protective graid, and it comprises:
First direction braiding silver (1);
Second direction braiding silver (2);
Described first direction braiding silver and second direction braiding silver through three-dimensional crossover or track and column braiding to form a decoration sheet with third dimension protective graid;
Stick on described fiber layer of cloth (5) with sheet material of third dimension protective graid.
The present invention also provides with the above-mentioned two kinds decorative laminate corresponding method of manufacture with third dimension protective graid and has above-mentionedly had a relief protective graid sheet material corresponding method of manufacture.
Compare with existing decorative laminate with third dimension protective graid, decorative laminate with third dimension protective graid and sheet material that the present invention newly provides, have easy to manufacturely, quality well the layering obscission do not occur and the intensity height is easy to twine the advantage of carrying, transporting.
Description of drawings:
In conjunction with accompanying drawing herein, by following specific descriptions to the embodiment of the invention, those skilled in the art can be expressly understood purpose, technical problem to be solved, the technical characterstic that is had and other summary of the invention that the invention described above will reach:
Figure 1A illustrates and is used to make weaved decorative laminate to have the sheeting 12A and anti-explosion paper (or cloth) 13A on third dimension top layer.
Figure 1B illustrates by glue and makes anti-explosion paper (or cloth) 13A stick on the sheeting 12A back side to form material sheet 14B.
Fig. 1 C illustrates material sheet 14B and is slit into strip.
Fig. 1 D illustrates braiding silver 15C is carried out three-dimensional crossover (or in length and breadth) braiding from both direction (first direction and second direction), to form a sheet material 16D braiding, that play the effect of third dimension top layer.
Fig. 2 A is illustrated in skin sheets 16D soffit and is placed with a cloth 22A.
Fig. 2 B illustrates by glue and makes cloth 22A stick on the soffit of skin sheets 16D, further forms the decoration sheet 23B with third dimension protective graid.
Fig. 3 A is the first embodiment of the present invention.
Fig. 3 B is the second embodiment of the present invention.
Fig. 4 A is the schematic sectional view of decorative laminate among first embodiment (with reference to figure 3A).
Fig. 4 B is the schematic sectional view of decorative laminate among second embodiment (with reference to figure 3B).
Fig. 5 A-5D is the third embodiment of the present invention.
The specific embodiment:
Figure 1A represents to be used to weave the sheeting 12A of decorative high-pressure clamp surface.Sheeting 12A can be string thin slice (as thin slices such as bamboo and wood, cloth), sheet metal, filamentary material or other synthetic materials thin slices (comprising plastic tab, emulation synthetic materials).Be placed with an anti-explosion paper (or cloth) 13A below sheeting 12A, its upper surface scribbles glue.Anti-explosion paper (or cloth) 13A upper surface glue is selected to such an extent that be complementary with sheeting 12A, can make sheeting 12A and firm being pasted together of anti-explosion paper (or cloth) 13A.The present invention is by an anti-explosion paper of stickup (or cloth) 13A below sheeting 12A, make other matter materials outside the string thin slice also can be used as the material of forming the protective graid sheet material, for example: sheet metal, filamentary material or other synthetic materials thin slices (comprising plastic tab, emulation synthetic materials).
Shown in Figure 1B, anti-explosion paper (or cloth) 13A sticks on the skin sheets 12A back side by glue, forms material sheet 14B.Scribble one deck glue at the back side of material sheet 14B (promptly anti-explosion paper (or cloth) 13A soffit), this glue should be selected to such an extent that have the character of easy drying, but still has moderate viscosity after the drying, making it stick on a certain lip-deep object can easily take off, and can easily paste the object of being taken off again on this surface again, and still maintain enough firm degree after guaranteeing to paste again.
Shown in Fig. 1 C, material sheet 14B is slit into strip, the braiding silver 15C that formation can weave.It may be noted that: after material sheet 14B is slit into strip, sheeting 12A and anti-explosion paper (or cloth) 13A, just becoming respectively is that first direction braiding web 1 and first is prevented explosion paper (or cloth) bar layer 4; And the second direction braiding web 2 and second anti-explosion paper (or cloth) the bar layer 4 ', respectively shown in Fig. 4 A and 4B.
Shown in Fig. 1 D, braiding silver 15C carries out three-dimensional crossover (or in length and breadth) braiding from both direction (first direction and second direction), forms a protective graid sheet material 16D.Should be noted that: the first direction of braiding and second direction can vertical mutually form right angles, also can constitute other angles of on-right angle.Because the glue of anti-explosion paper (or cloth) 13A soffit still has moderate viscosity after drying, making it stick on a certain lip-deep object can easily take off, and can easily paste the object of being taken off again on this surface again, so braiding silver 15C can move to the precalculated position easily at two weaving directions when braiding, and after moving to the precalculated position, because anti-explosion paper (or cloth) the bar layer soffit at the back side that weaves silver 15C scribbles a glue-line, after applying certain pressure, weaving direction can enough firmly and equably be bonded together after weaving separately through the braiding silver 15C that moves in the same old way.As the protective graid sheet material 16D among Fig. 1 D, because silver 15C has certain thickness, and when braiding a direction silver be to cross with keeping, pass from the below again the silver of another direction from the top, in fact the upper and lower surface of skin sheets 16D all is unevenly (to be called soffit with the cloth surface that is bonded together, be not bonded together and be called upper surface to the surface that exposes outside with cloth), the unevenness of skin sheets 16D upper surface 17D has just constituted third dimension.
Shown in Fig. 2 A, have relief protective graid sheet material 16D soffit and be placed with a cloth 22A (cloth 22A promptly is equivalent to the fiber layer of cloth 5 among Fig. 4 A, the B) herein, scribble glue above it.Shown in Fig. 2 B, cloth 22A sticks on the soffit with relief protective graid sheet material 16D by glue, and to have one be the decoration sheet 23B with third dimension protective graid planar bottom surface, that have skin sheets 16D (seeing Fig. 2 B) with cloth 22A to form one.The planar bottom surface of cloth 22A, the decoration sheet 23B that helps having the third dimension protective graid bonds on other planar materials.Decoration sheet 23B bottom surface (being the bottom surface of cloth 22A) with third dimension protective graid scribbles the gluing rete of one deck (not shown in Fig. 2 A, referring to the gluing rete 6 among the schematic cross sectional view 4A).
Fig. 2 B illustrates by glue and makes cloth 22A stick on the soffit of skin sheets 16D, further forms the decoration sheet 23B with third dimension protective graid.Should be noted that the decoration sheet 23B that has the third dimension protective graid among this figure also can independently be directly used in as ornament materials sticks to body surface.
Fig. 3 A is the first embodiment of the present invention.As shown in Figure 3A, the decoration sheet 23B soffit with third dimension protective graid that has third dimension protective graid sheet material 16D is placed with a gluing ply of paper 32A, and it is equivalent to the gluing ply of paper 7 among Fig. 4 A.There is not sticky matter above the gluing ply of paper 32A, glued together by the gluing rete of layer that the decoration sheet 23B bottom surface with third dimension protective graid scribbles with decoration sheet 23B with third dimension protective graid.The glue-line that has one deck to solidify below the gluing ply of paper 32A has very strong viscosity after melting after the pressurization of heating.In gluing ply of paper 32A positioned beneath one flat plate 33A is arranged, dull and stereotyped 33A can be refractory slab, metal sheet, plastic plate or other synthetic materials plates, and it is equivalent to 3 among Fig. 4 A.Refractory slab 33A is made up of the kraft of a folded phenolic resins impregnation, in the kraft lamination, melt infiltration through phenolic resins after the high temperature high pressure process, be closely linked, make a folded original soft kraft become a refractory slab with certain intensity and hardness.
In first embodiment as shown in Figure 3A, have the decoration sheet 23B of third dimension protective graid, gluing ply of paper 32A and dull and stereotyped 33A insert the pressurized treatments of heating in the hot pressing layer of hot press (not illustrating among the figure).The gluing rete that has the decoration sheet 23B bottom surface of third dimension protective graid under the effect of pressure will have the bottom surface of decoration sheet 23B of third dimension protective graid and the upper surface of gluing ply of paper 32A is pasted together.Under the heating and pressure effect of a period of time, the gluing rete and the glue-line that solidifies below the gluing ply of paper 32A that have below the decoration sheet 23B of third dimension protective graid melt, and the soffit of gluing ply of paper 32A and dull and stereotyped 33A are pasted together.Should be noted that because the matter wood property matter of refractory slab, plastic plate or metal sheet 33A it is inconvenient that the decoration sheet 23B that directly will have a third dimension protective graid pastes on the dull and stereotyped 33A.So, the selection of gluing rete that has the decoration sheet 23B bottom surface of third dimension protective graid in this situation, want to make the upper surface of gluing ply of paper 32A be suitable for pasting the bottom surface of the decoration sheet 23B with third dimension protective graid, and the glue-line (through pressure effect) after thawing that is solidified on the gluing ply of paper 32A soffit has stronger adhesion strength, is suitable for pasting dull and stereotyped 33A.
Fig. 3 B is the second embodiment of the present invention.Shown in Fig. 3 B, the decoration sheet 23B positioned beneath with third dimension protective graid has one flat plate 33B, and it is equivalent to 3 among Fig. 4 A.Dull and stereotyped 33B can be wooden plate's (as core-board, shaving board, medium-density plate, three-ply board), plastic plate, metal sheet or other synthetic materials plates.
In second embodiment shown in Fig. 3 B, decoration sheet 23B with third dimension protective graid and dull and stereotyped 33B that its bottom surface scribbles the adhesive film layer can insert in the cold press (not illustrating among the figure), by pressurization, decoration sheet 23B and dull and stereotyped 33B with third dimension protective graid are pasted together; Or, decoration sheet 23B and dull and stereotyped 33B with third dimension protective graid are pasted together by pressurized, heated.Material for wooden plate, they can more easily paste on the bottom surface of the decoration sheet 23B with third dimension protective graid, so can save the rubberised layer paper 32A among first embodiment, and the selection of viscose glue rete does not have above-mentioned strict demand yet, but if plastic plate, metal sheet are directly adhered on the ground 23B of plane, will be very high to the selection requirement of viscose glue rete.
Should be noted that anti-explosion paper is a kind of thin but paper that toughness is stronger (its Unit Weight be approximately general kraft 1/4), but its toughness is better than kraft.
Fig. 4 A is the schematic sectional view of decorative laminate among first embodiment (with reference to figure 3A).Shown in Fig. 4 A, the sectional view of decorative laminate comprises first direction braiding web 1 and second direction braiding web 2.Post first anti-explosion paper (or cloth) the bar layer 4 and second anti-explosion paper (or cloth) the bar layer 4 ' respectively at the back side of first direction braiding web 1 and second direction braiding web 2, post fiber layer of cloth 5 at the soffit that forms with first direction braiding web 1 and 2 braidings of second direction braiding web, its upper surface has a sheet material 16D on third dimension top layer, at fiber layer of cloth 5 soffits one gluing rete 6 is arranged, at gluing rete one paster 7 is arranged for 6 times, 7 times one flat plate 3 is arranged at the gluing ply of paper.
Fig. 4 B is the sectional view of decorative laminate among second embodiment (with reference to figure 3B).Shown in Fig. 4 B, the sectional view of decorative laminate comprises first direction braiding web 1 and second direction braiding web 2.Post first anti-explosion paper (or cloth) the bar layer 4 and second anti-explosion paper (or cloth) the bar layer 4 ' respectively at the back side of first direction braiding web 1 and second direction braiding web 2, post fiber layer of cloth 5 at the soffit that forms with first direction braiding web 1 and 2 braidings of second direction braiding web, its upper surface has a sheet 16D on third dimension top layer, 5 times one flat plate 3 ' is arranged at the fiber layer of cloth.
Fig. 5 A-5D is the third embodiment of the present invention.Fig. 5 A is a protective graid sheet material 16D ' according to the 3rd embodiment manufacturing of invention.Shown in Fig. 5 A, protective graid sheet material 16D ' is formed by the braiding of the braiding silver of first direction and second direction.In the 3rd embodiment, the material of the braiding silver that the material of the braiding silver of first direction and second direction and first and second embodiment use is identical, and is promptly identical with sheeting 12A among Figure 1A.But compare with first and second embodiment, the bottom surface of the material of the braiding silver of first direction and second direction is not pasted and is put explosion paper (or cloth) among the protective graid sheet material 16D '.Promptly in the 3rd embodiment, the sheeting 12A among Figure 1A directly is slit into the braiding silver of first direction and second direction, and the skin sheets 16D ' that is woven into the braiding silver of first direction and second direction directly pastes to be put on explosion paper or the cloth.
Fig. 5 B is the schematic sectional view of protective graid sheet material 16D ' among the 3rd embodiment.Shown in Fig. 5 B, protective graid sheet material 16D ' comprises first direction braiding silver 1 and second direction braiding silver 2.
Fig. 5 C is the schematic sectional view that has the decoration sheet 23B ' of third dimension protective graid among the 3rd embodiment.Shown in Fig. 5 C, the sticking Stickers of protective graid sheet material 16D ' forms the decoration sheet 23B ' with third dimension protective graid to fiber layer of cloth 5.Fiber layer of cloth 5 materials (seeing Fig. 4 A and 4B) that use among the fiber layer of cloth 5 that uses among the 3rd embodiment and first and second embodiment are identical.Should be noted that the decoration sheet 23B ' that has the third dimension protective graid among Fig. 5 C also can independently be directly used in as ornament materials sticks on the body surface.
Fig. 5 D is the schematic sectional view of the 3rd embodiment neutral body weaved decorative laminate.Shown in Fig. 5 D, the decoration sheet 23B ’ Nian Stickers with third dimension protective graid forms stereo weaving decorative laminate to one flat plate 3.Flat board 3 (seeing Fig. 4 A and the 4B) material that uses among the flat board 3 that uses among the 3rd embodiment and first and second embodiment is identical.
Should be noted that fiber layer of cloth 5 of the present invention can be plant fiber cloth or chemical fiber cloth.The present invention preferably uses a kind of adhesive-bonded fabric (NONWOVEN) of chemical material, its material for example can adopt the material of terylene (POLYESTER) to make, the adhesive-bonded fabric of this material structure (NON WOVEN) does not produce absorbing phenomenon to glue, can avoid in process because the glue loss of heating, pressurizeing and being caused, and the phenomenon that slowly absorbed of the glue in normal use, this kind material has stronger toughness than anti-explosion paper simultaneously.Certainly, be that material also has this specific character with the cloth that other modes are made into the terylene.
In above manual, the present invention describes by some specific embodiments, and wherein many particular contents are to be used for the method for illustrative principle of the present invention is described.To one skilled in the art, these embodiment can have various changes and not exceed principle scope of the present invention.So protection scope of the present invention is defined by the claim in claims.
Claims (19)
1. decorative laminate with third dimension protective graid is characterized in that comprising:
The first direction braiding web (1) and first anti-explosion paper (or cloth) the bar layer (4), first anti-explosion paper (or cloth) bar layer (4) upper surface sticks on the soffit of first direction braiding web (1), thereby form first direction braiding silver, first anti-explosion paper (or cloth) the bar layer soffit scribbles a glue-line;
The second direction braiding web (2) and second anti-explosion paper (or cloth) the bar layer (4 '), second anti-explosion paper (or cloth) the bar layer upper surface sticks on the soffit of second direction braiding web (2), thereby form second direction braiding silver, second anti-explosion paper (or cloth) the bar layer soffit scribbles a glue-line;
Described first direction braiding silver and Di Fang two to the braiding silver through three-dimensional crossover or track and column braiding to form a sheet material with third dimension protective graid;
Fiber layer of cloth (5), its upper surface sticks on the soffit of the sheet material with third dimension protective graid, further forms the decoration sheet with third dimension protective graid, and fiber layer of cloth (5) soffit scribbles a gluing rete (6);
Gluing ply of paper (7) is bonding with gluing rete (6);
Plate (3) is by heating pressurization and glued joint with the decoration sheet with third dimension protective graid with gluing ply of paper (7), to form a decorative laminate with third dimension protective graid.
2. have the decorative laminate of third dimension protective graid according to claim 1, it is characterized in that: described first direction braiding web (1) and second direction braiding web (2) are string thin slice, sheet metal, plastic tab, emulation synthetic materials, filamentary material or cloth material.
3. as having the decorative laminate of third dimension protective graid as described in the claim 2, it is characterized in that: described plate (3) is plank, refractory slab, plastic plate or metal sheet.
4. decorative laminate with third dimension protective graid is characterized in that comprising:
The first direction braiding web (1) and first anti-explosion paper (or cloth) the bar layer (4), first anti-explosion paper (or cloth) bar layer (4) upper surface sticks on the soffit of first direction braiding web (1), thereby form first direction braiding silver, first anti-explosion paper (or cloth) the bar layer soffit scribbles a glue-line;
The second direction braiding web (2) and second anti-explosion paper (or cloth) the bar layer, second anti-explosion paper (or cloth) the bar layer upper surface sticks on the soffit of second direction braiding web (2), thereby form second direction braiding silver, second anti-explosion paper (or cloth) the bar layer soffit scribbles a glue-line;
Described first direction braiding silver and Di Fang two to the braiding silver through three-dimensional crossover or track and column braiding to form a sheet material with third dimension protective graid;
Fiber layer of cloth (5), its upper surface sticks on the soffit of the sheet material with third dimension protective graid, further forms the decoration sheet with third dimension protective graid, and fiber layer of cloth (5) soffit scribbles a gluing rete (6);
Plate (3 ') glueds joint with the decoration sheet with third dimension protective graid with gluing ply of paper (7), to form a decorative laminate with third dimension protective graid.
5. as having the decorative laminate of third dimension protective graid as described in the claim 4, it is characterized in that: it is string thin slice, sheet metal, plastic tab, emulation synthetic materials, filamentary material or cloth material that described first direction braiding web (1) and second direction weave web (2).
6. as having the decorative laminate of third dimension protective graid as described in the claim 5, it is characterized in that: described (3) are wood based panel, refractory slab, plastic plate or metal sheet.
7. a making has the method for the decorative laminate of third dimension protective graid, it is characterized in that comprising the steps:
The first direction braiding web (1) and first anti-explosion paper (or cloth) the bar layer are provided
(4), first anti-explosion paper (or cloth) bar layer (4) upper surface sticks on the soffit of first direction braiding web (1), thereby forms first direction braiding silver, and first anti-explosion paper (or cloth) the bar layer soffit scribbles a glue-line;
The second direction braiding web (2) and second anti-explosion paper (or cloth) the bar layer (4 ') are provided, second anti-explosion paper (or cloth) the bar layer upper surface sticks on the soffit of second direction braiding web (2), thereby form second direction braiding silver, second anti-explosion paper (or cloth) the bar layer soffit scribbles a glue-line;
First direction braiding silver and Di Fang two are carried out three-dimensional crossover or track and column braiding to form a sheet material with third dimension protective graid to the braiding silver;
Fiber layer of cloth (5) is provided, and its upper surface sticks on the back side of the sheet material with third dimension protective graid, further forms the decoration sheet with third dimension protective graid, and fiber layer of cloth (5) soffit scribbles a gluing rete (6);
Provide gluing ply of paper (7) and gluing rete (6) bonding;
Provide plate (3), by heating pressurization and glued joint, to form the decorative laminate of a third dimension protective graid with decoration sheet with third dimension protective graid with gluing ply of paper (7).
8. have the method for the decorative laminate of third dimension protective graid as making as described in the claim 7, it is characterized in that: it is string thin slice, sheet metal, plastic tab, emulation synthetic materials, filamentary material or cloth material that described first direction braiding web (1) and second direction weave web (2).
9. have the method for the decorative laminate of third dimension protective graid as making as described in the claim 8, it is characterized in that: described plate (3) is plank, refractory slab, plastic plate or metal sheet.
10. a making has the method for the decorative laminate of third dimension protective graid, it is characterized in that comprising the steps:
The first direction braiding web (1) and first anti-explosion paper (or cloth) the bar layer (4) are provided, first anti-explosion paper (or cloth) bar layer (4) upper surface sticks on the soffit of first direction braiding web (1), thereby form first direction braiding silver, first anti-explosion paper (or cloth) the bar layer soffit scribbles a glue-line;
The second direction braiding web (2) and second anti-explosion paper (or cloth) the bar layer are provided, second anti-explosion paper (or cloth) the bar layer upper surface sticks on the soffit of second direction braiding web (2), thereby form second direction braiding silver, second anti-explosion paper (or cloth) the bar layer soffit scribbles a glue-line;
First direction braiding silver and Di Fang two are carried out three-dimensional crossover or track and column braiding to form a sheet material with third dimension protective graid to the braiding silver;
Fiber layer of cloth (5) is provided, and its upper surface sticks on the soffit of the sheet material with stereo weaving surface, further forms the decoration sheet with third dimension protective graid, and fiber layer of cloth (5) soffit scribbles a gluing rete (6);
Provide plate (3 ') and decoration sheet to glued joint, to form a decorative laminate with third dimension protective graid with third dimension protective graid with gluing ply of paper (7).
11. have the method for the decorative laminate of third dimension protective graid as making as described in the claim 10, it is characterized in that: it is string thin slice, sheet metal, plastic tab, emulation synthetic materials, filamentary material or cloth material that described first direction braiding web (1) and second direction weave web (2).
12. have the method for the decorative laminate of third dimension protective graid as making as described in the claim 11, it is characterized in that: described plate (3) is wood based panel, refractory slab, plastic plate or metal sheet.
13. the decoration sheet with third dimension protective graid is characterized in that comprising:
The first direction braiding web (1) and first anti-explosion paper (or cloth) the bar layer (4), first anti-explosion paper (or cloth) bar layer (4) upper surface sticks on the soffit of first direction braiding web (1), thereby form first direction braiding silver, first anti-explosion paper (or cloth) the bar layer soffit scribbles a glue-line;
The second direction braiding web (2) and second anti-explosion paper (or cloth) the bar layer (4 '), second anti-explosion paper (or cloth) the bar layer upper surface sticks on the soffit of second direction braiding web (2), thereby form second direction braiding silver, second anti-explosion paper (or cloth) the bar layer soffit scribbles a glue-line;
Described first direction braiding silver and Di Fang two to the braiding silver through three-dimensional crossover or track and column braiding to form a sheet material with third dimension protective graid;
Fiber layer of cloth (5), its upper surface sticks on the soffit of the sheet material with third dimension protective graid, further forms the decoration sheet with third dimension protective graid.
14. a making has the method for the decoration sheet of third dimension protective graid, it is characterized in that comprising the steps:
The first direction braiding web (1) and first anti-explosion paper (or cloth) the bar layer (4) are provided, first anti-explosion paper (or cloth) bar layer (4) upper surface sticks on the soffit of first direction braiding web (1), thereby form first direction braiding silver, first anti-explosion paper (or cloth) the bar layer soffit scribbles a glue-line;
The second direction braiding web (2) and second anti-explosion paper (or cloth) the bar layer are provided, second anti-explosion paper (or cloth) the bar layer upper surface sticks on the soffit of second direction braiding web (2), thereby form second direction braiding silver, second anti-explosion paper (or cloth) the bar layer soffit scribbles a glue-line;
First direction braiding silver and Di Fang two are carried out three-dimensional crossover or track and column braiding to form a sheet material with third dimension protective graid to the braiding silver;
Fiber layer of cloth (5) is provided, and its upper surface sticks on the soffit of the sheet material with stereo weaving surface, further forms the decoration sheet with third dimension protective graid.
15. the decoration sheet with third dimension protective graid is characterized in that comprising:
First direction braiding silver (1);
Second direction braiding silver (2);
Described first direction braiding silver and second direction braiding silver through three-dimensional crossover or track and column braiding to form a decoration sheet with third dimension protective graid;
Stick on described fiber layer of cloth (5) with sheet material of third dimension protective graid.
16. the decoration sheet of third dimension protective graid as claimed in claim 15 is characterized in that described fiber layer of cloth (5) is an adhesive-bonded fabric.
As having the decoration sheet of third dimension protective graid as described in the claim 15, it is characterized in that: it is string thin slice (comprising wood chip, wooden skin), sheet metal, plastic tab, emulation synthetic materials, filamentary material or cloth material that described first direction braiding silver (1) and second direction weave silver (2).
18. the decorative laminate with third dimension protective graid of the decoration sheet manufacturing with third dimension protective graid described in use such as the claim 15,16 or 17 is characterized in that also comprising:
Stick on the base plate (3) of described fiber layer of cloth.
19. the decorative laminate with third dimension protective graid as claimed in claim 18 is characterized in that: described base plate (3) is plank, refractory slab, plastic plate or metal sheet.
Priority Applications (1)
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CN2008100873591A CN101338611B (en) | 2007-03-23 | 2008-03-24 | Improved stereo weaving decorative laminate and method of manufacture |
Applications Claiming Priority (3)
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CN200710038365.3 | 2007-03-23 | ||
CN200710038365 | 2007-03-23 | ||
CN2008100873591A CN101338611B (en) | 2007-03-23 | 2008-03-24 | Improved stereo weaving decorative laminate and method of manufacture |
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CN101338611A true CN101338611A (en) | 2009-01-07 |
CN101338611B CN101338611B (en) | 2011-07-27 |
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CN2008100873591A Expired - Fee Related CN101338611B (en) | 2007-03-23 | 2008-03-24 | Improved stereo weaving decorative laminate and method of manufacture |
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CN (1) | CN101338611B (en) |
WO (1) | WO2008118788A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102168478A (en) * | 2011-01-28 | 2011-08-31 | 邱文益 | Improved three-dimensional knitted decorative laminate and manufacturing method thereof |
CN102899913A (en) * | 2011-07-29 | 2013-01-30 | 上海大巨龙蓬盖新材料有限公司 | Manufacturing method for terylene strengthened filament weaving pattern rubber bottom coiled material |
CN103388388A (en) * | 2013-07-29 | 2013-11-13 | 中南大学 | Wall tile protection structure with bullet-proof and explosion-proof functions |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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US11668005B2 (en) * | 2019-06-06 | 2023-06-06 | Picosun Oy | Manufacturing of coated items |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3180782A (en) * | 1961-03-09 | 1965-04-27 | Celanese Corp | Textile material and method for making same |
NL294331A (en) * | 1962-06-25 | 1900-01-01 | ||
US5967195A (en) * | 1997-08-01 | 1999-10-19 | Weavexx Corporation | Multi-layer forming fabric with stitching yarn pairs integrated into papermaking surface |
CN2701959Y (en) * | 2004-04-30 | 2005-05-25 | 邱文益 | Decorative panel |
CN2839441Y (en) * | 2005-08-17 | 2006-11-22 | 张世宝 | Composite bamboo glue decorative slab |
-
2008
- 2008-03-21 WO PCT/US2008/057851 patent/WO2008118788A1/en active Application Filing
- 2008-03-24 CN CN2008100873591A patent/CN101338611B/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102168478A (en) * | 2011-01-28 | 2011-08-31 | 邱文益 | Improved three-dimensional knitted decorative laminate and manufacturing method thereof |
CN102899913A (en) * | 2011-07-29 | 2013-01-30 | 上海大巨龙蓬盖新材料有限公司 | Manufacturing method for terylene strengthened filament weaving pattern rubber bottom coiled material |
CN102899913B (en) * | 2011-07-29 | 2014-11-19 | 上海大巨龙蓬盖新材料有限公司 | Manufacturing method for terylene strengthened filament weaving pattern rubber bottom coiled material |
CN103388388A (en) * | 2013-07-29 | 2013-11-13 | 中南大学 | Wall tile protection structure with bullet-proof and explosion-proof functions |
CN103388388B (en) * | 2013-07-29 | 2015-05-13 | 中南大学 | Wall tile protection structure with bullet-proof and explosion-proof functions |
Also Published As
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CN101338611B (en) | 2011-07-27 |
WO2008118788A1 (en) | 2008-10-02 |
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