Summary of the invention
Technical problem to be solved by this invention is to overcome the prior art refrigerant and uses defectives such as complicated, that the process for extracting vanadium operation easier is big, and a kind of novel vanadium-raising cooling agent is provided.
Technical scheme of the present invention:
Vanadium-raising cooling agent provided by the invention is a benchmark with the vanadium-raising cooling agent gross weight, contains the oxide compound of 80%~95% iron, 3~6% SiO
2, 0.1~0.6% V
2O
5, 1~3%MgCL
2, all the other are unavoidable impurities element ti O
2, Cr
2O
3, P, S etc., total amount 100%.
Wherein, the oxide compound of described iron derives from and contains ferrosilicon (iron scale or vanadium extraction mud) and contain the vanadium iron concentrate, is mainly FeO and Fe
2O
3Mixture.Described SiO
2Derive from vanadium extraction mud, contain vanadium iron concentrate and wedding agent; Described V
2O
5Come from and contain vanadium iron fine ore or vanadium extraction mud.Described MgCL
2Derive from wedding agent.
Bright second technical problem to be solved of this law provides the preparation method of this vanadium-raising cooling agent.Steps of the method are:
(a) contain ferrosilicon (in iron scale, the vanadium extraction mud at least a), contain vanadium iron concentrate and wedding agent and mix and stir; Wherein, contain iron scale, vanadium extraction mud, contain the consumption of vanadium iron concentrate so that the oxide compound of iron, SiO in the vanadium-raising cooling agent
2, V
2O
5, MgCL
2Middle weight percent reach following ratio and be as the criterion: the oxide compound 80%~95% of iron, SiO
23~6%, V
2O
50.1 MgCL~0.6%,
21~3%.The consumption of wedding agent is the 4-6% of total raw material quality.
(b) the mixing stirred materials enters the pair roller ball press and is pressed into pelletizing;
(c) pelletizing after the compacting carries out sub-sieve through vibratory screening apparatus, and the pelletizing after the sub-sieve is dried to water-content less than 5.0% of pelletizing total mass.Usually in order to save the principle with uniform drying, can adopt seasoning 48~72 hours.
Above-mentioned vanadium extraction mud derives from the dedusting ash of vanadium extraction.Fe in the described iron scale
2O
3, FeO, SiO
2, V
2O
5Weight percentage be: Fe
2O
327~33%, FeO 60~65%, SiO
22~8%, V
2O
50~0.07%.
Fe in the described vanadium extraction mud
2O
3, FeO, SiO
2, V
2O
5Weight percentage be: Fe
2O
327~33%, FeO 60~65%, SiO
22~8%, V
2O
50~0.07%.
Describedly contain Fe in the vanadium iron concentrate
2O
3, FeO, SiO
2, V
2O
5Weight percentage be: Fe
2O
350~55%, FeO 30~40%, SiO
22~8%, V
2O
50.2~0.8%.
Described wedding agent is MgCl
2Mix a usefulness with wilkinite, the two ratio is respectively 1~3% and 2~4% of total raw material quality.
Iron scale, vanadium extraction mud, the consumption that contains vanadium iron concentrate and wedding agent can adopt following proportioning, are 100% in the mixture total mass,
Vanadium extraction mud 55%~80% contains vanadium iron concentrate 15%~40%, wedding agent 4-6%; Or
Iron scale 55%~80% contains vanadium iron concentrate 15%~40%, wedding agent 4-6%; Or
Iron scale 25%~40%, vanadium extraction mud 25%~40%, contain vanadium iron concentrate 15%~40%, wedding agent 4-6%.
In order to prevent in the blanking bin use, to smash efflorescence, pelletizing granularity 8~12mm in the aforesaid method step (b), dropping strength: 8~12 times/ball (1M rubber plate).
Pelletizing shape pelletizing can be spherical in the aforesaid method step (b), also can be spheroid shape.Preferred ball-type is convenient to blanking.
Because moisture is crossed greatly, it is big fume amount to occur in the vanadium extraction process, the dangerous phenomenon of big spray in the possible producer, and pelletizing requires to be dried to the moisture content requirement less than 5.0% of pelletizing total mass in the aforesaid method step (c).
The 3rd technical problem to be solved of the present invention provides the using method of this vanadium-raising cooling agent.This method comprises by certain oxygen pressure of oxygen rifle and oxygen amount carries out oxygen supply to molten iron, and the adding vanadium-raising cooling agent carries out Control for Kiln Temperature in stove, and promptly the bath temperature after oxygen blast finishes is 1360~1420 ℃, behind the oxygen supply certain hour, obtains vanadium slag and half steel.Wherein, described vanadium-raising cooling agent is a vanadium-raising cooling agent provided by the present invention.
Wherein, above-mentioned oxygen rifle oxygen supply pressure is 0.6~0.8Mpa, and oxygen-supplying amount is 8~12m
3/ t molten iron, oxygen supply time are 240~340 seconds.
Wherein, above-mentioned vanadium-raising cooling agent adding mode adopts disposable continuous adding, and add-on is 22~30Kg/t molten iron, and the joining day opens oxygen blast 0~3.0min for the oxygen rifle and all adds.
Not only the preparation method is simple with containing the preparation of vanadium iron fine ore, iron scale (or vanadium extraction mud) and wedding agent and suppressing the refrigerant that forms in the present invention, high (cooling intensity refers to add the temperature value that the 1kg refrigerant can reduce the 1t molten iron to cooling intensity, former coolant cools intensity is 2~3 ℃ of .Kg/t molten iron, 3~4 ℃ of .Kg/t molten iron of coolant cools intensity of the present invention), some vanadium resource can reclaim in the vanadium extraction process; Simultaneously, using method is simple in the vanadium extraction use, and process for extracting vanadium is direct motion more, v slag grade and half steel more stable quality; When reaching " vanadium removal guarantor carbon " purpose, also most of iron resources and vanadium resource in the refrigerant fully can be reclaimed.
Embodiment
In order to understand the present invention better, to further specify the present invention below in conjunction with embodiment.
The main composition that contains vanadium iron fine ore, iron scale, vanadium extraction mud that is adopted in following embodiment is as shown in table 1.
Table 1
Embodiment 1
Is to enter the muller sand mill at 20: 75: 5 to mix and stir with contain vanadium iron fine ore, iron scale, wedding agent in the above-mentioned table 1 by mass ratio, join after stirring in the symmetrical ball press, regulate the pressure 15Mpa of symmetrical ball press, squeeze out the spheroidal particle that diameter is 8~12mm, with spheroidal particle seasoning 72 hours, promptly get the pelletizing vanadium-raising cooling agent.
After testing, the pelletizing vanadium-raising cooling agent composition that obtains is: Fe
2O
336.03%, FeO 55.6%, V
2O
50.15%, SiO
24.83%, MgCl
22.74%.The pelletizing vanadium-raising cooling agent that makes is used to climb Control for Kiln Temperature under the existing vanadium-bearing hot metal vanadium extraction by converter blowing condition of steel, and the main component of vanadium-bearing hot metal is: 4.48%C, 0.292%V, 0.21%Mn, 0.19%Si, 0.007%S, 0.078%P, and surplus is Fe; After vanadium-bearing hot metal was blended into converter, following oxygen rifle began oxygen blast, and oxygen blast pressure is 0.7Mpa, and oxygen flow is 16000~18000Nm
3/ h; In the oxygen blown while of beginning, in stove, add the pelletizing vanadium-raising cooling agent, the adding mode adopts disposable continuous adding, and refrigerant is all added opening to blow in the oxygen supply 3min, the add-on of pelletizing vanadium-raising cooling agent is the 23Kg/t molten iron, promotes the oxygen rifle when oxygen supply time is 280 seconds and stops oxygen supply, and recording bath temperature is 1384 ℃, come out of the stove and obtain qualified vanadium slag and half steel, the main component of vanadium slag: 16.47%V
2O
5, 27.7%TFe, 1.32%CaO, 15.55%SiO
2The main component of half steel: 3.81%C, 0.031%V, 0.082%P, 0.008%S, surplus is Fe.Below all be weight percentage, the percentage ratio sum is 100%.
Embodiment 2
Is to enter the muller sand mill at 40: 55: 5 to mix and stir with contain vanadium iron fine ore, iron scale, wedding agent in the above-mentioned table 1 by mass ratio, join after stirring in the symmetrical ball press, regulate the pressure 15Mpa of symmetrical ball press, squeeze out the spheroidal particle that diameter is 8~12mm, with spheroidal particle seasoning 56 hours, promptly get the pelletizing vanadium-raising cooling agent.
After testing, the pelletizing vanadium-raising cooling agent composition that obtains is: Fe
2O
337.85%, FeO 48.19%, V
2O
50.22%, SiO
25.70%, MgCL
21.28%.Surplus is an impurity content, as TiO
2, Cr
2O
3, P, S etc.The pelletizing vanadium-raising cooling agent that makes is used to climb Control for Kiln Temperature under the existing vanadium-bearing hot metal vanadium extraction by converter blowing condition of steel, and the main component of vanadium-bearing hot metal is: 4.50%C, 0.295%V, 0.23%Mn, 0.178%Si, 0.003%S, 0.074%P, and surplus is Fe; After vanadium-bearing hot metal was blended into converter, following oxygen rifle began oxygen blast, and oxygen blast pressure is 0.73Mpa, and oxygen flow is 16000~18000Nm
3/ h; In the oxygen blown while of beginning, in stove, add the pelletizing vanadium-raising cooling agent, the adding mode adopts disposable continuous adding, and refrigerant is all added opening to blow in the oxygen supply 3min, the add-on of pelletizing vanadium-raising cooling agent is 28.4 Kg/t molten iron, promotes the oxygen rifle when oxygen supply time is 301 seconds and stops oxygen supply, and recording bath temperature is 1401 ℃, come out of the stove and obtain qualified vanadium slag and half steel, the main component of vanadium slag: 17.11%V
2O
5, 26.49%TFe, 2.09%CaO, 13.53%SiO
2The main component of half steel: 3.86%C, 0.04%V, 0.077%P, 0.004%S, surplus is Fe, more than all be weight percentage, the percentage ratio sum is 100%.
Embodiment 3
Is to enter the muller sand mill at 35: 60: 5 to mix and stir with contain vanadium iron fine ore, vanadium extraction mud, wedding agent in the above-mentioned table 1 by mass ratio, join after stirring in the symmetrical ball press, regulate the pressure 15Mpa of symmetrical ball press, squeeze out the spheroidal particle that diameter is 8~12mm, with spheroidal particle seasoning 72 hours, promptly get the pelletizing vanadium-raising cooling agent.
After testing, the pelletizing vanadium-raising cooling agent composition that obtains is: Fe
2O
335.4%, FeO48.58%, V
2O
50.23%, SiO
25.36%, MgCL
22.05%, surplus is an impurity content, as TiO
2, Cr
2O
3, P, S etc.The pelletizing vanadium-raising cooling agent that makes is used to climb Control for Kiln Temperature under the existing vanadium-bearing hot metal vanadium extraction by converter blowing condition of steel, and the main component of vanadium-bearing hot metal is: 4.64%C, 0.276%V, 0.21%Mn, 0.166%Si, 0.058%S, 0.078%P, and surplus is Fe; After vanadium-bearing hot metal was blended into converter, following oxygen rifle began oxygen blast, and oxygen blast pressure is 0.75Mpa, and oxygen flow is 16000~18000Nm
3/ h; In the oxygen blown while of beginning, in stove, add the pelletizing vanadium-raising cooling agent, the adding mode adopts disposable continuous adding, and refrigerant is all added opening to blow in the oxygen supply 3min, the add-on of pelletizing vanadium-raising cooling agent is 28.8 Kg/t molten iron, promotes the oxygen rifle when oxygen supply time is 322 seconds and stops oxygen supply, and recording bath temperature is 1396 ℃, come out of the stove and obtain qualified vanadium slag and half steel, the main component of vanadium slag: 16.74%V
2O
5, 27.23%TFe, 1.89%CaO, 13.96%SiO
2The main component of half steel: 3.77%C, 0.038%V, 0.078%P, 0.059%S, surplus is Fe, more than all be weight percentage, the percentage ratio sum is 100%.
Embodiment 4
Is 15: 40: 40 with contain vanadium iron fine ore, iron scale, vanadium extraction mud, wedding agent in the above-mentioned table 1 by mass ratio: 5 enter the muller sand mill mixes and stirs, join after stirring in the symmetrical ball press, regulate the pressure 15Mpa of symmetrical ball press, squeeze out the spheroidal particle that diameter is 8~12mm, with spheroidal particle seasoning 72 hours, promptly get the pelletizing vanadium-raising cooling agent.
After testing, the pelletizing vanadium-raising cooling agent composition that obtains is: Fe
2O
337.2%, FeO49.43%, V
2O
50.17%, SiO
25.40%, MgCL
22.78%, surplus is an impurity content, as TiO
2, Cr
2O
3, P, S etc.The pelletizing vanadium-raising cooling agent that makes is used to climb Control for Kiln Temperature under the existing vanadium-bearing hot metal vanadium extraction by converter blowing condition of steel, and the main component of vanadium-bearing hot metal is: 4.43%C, 0.284%V, 0.22%Mn, 0.183%Si, 0.008%S, 0.073%P, and surplus is Fe; After vanadium-bearing hot metal was blended into converter, following oxygen rifle began oxygen blast, and oxygen blast pressure is 0.75Mpa, and oxygen flow is 16000~18000Nm
3/ h; In the oxygen blown while of beginning, in stove, add the pelletizing vanadium-raising cooling agent, the adding mode adopts disposable continuous adding, and refrigerant is all added opening to blow in the oxygen supply 3min, the add-on of pelletizing vanadium-raising cooling agent is the 28.8Kg/t molten iron, promotes the oxygen rifle when oxygen supply time is 322 seconds and stops oxygen supply, and recording bath temperature is 1396 ℃, come out of the stove and obtain qualified vanadium slag and half steel, the main component of vanadium slag: 15.93%V
2O
5, 24.86%TFe, 2.14%CaO, 15.82%SiO
2The main component of half steel: 4.07%C, 0.043%V, 0.072%P, 0.009%S, surplus is Fe, more than all be weight percentage, the percentage ratio sum is 100%.
The yield that calculates vanadium in the foregoing description 1,2,3 is respectively: 77.1%, 78.2%, 77.8%.Adopt above-mentioned vanadium-raising cooling agent to carry out the vanadium-bearing hot metal vanadium extraction, compare with original technology: the technology direct motion more of (1) vanadium extraction, fully reclaim vanadium resource and iron resources in the refrigerant; (2) recovery rate of vanadium improves 2%~3%; (3) V in the vanadium slag
2O
5Content improves 1%~2%; (4) obtain half steel C content and improve 0.1%~0.3%.