Summary of the invention
Technical problem to be solved by this invention provides a kind of concrete synthon and preparation method thereof with rust prevention function, the product that obtains makes concrete synthon functionalization, make it not only have the anti-crack and anti-seepage effect, and steel bars in concrete or steel fiber had resistance rust corrosion inhibitive function, widened its range of application, had a good application prospect.
Concrete with rust prevention function of the present invention is prepared from by following component by weight with synthon: vapour-phase inhibitor 1.0%-20.0%, polymkeric substance 80.0%~99.0%.
Above-mentioned vapour-phase inhibitor comprises solid vapour-phase inhibitor and liquid vapour-phase inhibitor.Wherein the solid vapour-phase inhibitor by mechanically mixing compound is made with arbitrary proportion by two kinds with different vapour pressures inhibiter commonly used at least, and these inhibiter comprise Sodium Nitrite, calcium nitrite, Sodium Benzoate, dicyclohexyl amine nitrite, phosphoric acid hexahydroaniline, cyclohexylamine carbonate, sodium monoflurophosphate, nitrous acid Diisopropylamine etc.; The liquid vapour-phase inhibitor is at least two kinds of mixtures with arbitrary proportion in benzotriazole, 2-mercaptobenzothiazole, alcoholamine carboxylate, hexahydroaniline, phenylformic acid monoethanolamine, tetrahydroglyoxaline, the morpholine polyamine etc.The consumption summation of solid vapour-phase inhibitor and liquid vapour-phase inhibitor is that 1.0%-20.0% gets final product.
Above-mentioned polymkeric substance is selected from polyethylene, polypropylene, the mixture of one or more arbitrary proportions in polyester or the polymeric amide for carrying out the polymkeric substance of melt-spinning.Wherein, polyethylene is selected from new LDPE (film grade) and/or high density polyethylene(HDPE); Polypropylene is selected from degree of isotacticity and is not less than 96% spinning grade polypropylene; Polyester is selected from polyethylene terephthalate and/or Poly(Trimethylene Terephthalate); Polymeric amide is selected from nylon 6 and/or nylon 66.
Concrete with rust prevention function of the present invention comprises the steps: with the preparation method of synthon
1) solid vapor phase corrosion inhibitor agent composition is mixed the back with polymkeric substance in the lump routinely technology carry out the blend granulation, make the polymer masterbatch that spinning is used.
Concrete technology is: material is added high-speed mixer in proportion stir 1-3 minute, rotating speed 1000-4000r/min, mix the hopper that the back adds forcing machine, set the temperature in each district of screw rod, extrude the back pelletizing and prepare the master batch that contains the solid vapour-phase inhibitor.
2) polymer masterbatch that step 1) is made and the polymkeric substance virgin material that does not add the solid vapour-phase inhibitor behind the vacuum drier inner drying, mix respectively, and spinning technique routinely spins fiber precursor;
Concrete technology is: after material adds material bin, configure after forcing machine respectively distinguishes temperature and screw speed, spinning melt enters filament spinning component behind feeding section, fluxing zone and homogenizing zone, wire vent from the spinning jet, hoop blowing cooling, boundling is through before spinning the bucket that falls after finish oils.
3) with step 2) fiber precursor that makes carries out spinning processing behind the staple fibre: the liquid vapour-phase inhibitor mixed emulsification at the spinning oil of routine, in oil bath, forms and spin finish after stable, fiber is oiled with it;
4) synthon after will oiling cut off through drawing-off, heat setting type, after the packing, make the synthetic staple product of the concrete with rust prevention function.
Concrete technology is as follows: repeatedly stretch by classification, the total draft multiple is 5-10 times, and the polymkeric substance that drawing temperature is used according to spinning is determined, after drawing-off is finished, enter the chain-plate type heat setting machine and carry out heat setting type, the polymkeric substance that temperature is used because of spinning is different, and the time is 10-15 minute.Tow needs length through cutting into after the tension bracket adjustment on this stapling machine of rom then, packs and packs and finish.
Above-mentioned steps 2) polymkeric substance virgin material in and the polymer phase in the polymer masterbatch are together.
Above-mentioned steps 3) to mix the final weight concentration of spinning after emulsification forms in the finish at the spinning oil with routine be 0.5%-30% to the liquid vapour-phase inhibitor in.With the polypropylene is example, and conventional spinning oil has HMB-202 (production of Zhejiang Real Madrid chemical industry Group Plc), HAPP-66 (Jiangsu Hai'an Petrochemical Plant's product), 2038 (Changzhou spirit reaches chemical company limited and makes) etc.
Characteristics of the present invention are: the high melting solid vapour-phase inhibitor that can satisfy polymer blending and spinning temperature requirement is spun into synthon, and behind fiber, spin the stage that oils and apply the emulsification finish contain the liquid vapour-phase inhibitor, solid vapour-phase inhibitor and liquid vapour-phase inhibitor respectively the master batch blend stage with after spin that the stage of oiling enters and coated fiber, the inhibiter that contains different vapour pressures in the synthon that prepare, concrete reinforcing bar or steel fiber are had efficiently, lasting rust prevention function makes fiber obtain the function of resistance rust when suppressing concrete cracking.Therefore, the concrete of the present invention's preparation not only has the waterproofing and anti-leakage function with synthon, increases concrete density and globality, can slow down or prevent simultaneously the corrosion of reinforcing bar in the concrete structure, can economical with materials cost and maintenance cost, prolong the service life of concrete structure.
Embodiment
Further describe the present invention with embodiment below, but described embodiment only is used to illustrate the present invention rather than restriction the present invention.
Embodiment 1
1.9kg polypropylene S700 (raising sub-petrochemical industry produces), Sodium Nitrite and each 50g of Sodium Benzoate are stirred 2.0min in high-speed mixer, rotating speed 1000-4000r/min mixes the hopper that the back adds forcing machine, sets the temperature in each district of screw rod,
Charging opening |
One district |
Two districts |
Three districts |
Four districts |
Five districts |
The mouth mould |
175℃ |
200℃ |
210℃ |
200℃ |
200℃ |
200℃ |
200℃ |
Extrude the back pelletizing and prepare the master batch that contains the solid vapour-phase inhibitor.The polypropylene agglomerate that contains inhibiter in moisture eliminator dry 10~12 hours, temperature was 85 ± 5 ℃.After the good PP master batch of drying and exsiccant virgin material mixed with 1: 1 mass ratio, in the material storage tube of the spinning-drawing machine of packing into, PP staple fiber spinning flow preparation went out spun filament routinely.
The concrete technology of spinning is: after material adds material bin, configure after forcing machine respectively distinguishes temperature and screw speed, spinning melt enters filament spinning component behind feeding section, fluxing zone and homogenizing zone, wire vent from the spinning jet, hoop blowing cooling, boundling is through before spinning the bucket that falls after finish oils.
Forcing machine is respectively distinguished temperature and rotating speed during spinning:
Charging opening |
One district |
Two districts |
Three districts |
Four districts |
Five districts |
Rotating speed |
175℃ |
240℃ |
260℃ |
270℃ |
265℃ |
260℃ |
60rpm |
With each 1kg of benzotriazole, 2-mercaptobenzothiazole add 8kgPP fiber with after spin and carry out the emulsification mixing in the finish 2038 (Changzhou spirit reaches chemical company limited), and use it to oil as polypropylene fibre.Repeatedly stretch by classification, the total draft multiple is 8.5 times, and drawing temperature is 90-120 ℃, after drawing-off is finished, enters the chain-plate type heat setting machine and carries out heat setting type, and heat setting temperature is 125 ℃, and the time is 15 minutes.Tow needs length through cutting into after the tension bracket adjustment on this stapling machine of rom then, packs and packs and finish.Prepare the concrete polypropylene fibre with rust prevention function, after testing, the total content of vapour-phase inhibitor in polymer fiber is 3.2%.
Embodiment 2
1.9kg polyamide 66 (nylon 66) FYR26H (China Shenma Group Co.,Ltd's product), Sodium Nitrite and each 50g of calcium nitrite are stirred 3.0min in high-speed mixer, after mixing, extruding pelletization on screw extrusion press.Set the temperature in each district of screw rod:
Charging opening |
One district |
Two districts |
Three districts |
Four districts |
Five districts |
The mouth mould |
200℃ |
220℃ |
240℃ |
250℃ |
240℃ |
240℃ |
240℃ |
Nylon 66 master batches that contain inhibiter in moisture eliminator dry 10~12 hours, temperature was 105 ± 5 ℃.After good nylon 66 master batches of drying and exsiccant virgin material mixed with 2: 1 mass ratio, in the material storage tube of the spinning-drawing machine of packing into, nylon 66 staple fiber spinning flow preparation went out spun filament routinely.
Forcing machine is respectively distinguished temperature and rotating speed during spinning:
Charging opening |
One district |
Two districts |
Three districts |
Four districts |
Manifold |
Rotating speed |
210℃ |
260℃ |
270℃ |
290℃ |
295℃ |
300℃ |
60rpm |
With each 1kg of benzotriazole, diethanolamine acetate add 8kg nylon 66 fiber with after spin and carry out the emulsification mixing among the finish THL-PA-4018 (Changzhou spirit reaches chemical company limited), and use it to oil as nylon 66 fiber, repeatedly stretch by classification, the total draft multiple is 6.0 times, first and second counter extensioin roll temperature is respectively 50-70 ℃, 160-180 ℃, after drawing-off is finished, enters the chain-plate type heat setting machine and carries out heat setting type, heat setting temperature is 170-180 ℃, and the time is 12 minutes.Tow needs length through cutting into after the tension bracket adjustment on this stapling machine of rom then, packs and packs and finish.Prepare the concrete nylon 66 fiber with rust prevention function, after testing, the total content of vapour-phase inhibitor in polymer fiber is 3.7%.
Embodiment 3
1.96kg polypropylene S700 (raising sub-petrochemical industry produces), calcium nitrite and each 20g of Sodium Benzoate are stirred 2.0min in high-speed mixer, after mixing, extruding pelletization on screw extrusion press.
Set the temperature in each district of screw rod:
Charging opening |
One district |
Two districts |
Three districts |
Four districts |
Five districts |
The mouth mould |
175℃ |
200℃ |
210℃ |
200℃ |
200℃ |
200℃ |
200℃ |
The polypropylene agglomerate that contains inhibiter in moisture eliminator dry 10~12 hours, temperature was 85 ± 5 ℃.After the good PP master batch of drying and exsiccant virgin material mixed with 1: 1 mass ratio, in the material storage tube of the spinning-drawing machine of packing into, PP staple fiber spinning flow preparation went out spun filament routinely.
Forcing machine is respectively distinguished temperature and rotating speed during spinning:
Charging opening |
One district |
Two districts |
Three districts |
Four districts |
Five districts |
Rotating speed |
175℃ |
240℃ |
260℃ |
270℃ |
265℃ |
260℃ |
60rpm |
With each 1kg of diethanolamine acetate, 2-mercaptobenzothiazole add 8kgPP fiber with after spin and carry out the emulsification mixing in the finish 2038 (Changzhou spirit reaches chemical company limited), and use it to oil as polypropylene fibre, repeatedly stretch by classification, the total draft multiple is 7.0 times, drawing temperature is 90-120 ℃, after drawing-off is finished, enters the chain-plate type heat setting machine and carries out heat setting type, heat setting temperature is 125 ℃, and the time is 10 minutes.Tow needs length through cutting into after the tension bracket adjustment on this stapling machine of rom then, packs and packs and finish.Prepare the concrete polypropylene fibre with rust prevention function, after testing, the total content of vapour-phase inhibitor in polymer fiber is 1.4%.
Embodiment 4
2kg polypropylene S700 (raising sub-petrochemical industry produces), 2.0kg polyamide 66 (nylon 66) FYR26H (China Shenma Group Co.,Ltd's product), 400g Sodium Nitrite, 300g Sodium Benzoate, 300g dicyclohexyl amine nitrite are stirred 3.0min in high-speed mixer, after mixing, extruding pelletization on screw extrusion press.
Set the temperature in each district of screw rod:
Charging opening |
One district |
Two districts |
Three districts |
Four districts |
Five districts |
The mouth mould |
200℃ |
220℃ |
240℃ |
250℃ |
240℃ |
240℃ |
240℃ |
The PP/PA66 composite master batch that contains inhibiter in moisture eliminator dry 10~12 hours, temperature was 105 ± 1 ℃.After the good PP/PA66 composite master batch of drying and virgin material (polypropylene S700 and polyamide 66 mix with the master batch same ratio) mixed with 2: 3 mass ratioes, pack in the material storage tube of spinning-drawing machine, PP/PA66 staple fiber spinning flow preparation goes out spun filament routinely.
Forcing machine is respectively distinguished temperature and rotating speed during spinning:
Charging opening |
One district |
Two districts |
Three districts |
Four districts |
Manifold |
Rotating speed |
210℃ |
260℃ |
270℃ |
290℃ |
295℃ |
300℃ |
60rpm |
With each 2kg of benzotriazole, 2-mercaptobenzothiazole, alcoholamine carboxylate add 18kgPP fiber with after spin and carry out the emulsification mixing in the finish 2038 (Changzhou spirit reaches chemical company limited), and use it to oil as the PP/PA66 conjugated fibre, repeatedly stretch by classification, the total draft multiple is 7.5 times, first and second counter extensioin roll temperature is respectively 70-75 ℃, 140-150 ℃, after drawing-off is finished, enters the chain-plate type heat setting machine and carries out heat setting type, heat setting temperature is 140-150 ℃, and the time is 10 minutes.Tow needs length through cutting into after the tension bracket adjustment on this stapling machine of rom then, packs and packs and finish.Prepare the PP/PA66 conjugated fibre of the concrete with rust prevention function, after testing, the total content of vapour-phase inhibitor in polymer fiber is 9.1%.
Embodiment 5
2kg polypropylene (PP) S700 (raising sub-petrochemical industry produces), 2.0kg polyester (PET) IG701 (Yizheng Chemical Fiber Co., Ltd., SINOPEC), 1600g calcium nitrite, 300g Sodium Benzoate, 100g dicyclohexyl amine nitrite are stirred 3.0min in high-speed mixer, after mixing, extruding pelletization on screw extrusion press.
Set the temperature in each district of screw rod:
Charging opening |
One district |
Two districts |
Three districts |
Four districts |
Five districts |
The mouth mould |
180℃ |
230℃ |
255℃ |
265℃ |
265℃ |
260℃ |
260℃ |
The PP/PET composite master batch that contains inhibiter in moisture eliminator dry 20~24 hours, temperature was 120 ± 1 ℃, and water ratio is lower than 50ppm.After the good PP/PA66 composite master batch of drying and virgin material (polypropylene S700 and polyester mix with the master batch same ratio) mixed with 1: 1 mass ratio, in the material storage tube of the spinning-drawing machine of packing into, PP/PET staple fiber spinning flow preparation went out spun filament routinely.
Forcing machine is respectively distinguished temperature and rotating speed during spinning:
Charging opening |
One district |
Two districts |
Three districts |
Four districts |
Manifold |
Rotating speed |
190℃ |
260℃ |
280℃ |
300℃ |
295℃ |
300℃ |
60rpm |
With each 2kg of benzotriazole, 2-mercaptobenzothiazole add 18kgPP fiber with after spin and carry out the emulsification mixing among the finish HAPP-66 (Jiangsu Hai'an Petrochemical Plant), and use it to oil as the PP/PET conjugated fibre, repeatedly stretch by classification, the total draft multiple is 6.0 times, first and second counter extensioin roll temperature is respectively 110-125 ℃, 140-150 ℃, after drawing-off is finished, enters the chain-plate type heat setting machine and carries out heat setting type, heat setting temperature is 130-135 ℃, and the time is 12 minutes.Tow needs length through cutting into after the tension bracket adjustment on this stapling machine of rom then, packs and packs and finish.Prepare the PP/PET conjugated fibre of the concrete with rust prevention function, after testing, the total content of vapour-phase inhibitor in polymer fiber is 18.8%.