CN101337313A - Production method of fire-protection control valve and fire-protection control valve - Google Patents

Production method of fire-protection control valve and fire-protection control valve Download PDF

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Publication number
CN101337313A
CN101337313A CNA200810021680XA CN200810021680A CN101337313A CN 101337313 A CN101337313 A CN 101337313A CN A200810021680X A CNA200810021680X A CN A200810021680XA CN 200810021680 A CN200810021680 A CN 200810021680A CN 101337313 A CN101337313 A CN 101337313A
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China
Prior art keywords
welding
axle
plate
machine
valve
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Application number
CNA200810021680XA
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Chinese (zh)
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CN101337313B (en
Inventor
山守典昭
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Darong Air-conditioning Equipment (Nanjing) Co Ltd
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Darong Air-conditioning Equipment (Nanjing) Co Ltd
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Priority to CN200810021680XA priority Critical patent/CN101337313B/en
Publication of CN101337313A publication Critical patent/CN101337313A/en
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Publication of CN101337313B publication Critical patent/CN101337313B/en
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Abstract

The invention is a method for manufacturing a fireproof regulating valve and the fireproofing regulating valve, and includes the methods for manufacturing an elliptical valve, a blade and a shaft. The method for manufacturing the elliptical valve comprises the processing steps of punching, curling circles, welding, pressing ribs, spot-welding, welding a shaft casing, manufacturing a pipe into a semi-finished product; plasma-cutting the round valve into two parts from the center to form two half circles; spot-welding the two circles into a elliptical circle on the half circles and a connection plate with a reinforced plate, spraying paint plastic, assembling, etc. The method for manufacturing the blade comprises the steps of shearing a rectangular strip on a plate shear; shearing half circles at two ends on a machine shearing machine; pressing out reinforced ribs in the middle of the blade on a bending machine by using a die. The method for manufacturing the shaft comprises the steps of welding an adjustment plate and a shaft to form angle of 90 DEG C minus or plus 1 DEG C, drilling holes, tapping, galvanizing, and assembling. The method has the advantages that an air stream passes through a flat round pipe at a slow flowing speed, a vortex is not easy to generate, and adjustment valves can be manufactured, such as a ventilation regulating valve, fireproofing regulating valve, etc. The fireproofing regulating valve has the advantages of simple, reasonable and practical structure, and convenient and time saving installation.

Description

The preparation method of fire prevention control valve and fire prevention control valve
Technical field
What the present invention relates to is a kind of preparation method and fire prevention control valve that is used to connect the fire prevention control valve of oval airduct, belongs to the control valve product technical field.
Background technology
Existing fire prevention control valve preparation method and the existing defective that is used to connect oval airduct: also not having the supporting producer of independent production ellipse valve in the market, also is few on ellipse valve and the airduct market.One section is got after producing airduct voluntarily by manufacturing factory at present, stamps the hole and adds that action components such as axle and blade carry out simple and easy supporting.This mode is a kind of strain mode of production when immature in market, makes back easy later stage distortion simple in structure, also is difficult for adapting to the extensive order demand in market.
Summary of the invention
What the present invention proposed is a kind of preparation method and fire prevention control valve of improved ellipse fire prevention control valve, be intended to overcome the existing defective of existing product preparation method and products thereof, have easy for installationly, attractive in appearance, adapt to different reinforcement structural shapes, independent production is supporting, adapts to suitability for industrialized production.
Technical solution of the present invention: the preparation method of fire prevention control valve, this method comprises the preparation method of oval valve, the preparation method of the preparation method of blade and axle,
Oval valve preparation method comprises following processing step:
One, punching is dashed two holes with perforating press on 1.5mm sheet material;
Two, the volume circle is with the sheet material volume circle moulding of furling plate round machine with punching, (N-4510 furling plate round machine operating air pressure 0.4Mpa);
Three, welding, full-automatic argon welding welded seam, (DW-100 argon welding machine operating current 153A voltage 380V);
Four, beading is used the beading machine beading, in order to strengthen the intensity of round valve, (DR-200 beading machine operating air pressure 0.4Mpa)
Five, spot welding, back-up ring spot welding with 32 seconds~40 seconds pressing time of mash welder initial stage, welds electric current 1:560A and welds electric current 2:400A, 30 seconds retention times, 10 seconds release time 19 seconds~10 seconds conduction time)
Six, welding axle casing, water pipe (with the welding of special welding anchor clamps) are made into semi-finished product, (YD-200KR/VTA electric welding machine operating current 140A voltage 20V)
Seven, the plasma cutting is divided into two round valve from the center, becomes two semicircles;
Eight, on semicircle and connecting plate, be connected and be combined into ellipse with two semicircles of stiffener point electrode holder;
Nine, plastic-blasting, static 90KV air pressure 0.4Mpa, (title material doe 2#, 9-12 square metre/kilogram, 80 microns of thickness.)
Ten, be assembled into the product of finishing.
Production process of blade cuts the rectangle billot on plate shearing machine, portal in the stamping machine upper punch then, cuts the semicircle at two then on the machine for circle-shearing of Japanese import, on bender the centre of leaf blade is suppressed reinforcement with mould then.(sheet metal thickness is below T=4.5mm)
The preparation method of axle: in the punch press loading and unloading, to the processing of getting on the bus of little lathe, 90 ° ± 1 ° of plate and an angulation is adjusted in welding according to the figure paper size, then on drilling machine according to the figure paper size punch, tapping, last zinc-plated assembling.
The fire prevention control valve, its structure is that the gusset piece in the fire prevention control valve connects two semicircles, firm in the connection place with reinforcement spot welding, copper sheathing is contained in the hole of two cylindrical shell of axle, the key screw blade is tightened on the axle, and plate is adjusted in welding of axle, and butterfly screws is assembled into adjustable handle grip to axle card and adjustment plate, adjust plate hook on the heat detector head, heat detector is screwed on the hickey.
Advantage of the present invention: air-flow is in passing through oblate pipe, and flowing relatively delays, and is difficult for producing eddy current, can also make as the control valve of regulating ventilation, the control valve that fire prevention is regulated etc. according to customer requirement.Simple and reasonable for structure, outward appearance is beautiful, practical, and is easy for installation, save time.
Description of drawings
Accompanying drawing 1 is a structural representation of the present invention.
Among the figure 1 is axle, the 2nd, copper sheathing, the 3rd, and cylindrical shell, the 4th, back-up ring, the 5th, reinforcement, the 6th, blade, the 7th, M5X12 screw external member, the 8th, axle casing, the 9th, torsion spring, the 10th, axle card, the 11st is adjusted plate, the 12nd, heat detector, the 13rd, copper sheathing, the 14th, hickey, the 15th, butterfly screws, the 16th, gusset piece.
The specific embodiment
Embodiment:
The preparation method of fire prevention control valve comprises the preparation method of round valve, the preparation method of blade, and the preparation method of axle,
1) Φ 200mm round valve preparation method comprises following processing step:
One, punching is used punching machine punch on 1.5mm sheet material, aperture Φ 12.2, Φ 14.2, and each one of the number in hole, pitch of holes is 308.5mm; (DP-50 perforating press operating pressure 50T);
Two, volume circle, the moulding of furling plate round machine volume circle, (N-4510 furling plate round machine operating air pressure 0.4Mpa);
Three, welding, full-automatic argon welding welded seam, (DW-100 argon welding machine operating current 153A voltage 380V);
Four, beading is used the beading machine beading, in order to strengthen the intensity of round valve, (DR-200 beading machine operating air pressure 0.4Mpa);
Five, spot welding, back-up ring spot welding, with DSW-100 mash welder meter reading 1 day pressing time at initial stage is 32 seconds, 2 days pressing times of initial stage meter reading be 40 second 1 day conduction time meter reading be 19 seconds, 2 days conduction time, meter reading was 10 seconds, and welding No. 1 meter reading of electric current is 560A, and welding No. 2 meter readings of electric current is 400A, 30 seconds retention times, the open hour are 10 seconds).
Six, welding axle casing, water pipe (with the welding of special welding anchor clamps) are made into semi-finished product, (YD-200KR/VTA electric welding machine operating current 140A voltage 20V)
Seven, the plasma cutting is divided into two round valve from the center, becomes two semicircles;
Eight, on semicircle and connecting plate, be connected and be combined into ellipse with two semicircles of stiffener point electrode holder;
Nine, plastic-blasting, static 90KV air pressure 0.4Mpa, (title material doe 2#, 9-12 square metre/kilogram, 80 microns of thickness.)
Ten, be assembled into the product of finishing.
2) production process of blade, middle muscle suppress on bender and is formed, and profile is made by Japanese import cutting machine, and this cutting machine can be made blade and other ironware that size, shape arbitrarily do not wait, (below the T=4.5mm).
3) Zhou making: axle is the machined preparation method system at conventional products.
Contrast accompanying drawing 1, its structure are that the gusset piece 16 in the fire prevention control valve connects two semicircles, and be firm with reinforcement 5 spot welding in the connection place.Copper sheathing 2 is contained in the hole of axle two cylindrical shell 3 of 1, key screw blade 6 is tightened on the axle 1, and plate 11 is adjusted in welding of axle, and butterfly screws 15 is axle card 10 and adjust plate 11 and be assembled into adjustable handle grip, adjust plate hook on the heat detector head, heat detector 12 is screwed on the hickey 14.
During use, the gusset piece 16 in the fire prevention control valve is to connect two semicircles to be made into ellipse, and is firm with reinforcement 5 spot welding in the connection place.Copper sheathing 2 is contained in the hole of axle two cylindrical shell 3 of 1, to accomplish the open and close freedom.Be tightened on the axle 1 with key screw blade 6, plate 11 is adjusted in welding of axle, and with butterfly screws 15 axle card 10 with adjust plate 11 and be assembled into adjustable handle grip, so just divide manually adjusting and heat detector control blade to open and close, normal condition lower blade 90 degree are opened, adjust plate hook on the heat detector head, heat detector 12 is screwed on the hickey 14, temperature reaches 72 degree heat detector work when breaking out of fire, head indentation under the spring action of inside is adjusted plate then because of rotary closing under the active force that is not blocked in torsion spring 9.
But valve body is contained in the size of free adjustment air quantity in the pipeline, and temperature reaches and when surpassing the temperature of heat detector defined when breaking out of fire, and the heat detector blade that comes off is closed, and stops burning things which may cause a fire disaster.

Claims (2)

1, a kind of preparation method of the control valve of preventing fires, this method comprises the preparation method of oval valve, the preparation method of blade, the preparation method of axle,
Described oval valve preparation method comprises following processing step:
One, punching is dashed two holes with perforating press on 1.5mm sheet material;
Two, the volume circle is with the sheet material volume circle moulding of furling plate round machine with punching, furling plate round machine operating air pressure 0.4Mpa;
Three, welding, full-automatic argon welding welded seam, argon welding machine operating current 153A voltage 380V;
Four, beading is used the beading machine beading, in order to strengthen the intensity of round valve, beading machine operating air pressure 0.4Mpa;
Five, spot welding, back-up ring spot welding, with 32 seconds~40 seconds pressing time of mash welder initial stage, 19 seconds~10 seconds conduction time;
Six, welding axle casing, water pipe are made into semi-finished product, electric welding machine operating current 140A voltage 20V;
Seven, the plasma cutting is divided into two round valve from the center, becomes two semicircles;
Eight, on semicircle and connecting plate, be connected and be combined into ellipse with two semicircles of stiffener point electrode holder;
Nine, plastic-blasting, static 90KV air pressure 0.4Mpa,
Ten, be assembled into the product of finishing;
Described production process of blade, cut the rectangle billot on plate shearing machine, portal in the stamping machine upper punch then, the centre with the leaf blade on bender suppresses reinforcement with mould, cut the semicircle at two then on machine for circle-shearing, sheet metal thickness is below T=4.5mm;
The preparation method of described axle: according to the figure paper size in the punch press loading and unloading, to the processing of getting on the bus of little lathe,
90 ° ± 1 ° of plate and axle angulation is adjusted in welding, then on drilling machine according to the punching of figure paper size, tapping, last zinc-plated assembling.
2, fire prevention control valve, the gusset piece that it is characterized in that preventing fires in the control valve connects two semicircles, firm in the connection place with reinforcement spot welding, copper sheathing is contained in the hole of two cylindrical shell of axle, the key screw blade is tightened on the axle, and plate is adjusted in welding of axle, and butterfly screws is assembled into adjustable handle grip to axle card and adjustment plate, adjust plate hook on the heat detector head, heat detector is screwed on the hickey.
CN200810021680XA 2008-08-13 2008-08-13 Production method of fire-protection control valve and fire-protection control valve Expired - Fee Related CN101337313B (en)

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Application Number Priority Date Filing Date Title
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CN101337313A true CN101337313A (en) 2009-01-07
CN101337313B CN101337313B (en) 2010-12-01

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101825193B (en) * 2009-07-24 2011-08-03 张家港市保丽洁环保科技有限公司 Fireproof valve for oil smoke pipeline of setting machine
CN102274905A (en) * 2011-03-21 2011-12-14 杭州钱江弹簧有限公司 Technology for processing retainer ring of turbosupercharger
CN104723041A (en) * 2015-04-07 2015-06-24 张国君 Manufacture method for novel venturi valves
CN107363484A (en) * 2017-07-27 2017-11-21 马鞍山市天睿实业有限公司 A kind of fire extinguisher valve body and its high finished product rate preparation method
CN109396867A (en) * 2018-12-12 2019-03-01 广州德亚机械制造有限公司 Welding, rotation are put down and end plate process line

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2031456A1 (en) * 1970-06-25 1972-01-05 Daito Seisakusho Throttle valve device with safety fuse
US4146048A (en) * 1977-05-02 1979-03-27 Prefco Productions, Inc. Fire damper and method of fabrication
CN2607157Y (en) * 2003-04-30 2004-03-24 江苏天宝空调通风工程有限公司 Smoke-proof fire-proof regulating valve
CN2607161Y (en) * 2003-04-30 2004-03-24 江苏天宝空调通风工程有限公司 Temp control electric reset smoke-proof fire-proof regulating valve

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101825193B (en) * 2009-07-24 2011-08-03 张家港市保丽洁环保科技有限公司 Fireproof valve for oil smoke pipeline of setting machine
CN102274905A (en) * 2011-03-21 2011-12-14 杭州钱江弹簧有限公司 Technology for processing retainer ring of turbosupercharger
CN102274905B (en) * 2011-03-21 2013-03-13 杭州钱江弹簧有限公司 Technology for processing retainer ring of turbosupercharger
CN104723041A (en) * 2015-04-07 2015-06-24 张国君 Manufacture method for novel venturi valves
CN104723041B (en) * 2015-04-07 2019-09-13 张国君 The production method of venturi valve
CN107363484A (en) * 2017-07-27 2017-11-21 马鞍山市天睿实业有限公司 A kind of fire extinguisher valve body and its high finished product rate preparation method
CN109396867A (en) * 2018-12-12 2019-03-01 广州德亚机械制造有限公司 Welding, rotation are put down and end plate process line
CN109396867B (en) * 2018-12-12 2023-11-10 广州德亚机械制造有限公司 Welding, leveling and end plate processing assembly line

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