CN101331018B - Structure of air-packing device having deflation cut slits for removing the air therefrom - Google Patents

Structure of air-packing device having deflation cut slits for removing the air therefrom Download PDF

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Publication number
CN101331018B
CN101331018B CN2006800471747A CN200680047174A CN101331018B CN 101331018 B CN101331018 B CN 101331018B CN 2006800471747 A CN2006800471747 A CN 2006800471747A CN 200680047174 A CN200680047174 A CN 200680047174A CN 101331018 B CN101331018 B CN 101331018B
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CN
China
Prior art keywords
air
packing device
venting
sealing area
edge
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Expired - Fee Related
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CN2006800471747A
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Chinese (zh)
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CN101331018A (en
Inventor
小柳秀纪
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Air Paq Inc
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Air Paq Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/05Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • B65D81/051Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using pillow-like elements filled with cushioning material, e.g. elastic foam, fabric
    • B65D81/052Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using pillow-like elements filled with cushioning material, e.g. elastic foam, fabric filled with fluid, e.g. inflatable elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D77/00Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
    • B65D77/22Details
    • B65D77/225Pressure relief-valves incorporated in a container wall, e.g. valves comprising at least one elastic element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2205/00Venting means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Buffer Packaging (AREA)
  • Packages (AREA)

Abstract

An air-packing device has deflation cut slits for tearing the plastic films thereof to remove the air after use. The deflation cut slit is suitable for an air-packing device having a multiplicity of air containers each having a check valve that prevents reverse air flow. The deflation cut slit is provided in a sealing area located between adjacent air containers. The plastic films are bonded at the sealing area so that the deflation cut slit will not leak the air from the air container of the air-packing device. The deflation cut slits are aligned in the same direction to function as perforations to allow a user to cut the air-packing device along the predetermined direction.

Description

Structure with air-packing device of the venting sheared edge that air is therefrom emitted
Technical field
The present invention relates to a kind of structure of air-packing device, it has a plurality of air chambers, each air chamber has check-valves, described check-valves prevents the reverse flow of air, more specifically, relates to a kind of structure with air-packing device of a plurality of venting sheared edges, described sheared edge is set in place on the sealing area between the adjacent air chamber, so that tear the part of described air-packing device easily, thus described air-packing device cut effectively, and therefrom discharge air.
Background technology
In the channel of distribution such as the product sea-freight, styroform package material is used to package goods and industrial products.Though styroform package material has such as good thermal insulation and lightweight advantage, but a lot of shortcomings are arranged also: it is impossible reclaiming polystyrene foam, when burning, it can produce cigarette ash, because its fragility can be produced thin slice or fragment when touching when hitting, need expensive mould to be used for producing, and need big relatively warehouse to deposit.
Therefore, in order to address the above problem, other forms of packaging material and method have been proposed.A kind of method is to hold hermetically such as the liquid of air or the fluid container of gas (after this claiming " air-packing device ").Described air-packing device has outstanding characteristic to solve the problem that polystyrene foam has.At first, because air-packing device is only made by thin sheets of plastic films, except that described air-packing device is in the inflated condition, it is described that it does not need big warehouse to deposit.Secondly, because it simple in structure thereby do not need the mould that is used to produce.The 3rd, described air-packing device can not produce fragment or the dust that sophisticated product is had adverse effect.Equally, the film that forms described air-packing device can use recyclable material.And then described air-packing device can low-cost production, transport with low cost.
Air-packing device is owing to above-mentioned advantage becomes more and more popular.Have day by day the storage that increases and delivery for the responsive sophisticated product of ever-present vibrations in the product transport process and bump or the demand of article.The product that many other types such as bottle, DVD driver, stereo set, glass or pottery etc. are arranged needs to note can not be given a shock, shake or other mechanical impacts especially.Therefore, also need the distinctive appearance of air-packing device energy matching product also can easily pack described product.
Usually be used in compressed air for after realizing that absorbing vibration character is filled the situation of described air-packing device (inflation situation) at air-packing device, if do not exit, it can be large volume and occupy very big space.Typically, after product was delivered to the destination, air-packing device was in order to handle or recovery etc. and being deflated.Described air-packing device can puncture described air-packing device venting by using specialist tools.Yet under many situations, the end user of air-packing device is the consumer normally, and they do not have this specialist tools or cutter to come air-packing device is exitted.
Selectively, described air-packing device self can be provided for air-packing device exit special valve or opening.Yet, special valve is set, the increase that can bring the cost of air-packing device because of the complexity of extra material and production process.In addition, provide special like this valve, the design freedom of possible limit air packing device because described special valve structure and the size that the position can the limit air packing device be set.Because the size and dimension of described air-packing device must be able to change to be fit to the needs of specialities, the position of the special valve that is used to exit is necessary for each air-packing device and redesigns.
Therefore, need a kind of air-packing device that do not need to allow the specialist tools that is used to exit or special valve/opening and air is easily discharged.
Summary of the invention
Thereby, the purpose of this invention is to provide a kind of novel air-packing device, its advantage is to have a plurality of air chambers, each air chamber has check-valves to allow air-packing device venting easily after use.
Another object of the present invention provides a kind of venting sheared edge structure that is formed on the air-packing device; described air-packing device is used to protect product wherein; wherein air-packing device is made by a plurality of plastic membranous layers and is had a plurality of air chambers, and each air chamber has check-valves to prevent reverse air flow.Air-packing device comprises the sealing area between adjacent air chamber, and venting sheared edge is arranged in the described sealing area.Thereby plastic foil hermetic unit mutually combine the venting sheared edge air can not let out from air chamber.
A further object of the invention is the structure that venting sheared edge is set; described venting sheared edge is used for the air-packing device of its interior product of aforesaid protection; wherein adjacent air chamber separates by partition seal; and air-packing device can cut along partition seal, thereby the venting sheared edge that is positioned at the sealing area place can be used as the incision edge.
Another purpose more of the present invention provides venting sheared edge structure, is used for the air-packing device of the product of aforesaid protection in it, and the sealing area that wherein is used for forming venting sheared edge within it is positioned near the opening of check-valves.
A further object of the invention provides a kind of venting sheared edge structure; the air-packing device that is used for the product of aforesaid protection in it, the sealing area that wherein is used for forming venting sheared edge within it is positioned at the end of the air-packing device opposite with the one side with check-valves.
The present invention also has another purpose to provide a kind of venting sheared edge structure, is used to protect the air-packing device of the product in it, wherein cuts the edge and is arranged on the limit vertical with the limit that will be torn, thereby made things convenient for the initial process of tearing.
Another object of the present invention provides a kind of venting sheared edge structure; described structure is used at the air-packing device that is used for protecting the product in it; wherein each air chamber has a plurality of air element that form by heat-seal areas; described heat-seal areas is separated the little air element that forms series with air chamber, thereby forms the needed shape of air-packing device.
A further object of the invention provides a kind of manufacturing to be had a plurality of air chambers, each air chamber and has the method for check-valves with the air-packing device that prevents reverse air flow, wherein said air-packing device has venting sheared edge, predetermined portions by the air-packing device of tearing is exitted, and air is therefrom discharged.Said method comprising the steps of: to form the basic structure of air-packing device, between adjacent air chamber, produce a sealing area in conjunction with upper layer film, check valve membrane and lower membrane, and in described sealing area, form venting sheared edge.
According to the present invention, venting sheared edge can form simple structure by the simple procedures that does not comprise complicated mechanical equipment.The venting sheared edge that is used for air-packing device allows the joint portion place of air-packing device between adjacent air chamber to be cut freely.When the thermoplastic film that will prolong was cut into each unit of air-packing device, cut venting sheared edge conduct was used for the incision edge that air-packing device is torn at first at the middle part, thereby makes things convenient for the user that air is discharged.
Description of drawings
Fig. 1 is a stereogram, shows the air-packing device 40 with a plurality of air chambers, and venting sheared edge of the present invention therein can be implemented easily;
Fig. 2 A is the vertical view vertical view, has shown the air-packing device with venting sheared edge according to the present invention, and wherein said air-packing device is filled with air, and is not deflated;
Fig. 2 B is the vertical view vertical view of the air-packing device similar to Fig. 2 A, and by applying the power of tearing, it is torn from the left side; With
Fig. 2 C is a vertical view, has shown the state that the bottom of described air-packing device is torn fully;
Fig. 3 is a vertical view, demonstrates the example of structure with air-packing device of venting sheared edge of the present invention, and it is to make by the combination of three thermoplastic films;
Fig. 4 is a vertical view, has shown check valve structure embodiment and according to the detailed view of venting sheared edge of the present invention;
Fig. 5 is the air element among Fig. 4 and the sectional drawing of check valve structure, has shown the operation of check-valves when compressed air is fed to air-packing device;
Fig. 6 has shown the example that is used to produce in conjunction with the process units of the air-packing device of venting sheared edge of the present invention and check-valves;
Fig. 7 A and 7B are the venting sheared edge of air-packing device and the enlarged drawing of check-valves, and wherein Fig. 7 A has shown the air-packing device with venting sheared edge, and Fig. 7 B has shown the state after air-packing device cuts along the dotted line shown in Fig. 7 A;
Fig. 8 is a vertical view, has shown another embodiment according to venting sheared edge of the present invention, and the sheared edge of wherein exitting is arranged on the terminal part of the air-packing device opposite with check-valves;
Fig. 9 is a vertical view, has shown another embodiment of the air-packing device with a large amount of air bubbles unit, has wherein used venting sheared edge of the present invention among Fig. 8.
The specific embodiment
Air-packing device of the present invention is described in detail with reference to the accompanying drawings.Though should be noted in the discussion above that purpose for example, it is the air-packing device inflation that the situation that the present invention describes is to use compressed air, also can use such as the gas of other types or other fluids of liquid.Flow through in the journey in the distribution of product, described air-packing device typically is used in the container with packaging product.
Air-packing device of the present invention for packing such as hard disk drive, PC, DVD driver, bottle, glassware, pottery, stereo set, oil painting, antique etc. to vibrations or shake responsive product, particularly useful.Described air-packing device can be packed these products and their annex reliably after the compressed-air actuated inflation of process.Typically, the air-packing device of packaging product and annex thereof is installed in the container.Air-packing device of the present invention has particular structure, is used for easily tearing after use discharging air.
Air-packing device of the present invention comprises a plurality of air chambers, and each has check-valves and a plurality of air element that are connected continuously.Air chamber is spaced apart with other air chambers airtightly, and the air element in same air chamber is interconnected by air duct, thereby air can flow between air element by air duct.After air was packed into air chamber, each air element in the air chamber had the same shape of sausage.
Described air-packing device generally includes two-layer (upper and lower) thermoplastic film.Check-valves in these structures is to use the check valve membrane that is placed between upper strata (first) thermoplastic film and lower floor (second) thermoplastic film.When compressed air filled in the air-packing device, air will be pushed check valve membrane, and closure of check ring is to prevent the reverse flow of air by this way.Because each air chamber has check-valves to prevent reverse air flow, so described air-packing device also keeps inflation after use.Therefore, each and all air chambers must be punctured in some way or tear and discharge air, thereby described air-packing device can be deflated.
Fig. 1 is a stereogram, has shown the air-packing device 40 with a plurality of air chambers, and venting sheared edge of the present invention therein can advantageously be implemented.Described air-packing device 40 comprises a plurality of air chambers 42.Check-valves 44 is set on each air chamber 42, to prevent the reverse flow of air in air chamber 42.Compressed air is injected into each air chamber 42 by air guide passage 63 from air input 41.Venting sheared edge 401 is arranged near the respective non-return 44.
Air-packing device 40 is made up of the upper and lower thermoplastic film, and they combine at partition seal 46 places, so that air chamber 42 is spaced from each other.The one or more thermoplastic film that is used for check-valves 44 is arranged between the thermoplastic film of the upper and lower, and this will describe in detail afterwards.Fig. 1 shows the state after air-packing device 40 is compressed the air filling.
As shown in Figure 1, each air chamber 42 is provided with check-valves 44 to prevent compressed-air actuated reverse flow.One of main purpose that a plurality of air chambers that have a check-valves are set is to increase reliability, because each air chamber and other air chambers are separate.That is to say that leak even an air chamber is subjected to air for a certain reason, because other air chamber is intact, the function that described air-packing device also can be carried out attenuator is used for packaging product.
Yet after air-packing device 40 used, for compressed air is discharged in air-packing device 40, it was not enough only puncturing an air chamber, because other air chambers are still preserved air owing to be arranged on the check-valves 44 in each air chamber.The stereogram of air-packing device 40 only is a simple embodiment among Fig. 1, and the present invention also may be used in the air-packing device with a plurality of air element of many other types.For example, as described above, each air chamber can be marked off the air element of a plurality of continuous connections again by heat-seal areas, thereby described air-packing device can easily be folded into complicated structure, and this will describe in detail subsequently.
Now, the process of exitting will be described from have the air-packing device according to venting sheared edge of the present invention.Fig. 2 A is a vertical view to 2C, has shown to have the exit air-packing device 40 of sheared edge 401 of the present invention.Each air chamber 42 is spaced from each other by partition seal 46, and has a plurality of air element 42 that demarcated by heat-seal areas 51.Sealing area 72 is arranged between the adjacent air chamber 42.In described embodiment, each sealing area 72 partly forms as the enhancing of check-valves 44.At each sealing area 72 place, all layers of thermoplastic film mutually combine.
Venting sheared edge 401 is formed in the sealing area 72, and directed on identical direction each other.Typically, venting sheared edge 401 is positioned at sealing area 72 places, moves towards on the direction vertical with the longitudinal direction of air-packing device 40.Venting sheared edge 401 is to cut the opening completely of all layers of thermoplastic film.Because all thermoplastic films are in sealing area 72 places combination, and venting sheared edge 401 is formed in the sealing area 72, and the air in the air chamber (air element) 42 can not leak in the normal state.Therefore, venting sheared edge 401 can not have influence on the function of air-packing device 40.Preferably, each venting sheared edge 401 is extended between two adjacent air chambers 42.
Fig. 2 A is a vertical view, has shown to have the exit air-packing device 40 of sheared edge 401 of the present invention, and wherein air-packing device 40 is filled with compressed air, that is to say that it also is not deflated.Yet simple in order to illustrate, the air-packing device 40 among Fig. 2 A-2C is represented in flat mode.Arrow A has shown the direction of the power that will apply, and described power is torn air-packing device 40 along the direction of venting sheared edge 401.
Above-mentioned power of tearing air-packing device 40 is preferably applied by user's hand artificially, but also can use other modes.As mentioned above, all venting sheared edges 401 are being arranged on mutually the same direction on the air-packing device 40.For the ease of the initial process of tearing, each limit of air-packing device 40 is provided with a semi cuts (incision edge) of venting sheared edge 401.As described in detail later, the semi cuts on this each limit (terminal part) that is positioned at air-packing device 40 will produce by the operation shown in 7A and 7B.
Along with insisting on continuous constantly being applied on the air-packing device 40, the bottom of air-packing device 40 begins to be torn shown in Fig. 2 B.Though at first only be arranged on that venting sheared edge 401 on the sealing area 72 is cut open and other positions are not cut open, in case apply the power of tearing, because the existence of venting sheared edge 401, the part that does not have to cut also can easily be torn under the help of linear impulse and direction.In other words, venting sheared edge 401 is guiding on the direction that predetermined tear edge applies and is tearing operation.In Fig. 2 B, because the part of leftmost air element 42 is torn, the compressed air in the leftmost air element 42 will therefrom spill.
Fig. 2 C has shown the situation that separate from main body fully the bottom of air-packing device 40.Therefore, although each has check-valves 44 to prevent reverse air flow in a plurality of air chamber (air element) 42, by tearing the bottom with hand, all air can easily eject from air chamber, thereby air-packing device 40 is exitted.Although in the above among the embodiment of Miao Shuing, the direction that is applied to the power on the air-packing device 40 shown in the arrow A is from left to right, described power also can form on the right of air-packing device 40 accordingly because of cutting edge (semi cuts), alternately to apply from right to left to above-mentioned similar mode.
Fig. 3 is a vertical view, has shown the embodiment of the detailed structure of air-packing device of the present invention in check-valves 44 zones.Mainly, air-packing device 40 is made of three layers of thermoplastic film; First and second (upper and lower) air-packing film 91a-91b and check valve membrane 92.Go up the basic configuration that (first) thermoplastic film 91a and following (second) film 91b have formed the air-packing device 40 with a plurality of air chambers.Each air chamber has the air element 42 of a plurality of continuous connections.Check valve membrane 92 in the present embodiment is made of sheet of thermoplastic film, and is that each air chamber 42 forms check-valves.
Air-packing device 40 among the embodiment shown in Figure 3 comprises a plurality of venting sheared edges 401, is positioned at the bottom section of check-valves 44 in the horizontal direction.Each venting sheared edge 401 forms in sealing area 72, and each extends described sealing area 72 between two adjacent air chambers 42.As mentioned above, sealing area 72 is such zones, and first, second and check valve thermoplastic films are by mutual heat seal therein.Because thermoplastic film is sealed airtightly, air can't flow into or flow out sealing area 72.And then when even air has been charged in the air-packing device 40, venting sheared edge 401 and sealing area 72 are flat.Thereby when needs were torn air-packing device 40 and are used for air discharged, the user can easily catch the zone of venting sheared edge 401.
Fig. 4 has shown the embodiment of the structure of the check-valves 44 in air-packing device of the present invention and the sheared edge 401 of exitting.With reference to the description of figure 3, the air-packing device 40 of described preferred embodiment is made up of the upper and lower (first and second) film and check valve membrane, and typically, described whole films are thermoplastic films.A zone of interosculating with check valve membrane in upper layer film and the lower membrane is expressed by hacures in Fig. 4.
In described embodiment, sealing area 72 has formed the part of check-valves 44, and contiguous with air guide passage 63.Sealing area 72 is set for the calmodulin binding domain CaM of strengthening between guide channel 63 and the air chamber (air element) 42, thereby prevents that air chamber is damaged when inflation.Partition seal 69 is that first and second thermoplastic films are combined with air chamber 42 and adjacent air chamber 42 isolated zones.
All thermoplastics (first, second and check-valves) film is heat sealed as described above at sealing area 72 places, and therefore, when compressed air charged in the air-packing device 40, sealing area 72 kept flat.Venting sheared edge 401 is arranged in each sealing area 72, and on identical direction, for example in Fig. 4, is directed on the direction that is approximately perpendicular to partition seal 69.Because all thermoplastic films are in sealing area 72 places combination, venting sheared edge 401 can leakage air.
When compressed air charges in the air-packing device 40, the flowing of air by arrow 77a, 77b, 77c and 77d represent.42 air flows through check-valves 44 and is conducted relatively reposefully from guide channel 63 to air element.In addition, be formed on the reverse flow that narrowed portion 67, expansion 65 and exit portion 73 in the check-valves 44 prevented air.Therefore, the reverse flow from air element 42 can not be passed through air hose 78 easily, and it has promoted air to charge into the process in the air-packing device.
Fig. 5 is a sectional drawing, has shown the effect of the check-valves 44 among Fig. 4.Described embodiment demonstration, when air-packing device is fully inflated, when tending to reverse flow takes place in it, the internal state of check-valves 44.In the present embodiment, check-valves 44 is formed by two check valve membrane 92a and 92b, and wherein check valve membrane 92b is attached on the first thermoplastic film 91a of air-packing device at its end.
When the air of q.s filled in the air element 42, because exit portion 71 and 72 overcomes the air running, thereby reverse flow can not enter into exit portion easily, and air is difficult to turn back in the air hose 78.Alternatively, as shown in arrow 66, to flow in the space of air between the second air-packing film 91b and check valve membrane 92a, described zone is inflated as shown in Figure 5.By this expansion in Fig. 5, check valve membrane 92a is pressed towards the right, and simultaneously, check valve membrane 92b is pressed towards the left side.As a result, two check valve membrane 92a and 92b such tight contact as shown in arrow 68.Therefore, check-valves 44 is fully closed by internal air pressure, thereby has stoped reverse flow.
Fig. 6 has shown the embodiment that is used to produce in conjunction with the process units of the air-packing device 40 of venting sheared edge 401 of the present invention and check-valves 44.Check-valves 44 and venting sheared edge 401 constitute in manufacture process.The structure of process units shown in Figure 6 only is embodiment, and those of ordinary skills can understand, and uses the notion of process units as shown in Figure 6, also has many other modes that are formed for producing the device of air-packing device 40.
Process units 80 comprises film feed arrangement 81, film delivery roll 82, valve apparatus for heat sealing 83, up-down rollers controller 84, the sensor 89 that is used to supply the stretching thermoplastic film, main film apparatus for heat sealing 85, is used for belt conveyer 87 and supplemental heat-seal device 86 that main heat seal is operated among Fig. 6.Main apparatus for heat sealing 85 can heat seal the upper and lower film 91a and all of 91b need under the situation of part, supplemental heat-seal device 86 will be omitted.
For with respect to the upper and lower thermoplastic film 91a and 91b and accurately locate check-valves (check valve membrane 92), up-down rollers controller 84 is set on the process units 80.In order accurately to adjust the position of check-valves mould 92, up-down rollers controller 84 is (upwards or downwards) mobile roller 84b in perpendicular to the direction of making flow path direction H.Equally, in order to improve the heat seal performance, the plastic foil that at high temperature the has high mechanical properties belt conveyer 87 in its surface that has such as Teflon film or Mylar film is set.
With reference to figure 6, whole manufacturing process is described.At first, film feed arrangement 81 provides upper thermoplastic film 91a, lower thermoplastic film 91b and check valve membrane 92 (the check valve membrane 92a and the 92b that do not comprise Fig. 5).Film delivery roll 82 guiding of a plurality of positions of process units 80 and send upper thermoplastic film 91a, lower thermoplastic film 91b forward and check valve membrane 92 to the direction H of manufacturing stream shown in Figure 6.
The first step of heat-seal process is by 83 guiding of valve apparatus for heat sealing.Described process is to go up to form check-valves 44 by check valve membrane 92 being attached to upper thermoplastic film 91a.The position of every tunic by up-down rollers controller 84 based on accurately adjusting from the signal of sensor 84 and 89.In described process, check valve membrane 92 is attached on the upper thermoplastic film 91.
Second step of heat-seal process is by main apparatus for heat sealing 85 and belt conveyer 87 guiding.Main apparatus for heat sealing 85 is to be used in conjunction with the thermoplastic film heater, by forming many air chambers that have a lot of air element in conjunction with the border (partition seal) 46 between air chamber and the heat-seal areas 51 (Fig. 2 A-2C).In described heat-seal process, also by be formed for forming the sealing area 72 of venting sheared edge 401 in conjunction with upper strata, lower thermoplastic film and check valve membrane.Typically, main apparatus for heat sealing 85 is the large-scale heaters that form the air-packing device sheet.
Belt conveyer 87 is used to prevent that heat sealing part from extending or is destroyed by main apparatus for heat sealing 85.Belt conveyer 87 has two wheel 87b and by making such as the high temperature resistance film of Teflon or Mylar film or the band 87a of coating.In heat-seal process, be added to the upper and lower film 91a and 91b from the heat of main apparatus for heat sealing 85 by the Teflon film on the conveyer belt 87a, and on the check valve membrane 92 between the upper and lower film 91a and the 91b.After heat-seal process, the Teflon film can temporarily paste on one of the upper and lower film 91a and 91b immediately.Therefore, if the Teflon film separates from the upper and lower film 91a and 91b immediately, the heat sealing part on the film of the upper and lower may be out of shape even break.
Therefore, in the process units of Fig. 6, because belt conveyer 87, the Teflon film moves with the speed identical with 91b with the upper and lower film 91a and can not separate from the upper and lower film 91a and 91b immediately.During this time, when they temporarily pasted on the Teflon film on conveyer belt 87a, the heat sealing part that has high temperature recovered naturally.Thereby at place, belt conveyer 87 ends, the upper and lower film 91a and 91b can be safely from the Teflon film separately.
In described embodiment, cutting machine 201 is set to the part of process units 80, and the thermoplastic film that is used for extending is cut into each unit of air-packing device.Preferably, forming venting sheared edge 401 by the same manner cutting sealing zone 72 shown in Fig. 2 A in the described process.Yet after the sheet of air-packing device was made, making venting sheared edge 401 by the cutting machine that provides respectively in separation process was feasible equally.
The structure of the venting sheared edge 401 that the present invention is above-mentioned has advantage flexibly is set on the size of air-packing device.Fig. 7 A with 7B is and the vertical view of Fig. 2 A to the embodiment of venting sheared edge similar shown in the 2C.What Fig. 7 A showed is the venting sheared edge 401 of air-packing device 40 and the enlarged drawing of check-valves 44.Dotted line 301 shows along the trend of partition seal 69, just along the trend of the calmodulin binding domain CaM between the adjacent air cells.
Fig. 7 B has shown the state after the instrument of air-packing device by all cutting machines 201 as shown in Figure 6 cuts along dotted line shown in Fig. 7 A 301.Because cutting is to be bonded to the partition seal 69 along all films to carry out, so air-packing device does not rupture there.Therefore, venting sheared edge 401 is cut off in central authorities.The cut-off parts of venting sheared edge 401 can be used as the incision edge on every limit of air-packing device (Fig. 2 A-2C), and it has made things convenient for initial incision along venting sheared edge 401.Air-packing device 40 can be cut along any bound fraction between two adjacent air chambers.Therefore, the size of air-packing device 40 can be by cutting along desired partition seal 69 and easily changing.
Venting sheared edge 401 of the present invention is not limited to the specific region in the air-packing device in the said structure.Fig. 8 is a vertical view, has shown the alternative embodiment according to venting sheared edge of the present invention.Embodiment is different with the front, and venting sheared edge 401 is not arranged on the check-valves location, but is positioned at the opposite side of air-packing device 40.As shown in the figure, sealing area 72b is arranged on the opposition side of the check-valves 44b side of air-packing device.As long as venting sheared edge 401 is arranged in the sealing area 72 of 42 extensions of adjacent air chamber, venting sheared edge 401 just can be exercised the function of perforation cuts and tear each air chamber, thereby with aforesaid way air-packing device 40 is exitted.
Venting sheared edge 401 of the present invention also can realize in the parcel of the bubble shown in the vertical view of Fig. 9 air-packing structure.In described embodiment, the air element 42 of same size and shape forms with matrix form basically, thereby the air-packing device of sheet form can wrap up the product that needs protection freely.Venting sheared edge 401 of the present invention is arranged on the sealing area 72c of Fig. 9 bottom, so that tear the bottom of described air-packing device.The venting sheared edge 401 with above-described be identical structure.
As mentioned above, venting sheared edge of the present invention can be formed by simple structure by simple program, and does not need to comprise complicated mechanical equipment.According to the venting sheared edge of air-packing device of the present invention, allow the bound fraction of described air-packing device between adjacent air chamber to be cut freely.When the thermoplastic film that will extend was cut into each unit of air-packing device, venting sheared edge was cut off at the middle part of parts with as the incision edge of tearing air-packing device at first, thereby has made things convenient for the user that air is discharged.
Although described the present invention with reference to preferred embodiment herein, those skilled in the art will easily recognize, under the situation that does not deviate from the spirit and scope of the present invention, can make various improvement and distortion.This improvement and distortion are considered to be in the boundary and scope of additional claim and equivalent thereof.

Claims (13)

1. air-packing device that is used to protect its internal product comprises:
A plurality of thermoplastic films, described a plurality of thermoplastic films are at the mutual heat seal of predetermined portions, thereby form a plurality of air chambers, and each air chamber has the check-valves of the reverse airflow of preventing;
A plurality of sealing areas, described a plurality of sealing areas are positioned between adjacent air chamber, are used for sealing airtightly thermoplastic film; With
A plurality of venting sheared edges, each described a plurality of venting sheared edge is formed in the corresponding sealing area;
Wherein:
Described venting sheared edge is oriented on the identical direction each other, thereby allows to tear described air-packing device along described venting sheared edge.
2. the air-packing device that is used to protect its internal product as claimed in claim 1; also comprise partition seal; described partition seal is configured to air element adjacent in the described air chamber is separated, and the described venting sheared edge that is positioned at sealing area is moved towards on the direction longitudinally perpendicular to air-packing device.
3. the air-packing device that is used to protect its internal product as claimed in claim 1, wherein: each sealing area is positioned near the opening to check-valves.
4. the air-packing device that is used to protect its internal product as claimed in claim 1, wherein: each sealing area is positioned at the place, end of air-packing device, and described end is relative with the end with check-valves.
5. the air-packing device that is used to protect its internal product as claimed in claim 1, wherein: cut the edge and be formed on each edge of the air-packing device on the sealing area, thereby make the initiating process of tearing air-packing device easy.
6. the air-packing device that is used to protect its internal product as claimed in claim 5, wherein: cutting at the incision edge of each edge of air-packing device by will exit sheared edge and sealing area, half forms.
7. the air-packing device that is used to protect its internal product as claimed in claim 1; wherein: each air chamber has one or more heat seals district; partly separate air chamber in described heat seal district, to form a plurality of air element, is convenient to the shape that air-packing device forms to be needed.
8. a production is used to protect the method for the air-packing device of its internal product, may further comprise the steps:
Supply with first and second thermoplastic films and check valve membrane, wherein check valve membrane is clipped between first and second thermoplastic films;
In conjunction with first thermoplastic film and check valve membrane;
In conjunction with first thermoplastic film, check valve membrane and second thermoplastic film, thereby form a plurality of air chambers, each air chamber has check-valves and a plurality of sealing area, and each sealing area extends between adjacent air chamber; With
Form a plurality of venting sheared edges by cutting corresponding sealing area;
Wherein: described venting sheared edge is oriented on the identical direction each other, thereby allows to tear air-packing device along venting sheared edge.
9. the method for production air-packing device according to claim 8, wherein: the step of described formation venting sheared edge comprises the step of cutting sealing area, thereby the venting sheared edge that is positioned at sealing area is being moved towards on the direction longitudinally perpendicular to air-packing device.
10. the method for production air-packing device according to claim 8, wherein: the position that the step of a plurality of sealing areas of described formation is included in contiguous check valve openings forms the step of each sealing area.
11. the method for production air-packing device according to claim 8, wherein: the step of a plurality of sealing areas of described formation is included in the step of each sealing area of place, end formation of the air-packing device relative with the end with check-valves.
12. the method for production air-packing device according to claim 8 also comprises: each edge of the air-packing device on sealing area forms the step of cutting the edge, thereby makes the initiating process of tearing air-packing device easy.
13. the method for production air-packing device according to claim 12, wherein: the step at described formation incision edge comprises cuts the into step of half with venting sheared edge and sealing area.
CN2006800471747A 2005-10-15 2006-10-13 Structure of air-packing device having deflation cut slits for removing the air therefrom Expired - Fee Related CN101331018B (en)

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US25114305A 2005-10-15 2005-10-15
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PCT/US2006/040726 WO2007047767A2 (en) 2005-10-15 2006-10-13 Structure of air-packing device having deflation cut slits for removing the air therefrom

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TW200900333A (en) * 2007-06-22 2009-01-01 Chieh-Hua Liao Vacuum sucking and binding air packaging bag and packaging method thereof
CN104960772B (en) * 2009-08-14 2017-10-20 上海艾尔贝包装科技发展有限公司 A kind of air-packing device and its application method with transverse air valves
CN105460362A (en) * 2016-01-26 2016-04-06 齐咏宏 Automatic locking liquid sealing device
KR101752101B1 (en) * 2016-09-13 2017-06-30 김호칠 St. thermal insulation and storage method for producing improved packaging sheet

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CN101331018A (en) 2008-12-24

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