CN110963167A - Air-packing device and method of manufacturing the same - Google Patents

Air-packing device and method of manufacturing the same Download PDF

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Publication number
CN110963167A
CN110963167A CN201911242881.7A CN201911242881A CN110963167A CN 110963167 A CN110963167 A CN 110963167A CN 201911242881 A CN201911242881 A CN 201911242881A CN 110963167 A CN110963167 A CN 110963167A
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CN
China
Prior art keywords
air
heat
inflation
packing device
film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911242881.7A
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Chinese (zh)
Inventor
张嘉盈
聂会平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Air-Paq Composite Material Co ltd
Shanghai Air Paq Packaging Technology Development Co Ltd
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Shanghai Air-Paq Composite Material Co ltd
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Publication date
Application filed by Shanghai Air-Paq Composite Material Co ltd filed Critical Shanghai Air-Paq Composite Material Co ltd
Priority to CN201911242881.7A priority Critical patent/CN110963167A/en
Publication of CN110963167A publication Critical patent/CN110963167A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D33/00—Details of, or accessories for, sacks or bags
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D5/00—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/03—Wrappers or envelopes with shock-absorbing properties, e.g. bubble films

Abstract

The present invention provides an air-packing device including one or more air cushion bodies formed of two or more layers of flexible films through a series of heat-sealing to form at least an inflation channel opening through which inflation gas can enter the inflation channel and be inflated into the air storage unit, an inflation channel, and at least an air storable air storage unit, wherein the air-packing device further includes at least one reinforcing structure provided to the inflation channel to improve firmness of the air-packing device during inflation.

Description

Air-packing device and method of manufacturing the same
Technical Field
The invention relates to the field of object packaging, in particular to an air packaging device capable of prolonging the service life of inflation and improving the production efficiency.
Background
In recent years, with the rapid development of the e-commerce industry, people's lives and shopping modes are greatly changed, and more people choose an online shopping mode to shop. The online shopping can greatly facilitate the life of people, when people need to buy commodities, the people only need to select and buy the commodities on the network and pay corresponding expenses, and then the commodities selected and bought by the people can be received through express delivery in a short time, so that the people can select and buy the commodities around the world without going out of the house, and great convenience is brought to the life of the people.
The wide use of online shopping also drives the development of the express transportation industry to a certain extent, and commodities purchased on the internet by people can be transported to the hands of sellers by merchants in an express transportation mode.
After the purchased commodities are sent out by a merchant in an express transportation mode, long-time and long-distance transportation is often carried out, and the commodities can be transported to the hands of purchasers only by carrying out multiple times of transportation in the transportation process. Therefore, the purchased goods are very easy to be damaged in the express transportation process, especially when the goods to be transported are fragile goods, such as fruits, vegetables, precision electronic products and the like, and are very easy to be damaged in the express transportation process.
In order to prevent the goods from being damaged in the process of express transportation or reduce the damage degree of the goods in the process of transportation, people often add a layer of buffer material between the goods to be transported and the transportation box body so as to reduce the collision between the goods to be transported and the box body. At present, the cushioning materials widely used are foam boards and corrugated paper, and because the foam boards and the corrugated paper are solid, the cushioning effect is limited, and the solid foam boards and the solid corrugated paper can occupy larger transportation and storage space when being transported and stored, so that the transportation and storage cost is increased. Most importantly, the use of foam boards in large quantities causes huge environmental pollution.
At present, a gas buffering packaging material is also available in the market, and the gas buffering packaging material adopts gas as a buffering material, so that the gas buffering packaging material not only has a good buffering effect, but also has the advantages of light weight and the like. Most importantly, the gas cushioning packaging material has a relatively small volume when not inflated, facilitating storage and transport. Can be inflated quickly when in use, and has the function of buffering protection.
Referring to fig. 1, there is provided an air-packing device (application No. 02828176.4, entitled structure for mounting an opening/closing valve of a sealed body and device for manufacturing a sealed body with an opening/closing valve) disclosed in the prior art, wherein an opening/closing valve 2 is mounted on a sealed body 1 which is made of soft resin sheets (1a, 1b) and can fill air into the sealed body, and the opening/closing valve 2 is bonded to one sheet 1a of the sealed body 1 by a fixing seal portion and the other sheet 1b is not bonded by the fixing seal portion, as shown in the figure. In this way, even when air is filled in the expansion portion 12 of the seal body 1, the opening/closing valve 2 is always in close contact with the one piece 1a, so that no wrinkle occurs in the opening/closing valve 2, and air does not leak through the wrinkle.
As shown in the drawing, in the prior art, the air introduction passage 11 is provided at one end of the seal body so as to penetrate in the left-right direction and is provided perpendicular to each of the opening and closing valves 2, so that the gas in the air introduction passage can pass from left to right to each of the opening and closing valves, thereby inflating the expansion portion 12. Therefore, when the inflation portion 12 is inflated by the introduction passage 11 and the opening/closing valves 2, the gas first enters the introduction passage 11, then sequentially enters the opening/closing valves 2 communicating with the introduction passage 11, and finally enters the inflation portions 12.
In order to improve the inflation efficiency and realize the industrial production of the air packing bags, the prior art air packing bags are inflated by directly aligning an inflator with an air introducing passage of the air packing bag so as to apply inflation pressure to the air packing bag.
In the conventional technique shown in fig. 1, the air introduction path 11 is formed by heat sealing, and the firmness depends on the thickness and heat resistance of the two bag sheets 1a and 1b made of soft resin sheets forming the air introduction path 11, so that if the inflation pressure of the inflator entering the air introduction path 11 is too high after the heat sealing, the two bag sheets 1a and 1b made of soft resin sheets forming the air introduction path 11 are easily pressed, and therefore, a crack is easily generated at the heat sealing position, that is, the sealing position of the air introduction path 11, to break the air introduction path 11, thereby damaging the air packaging bag.
Disclosure of Invention
An advantage of the present invention is to provide an air-packing device having a reinforcing structure for preventing the air-packing device from being broken by the heat-seal lines of the air-packing channels due to excessive intake pressure during the inflation process, thereby improving the life span of the air-packing device.
An advantage of the present invention is to provide an air-packing device which can be automatically calibrated during the manufacturing process without reference to other factors or by adding additional processes, thereby improving the manufacturing efficiency and reducing the manufacturing cost compared to the prior art air-packing devices.
It is an advantage of the present invention to provide an air-packing device which protects the air-packing device from being damaged by excessive pressure during inflation by establishing two or more heat-seal lines in the inflation passage.
An advantage of the present invention is to provide an air-packing device which can automatically align its producing position and heat-seal position by the heat-seal line during the production process, thereby reducing the number of production processes for the air-packing device.
One advantage of the present invention is to provide a method of manufacturing an air-packing device which simplifies the manufacturing process in the manufacturing process as compared to the prior art air-packing device manufacturing method, thereby improving the feasibility and operational convenience of the air-packing device manufacturing method of the present invention.
An advantage of the present invention is to provide a method of manufacturing an air-packing device which is simple to operate and easy to handle, thereby improving the applicability and application prospects of the method of manufacturing an air-packing device of the present invention.
An advantage of the present invention is to provide a method of manufacturing an air-packing device which can simplify the manufacturing process of the air-packing device by aligning the production and working positions of the air-packing device through the heat-seal lines in the air-filling passageways during the manufacturing process.
One advantage of the present invention is to provide a method of manufacturing an air-packing device that can prevent the air-packing device from being damaged by excessive intake pressure during intake.
An advantage of the present invention is to provide a method of manufacturing an air-packing device which does not require additional processes or procedures for calibration in the process of manufacturing the air-packing device, thereby improving the productivity and reducing the production cost.
To achieve at least one of the above advantages, the present invention provides an air-packing device including one or more air cushion bodies formed of two or more layers of flexible films through a series of heat-sealing to form at least an inflation channel opening through which inflation gas can enter the inflation channel and be inflated into at least one air container unit, wherein the air-packing device further includes at least one reinforcing structure provided to the inflation channel to improve firmness of the air-packing device during inflation.
In some embodiments, the inflation channel is formed by an edge heat-sealing seam and an inflation channel heat-sealing line, wherein the edge heat-sealing seam is heat-sealed to an edge of the air buffer, and the inflation channel heat-sealing seam is partially heat-sealed between the air storage unit and the edge heat-sealing seam, so that the inflation gas can enter the air storage unit through the inflation channel, wherein the reinforcing structure is configured as a reinforced plastic sealing line which is partially disposed in the inflation channel and can enable the inflation gas to enter the air storage unit through the inflation channel.
In some embodiments, the end of the reinforced plastic sealing line located at the opening of the inflation channel is heat sealed with the end of the inflation channel heat sealing line located at the opening of the inflation channel, so that the inflation gas can enter the gas storage unit through the reinforced plastic sealing line.
In some embodiments, the air-packing device includes a one-way inflation valve disposed between two or more layers of the flexible films and between the air storage unit and the inflation channel such that the one-way inflation valve communicates the inflation channel and the air storage unit and prevents the backflow of the inflation gas within the air storage unit.
In some embodiments, the flexible film includes a first air chamber film and a second air chamber film, the one-way inflation valve includes a first valve film, a second valve film and a heat-resistant layer, wherein the first air chamber film and the second air chamber film are overlapped, the first valve film and the second valve film are positioned between the first air chamber film and the second air chamber film and overlapped, and the heat-resistant layer is positioned between the first valve film and the second valve film, when the inflation channel heat-sealing line heat-seals the first air chamber film, the first valve film, the second valve film and the second air chamber film at the position of the heat-resistant layer, an air inlet is formed at the position of the heat-resistant layer, and inflation gas enters the air storage unit through the inflation channel through the air inlet.
In some embodiments, the reinforced plastic package wire is located on the heat-resistant layer, so that the reinforced plastic package wire forms a buffer channel at the position of the heat-resistant layer, and inflation gas enters the gas storage unit through the buffer channel and the gas inlet.
In some embodiments, the one-way inflation valve further comprises a heat-sealing unit that heat-seals the first valve film and the second valve film to the first air cell film or the second air cell film, and the inflation gas can enter the air storage unit through the air inlet and between the first valve film and the second valve film.
In some embodiments, the heat-sealing unit includes at least one drainage channel, and the drainage channel is located in the gas storage unit and is arranged along the gas inlet direction of the inflation gas.
In some embodiments, the heat-sealing unit comprises at least two heat-sealing strips, and the two heat-sealing strips are symmetrically arranged in the gas storage unit and are arranged along the air inlet direction of the inflation gas from the inflation channel heat-sealing line so as to provide drainage and uniform air inlet effects for the inflation gas entering the one-way inflation valve.
In some of these embodiments, the heat-sealing unit further includes at least one heat-sealing point disposed below the two heat-sealing bars, thereby fixing the ends of the first valve film and the second valve film, which are located inside the air storage unit, to the first air cell film or the second air cell film.
In some embodiments, the heat-sealing unit is disposed in a triangular shape uniformly arranged on the air storage unit.
The present invention further includes an air-packing device comprising one or more air cushion bodies, any of which is formed by heat-sealing two or more layers of flexible films in series to have at least an inflation channel opening through which inflation gas can enter the inflation channel and be inflated into the air cushion unit, an inflation channel through which inflation gas can enter the inflation channel and be inflated into the air cushion unit, and at least an air-storable air cushion unit, wherein the inflation channel comprises an air intake region through which inflation gas can enter the air cushion region and be re-introduced into the air cushion unit, and a cushion region through which inflation gas can enter the cushion region.
In some embodiments, a buffer channel is provided between the air inlet region and the buffer region, and the inflation gas can enter the buffer region through the buffer channel after entering the air inlet region and then enter the gas storage unit.
In some of these embodiments, the air-packing device includes at least one-way air-filling valve disposed between two or more of the flexible films and between the buffer area and the air storage unit so that the inflation gas entering the buffer area can enter the air storage unit through the one-way air-filling valve and prevent the backflow of the inflation gas.
In some embodiments, the one-way inflation valve includes a first valve film, a second valve film, and a heat-resistant layer, the first valve film and the second valve film are disposed in an overlapping manner, the heat-resistant layer is disposed between the first valve film and the second valve film, and the inflation channel heat-seal lines simultaneously heat-seal two or more layers of the flexible film and the first valve film and the second valve film at the position of the heat-resistant layer, so as to form an air inlet at the position of the heat-resistant layer, and the inflation gas enters the air storage unit through the inflation channel through the air inlet.
In some of these embodiments, the heat resistant layer extends above the buffer area such that the buffer passage between the air intake area and the buffer area is formed by the heat resistant layer.
In some embodiments, the one-way inflation valve further comprises a heat-sealing unit that heat-seals the first valve film and the second valve film to the first air cell film or the second air cell film, and the inflation gas can enter the air storage unit through the air inlet and between the first valve film and the second valve film.
In some of these embodiments, the heat-sealing unit is located within the air storage unit.
In some embodiments, the heat-sealing unit includes at least one drainage channel, and the drainage channel is located in the gas storage unit and arranged along the air inlet direction of the inflation gas, so that the gas entering between the first valve film and the second valve film enters the gas storage unit along the drainage channel.
In some embodiments, the heat-sealing unit comprises at least two heat-sealing strips, and the two heat-sealing strips are symmetrically arranged in the gas storage unit and are arranged along the air inlet direction of the inflation gas from the inflation channel heat-sealing line so as to provide drainage and uniform air inlet effects for the inflation gas entering the one-way inflation valve.
The present invention further provides a method of manufacturing an air-packing device for manufacturing an air-packing device including one or more air cushion bodies, any of which is formed of two or more flexible films through a series of heat-sealing to form at least an inflation channel opening through which inflation gas can enter the inflation channel and be inflated into the air storage unit, an inflation channel, and at least an air storable air storage unit, wherein the air-packing device further includes at least a reinforcing structure provided to the inflation channel and a one-way inflation valve including a first valve film and a second valve film and a heat-resistant layer provided to overlap, the one-way inflation valve being provided between the two or more flexible films and between the air storage unit and the inflation channel so that the one-way inflation valve communicates the inflation channel and the storage unit An air unit, wherein the manufacturing method of the air-packing device includes the steps of:
1001: printing the heat-resistant layer between the first valve film or the second valve film;
1002: heat sealing an edge heat seal seam and an inflation channel heat seal line to integrate the first valve film, the second valve film and two or more layers of the flexible film and form the inflation channel, wherein the inflation channel heat seal line penetrates through the heat-resistant layer to form an air inlet;
1003: heat-sealing a heat-sealing unit to the gas storage unit to fix the first valve film and the second valve film to one of the two or more layers of flexible films to form the one-way inflation valve;
1004: at least two separation seams are heat-sealed at two sides of the air inlet along the air inlet direction of the inflation gas to form at least one air storage unit; and
1005: and a reinforced plastic packaging line is thermally sealed on the inflation channel and arranged along the air inlet direction of the inflation gas, so that the reinforced structure is formed, the inflation channel is divided into an air inlet area and a buffer area, and the inflation gas enters the buffer area through the air inlet area.
In some of these embodiments, the step 1003 further includes the steps of:
10031: at least one pair of heat seal bars are heat-sealed in the air storage unit along the air inlet direction of the inflation gas, so that a drainage channel is formed between the first valve film and the second valve film;
10032: and heat-sealing at least one heat-sealing point on one side of the heat-sealing strip, which is far away from the inflation channel, so that the connection firmness of the first valve film and the second valve film and any one of the two or more layers of flexible films is enhanced on the premise of not influencing the inflation gas entering the gas storage unit.
In some embodiments, in step 1005, the reinforced plastic wires are heat sealed at the position of the heat-resistant layer to form a buffer passage at the position of the heat-resistant layer, and the inflation gas in the gas inlet area enters the buffer area through the buffer passage.
Drawings
Figure 1 is a schematic view showing a structure of an air-packing device in the prior art.
Figure 2A is a front view showing a schematic construction of the first embodiment of the air-packing device in accordance with the present invention.
Fig. 2B is a schematic enlarged view of a portion P in fig. 2A.
Figure 3 is a schematic perspective view showing a first embodiment of the air-packing device of the present invention.
Figure 4A is a schematic sectional view showing the structure of the one-way air-packing device in the first embodiment of the air-packing device shown in figure 2A.
Figure 4B is a schematic sectional view showing the structure of the one-way air-packing device of the first embodiment shown in figure 2A taken along the direction B-B.
Figure 5 is a schematic cross-sectional view showing a modified embodiment of the one-way air-packing device of the first embodiment of the air-packing device in the direction of a-a in accordance with the present invention.
Figure 6 is a schematic cross-sectional view showing another modified embodiment of the one-way air-packing device of the first embodiment of the air-packing device in the direction of a-a in accordance with the present invention.
Figure 7 is a schematic view showing a modified structure of the heat-seal unit in the first embodiment of the air-packing device of the present invention.
Figure 8 is a front view showing a schematic construction of a second embodiment of the air-packing device of the present invention.
Figure 9 is a schematic perspective view showing a second embodiment of the air-packing device of the present invention.
Figure 10 is a front view showing a schematic construction of a third embodiment of the air-packing device of the present invention.
Figure 11 is a schematic perspective view showing a third embodiment of the air-packing device of the present invention.
Figure 12 is a front view showing a schematic construction of a fourth embodiment of the air-packing device of the present invention.
Figure 13 is a schematic perspective view showing a fourth embodiment of the air-packing device of the present invention.
FIG. 14 is a schematic flow chart showing a method of manufacturing the air-packing device in accordance with the first embodiment of the present invention.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art. The basic principles of the invention, as defined in the following description, may be applied to other embodiments, variations, modifications, equivalents, and other technical solutions without departing from the spirit and scope of the invention.
It will be understood by those skilled in the art that in the present disclosure, the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in an orientation or positional relationship indicated in the drawings for ease of description and simplicity of description, and do not indicate or imply that the referenced devices or components must be in a particular orientation, constructed and operated in a particular orientation, and thus the above terms are not to be construed as limiting the present invention.
It is understood that the terms "a" and "an" should be interpreted as meaning that a number of one element or element is one in one embodiment, while a number of other elements is one in another embodiment, and the terms "a" and "an" should not be interpreted as limiting the number.
The present invention is directed to an air-packing device 10 and a method of manufacturing the same in which the air-packing device 10 has a reinforcing structure 15 to improve the firmness during the process of being inflated.
In detail, as shown in FIGS. 1 to 13, in the first embodiment of the present invention, the air-packing device 10 includes one or more air-cushion bodies 11, and any of the air-cushion bodies 11 is formed of two or more layers of flexible films heat-sealed through a series of heat-seal lines to form an air-storable air-cushion material.
Any of the air cushion bodies 11 includes an air storage unit 111 formed by at least two air cell films 13 through a heat sealing process, and having at least one air inlet 1110. The two air chamber films are separated by a plurality of rows of separation seams 121 to form a plurality of air storage units 111, that is, each row of separation seams 121 is formed by a heat sealing process, and the two air chamber films are heat-sealed and connected, so that one row of separation seams 121 is formed between two adjacent air storage units 111. The gas storage unit 111 may be implemented in any shape, including but not limited to a bar shape, a circle shape, a polygon shape, or other regular or irregular shapes.
The air cushion 11 further includes an inflation channel 112 communicating with each of the air cells 111 through the air inlet 1110 of each of the air cells 111. preferably, in the first embodiment of the air-packing device 10 of the present invention, the two air cell films each include an air cell film main body portion 131 and an inflation end portion 132 integrally extending from the air cell film main body portion 131, wherein the air cell film main body portion 131 is used to form the air cell 111 by a heat-sealing process, and a portion of the air cell film adjacent to the inflation side forms the inflation end portion 132 of the inflation channel 112. The two air cell films are heat-sealed together by heat-sealing the edges of the two air cell films, which are joined to each other by the edge heat-seal seam 122, which is formed by a heat-sealing process of heat-sealing the edges of the two air cell films, which are joined to each other at their distal edges 132.
The air buffer material further has an inflation channel opening 1320, and the inflation channel opening 1320 connects the inflation channel 112 and the external environment, so that the external air can enter the inflation channel 112 through the inflation channel opening 1320 and enter the air storage unit 111 through the inflation channel 112 and the air inlet 1110.
In the first embodiment of the air-packing device 10 of the present invention, the inflation channel opening 1320 is formed at one end of the inflation channel 112, i.e., one end of the inflation channel 112 is not heat-sealed by a series of heat-seal lines, so that the inflation channel 112 can be inflated by the inflation gas to inflate the air container unit 111, thereby providing the air-packing device 10 with an air cushion effect.
The air-packing device 10 further includes at least one air-packing channel heat-seal line 133 and the air-packing channel 112 is formed by heat-sealing the air-packing channel heat-seal line 133. The air-filling channel heat-sealing line 133 is formed at one end of the two layers of air chamber films by heat-sealing, and both ends of the air-filling channel heat-sealing line 133 are respectively connected with both ends of the outside of the air-packing device 10 formed by one or more air buffer bodies 11 and the separation seams 121 of the air storage units 111 at both ends of the outermost side by heat-sealing, so as to form the air-filling channel 112.
The inflation channel 112 and the gas storage unit 111 are respectively formed at the upper and lower ends of the inflation channel heat-seal line 133, the inflation channel 112 is located between the inflation channel heat-seal line 133 and the edge heat-seal seam 122, the gas storage unit 111 is located at the lower portion of the inflation channel heat-seal line 133, and the inflation channel 112 is communicated with each gas storage unit 111 through the corresponding gas inlet 1110.
As a modification of the first embodiment of the air-packing device 10 of the present invention, two layers of the air cell films may be formed by folding an entire film in half along a folding line, i.e., two layers of the air cell films may be integrally extended, wherein the air-packing passage 112 correspondingly also includes two of the air-packing end portions 132 integrally connected after being folded in half, so that the air-packing passage 112 is formed between the folding line and the air-packing inlet 1110 without the need for the edge heat-seal seams 122 in the first embodiment.
Furthermore, any one of the air buffers 11 includes a one-way inflation valve 14 for one-way inflation, and the one-way inflation valve 14 is disposed between the air storage unit 111 and the inflation channel 112, so that the one-way inflation valve 14 communicates the inflation channel 112 and all the air storage units 111, and prevents the inflation gas in the air storage units 111 from returning to the inflation channel 112, so that the gas can be retained in the air storage units 111, and the air buffer 11 and the air-packing device 10 formed by the air buffer 11 have the function of buffering protection.
As shown in the drawings, the one-way inflation valve 14 of the first embodiment of the inflation device of the present invention is schematically illustrated in cross-sectional views A-A and B-B. The one-way inflation valve 14 includes a first valve film 141 and a second valve film 142, and the first valve film 141 and the second valve film 142 are stacked corresponding to each other and disposed between the two air cell films.
Since the one-way inflation valve 14 has the gas inlet 1110, the gas inlet 1110 communicates the inflation channel 112 and the gas storage unit 111, and the gas in the inflation channel 112 can enter the gas storage unit 111 through the gas inlet 1110.
The one-way inflation valve 14 further comprises a heat-resistant layer 143, wherein the heat-resistant layer 143 is disposed between the first valve film 141 and the second valve film 142 of the one-way inflation valve 14, so that when the first valve film 141 and the second valve film 142 of the one-way inflation valve 14 are respectively heat-sealed to the two air cell films, the air inlet 1110 is not blocked by the heat-sealing between the first valve film 141 and the second valve film 142.
It is emphasized that in the first embodiment of the air-packing device 10 of the present invention, the heat-resistant layer 143 of the one-way air-packing valve 14 is printed with heat-resistant ink. Preferably, the heat-resistant layer 143 is printed with heat-resistant varnish, and since varnish itself has a transparent characteristic, the heat-resistant layer 143 can be made transparent after printing, and thus the entire air-packing device 10 is transparent. Thereby enabling the overall feeling of the air-packing device 10 to be further improved.
In detail, the two air cell films are a first air cell film 1301 and a second air cell film 1302 respectively, when the air inflation channel heat sealing line 133 is formed by heat sealing, the first valve film 141 and the second valve film 142 are located between the first air cell film 1301 and the second air cell film 1302, and when the air inflation channel heat sealing line 133 heat seals the first air cell film 1301, the second air cell film 1302, the first valve film 141 and the second valve film 142, the air inlet 1110 between the first valve film 141 and the second valve film 142 is kept in a communication state due to the existence of the heat-resistant layer 143.
That is, the heat-resistant layer 143 is provided between the first valve film 141 and the second valve film 142, and when the air inflation channel heat-seal line 133 is formed by heat-sealing, the first valve film 141 can be heat-sealed to the first air cell film 1301, the second valve film 142 can be heat-sealed to the second air cell film 1302, but the first valve film 141 and the second valve film 142 are not heat-sealed, and the air inlet 1110 is formed between the first valve film 141 and the second valve film 142.
At the position where the heat-resistant layer 143 is provided between the first valve film 141 and the second valve film 142, the first air cell film 1301, the first valve film 141, the second valve film 142, and the second air cell film 1302 are heat-sealed to each other at the time of forming the inflation channel heat-seal line 133. The upper ends of the first valve film 141 and the second valve film 142 of the one-way inflation valve 14 are positioned in the inflation channel 112, the lower ends of the first valve film 141 and the second valve film 142 are positioned in the air storage unit 111, and the lower ends of the first valve film 141 and the second valve film 142 are heat-sealed and fixed to the first air chamber film 1301.
It should be noted that, when the inflation channel heat-seal line 133 is formed by heat-sealing, the first valve film 141 and the second valve film 142 are located between the first air cell film 1301 and the second air cell film 1302, and the inflation channel heat-seal line 133 heat-seals and connects the first air cell film 1301, the second air cell film 1302, the second valve film 142, and the second air cell film 1302. Since the heat-resistant layer 143 is provided between the first valve film 141 and the second valve film 142, the position of the heat-resistant layer 143 between the first valve film 141 and the second valve film 142 is not heat-sealed when the first air cell film 1301, the second air cell film 1302, the first valve film 141, and the second valve film 142 are heat-sealed at the same time by the inflation channel heat-sealing line 133, thereby forming the intake port 1110.
When the air-packing device 10 is inflated, the inflation gas first enters the inflation channel 112 and then enters the corresponding respective air container units 111 through the gas inlet 1110 communicating with the inflation channel 112 and the respective air container units 111, and when the gas content in the air container units 111 reaches a certain level, the first valve film 141 and the second valve film 142 are tightly pressed toward the first air cell film 1301 under the gas pressure of the air container units 111, thereby closing the gas inlet 1110 formed between the first valve film 141 and the second valve film 142 to prevent the gas entering the air container units 111 from leaking again through the gas inlet 1110 and the inflation channel 112.
The packaging device 10 further includes at least one reinforcing structure 15. in the first embodiment of the air-packing device 10 of the present invention, the reinforcing structure 15 is implemented as a reinforcing plastic sealing wire 151, and the reinforcing plastic sealing wire 151 is disposed on the inflation channel 112 and on the heat-resistant layer 143, so that the gas in the inflation channel 112 can enter the gas inlet 1110 through the reinforcing plastic sealing wire 151 and further enter the gas storage unit 111, so that the gas storage unit 111 can provide an air buffering effect.
In detail, as shown in the drawings, in the first embodiment of the air-packing device 10 of the present invention, the reinforced plastic sealing lines 151 are disposed in the inflation channel 112 in the same direction as the inflation channel 112, and the reinforced plastic sealing lines 151 are disposed on the heat-resistant layers 143, so that one or more buffer channels are formed between the reinforced plastic sealing lines 151 and one or more of the heat-resistant layers 143, that is, the reinforced plastic sealing lines 151 do not completely heat-seal the inflation channel 112, and the inflation gas can still enter the air storage unit 111 through the buffer channels and follow the inflation channel 112 on the heat-resistant layers 143.
It should be noted that in the air-packing device 10 of the present invention, the two ends of the reinforced plastic sealing wire 151 are heat sealed with the two ends of the air inflation channel heat sealing wire 133, respectively, so that the air inflation channel 112 forms an air intake region 1121 and a buffer region 1122 by heat sealing the reinforced plastic sealing wire 151 in the air inflation channel 112, and the inflation gas can only inflate the air-packing device 10 through the air inflation channel opening 1320.
When the external inflation gas fills the inflation channel 112 through the inflation channel opening 1320, the gas firstly enters the air intake region 1121 of the inflation channel 112, the inflation gas in the air intake region 1121 will respectively enter the buffer region 1122 through one or more buffer channels, and then respectively enter the gas storage unit 111 through the corresponding gas inlets 1110.
When the air-packing device 10 is inflated by the inflating device, if the air-intake pressure of the inflating device is too high, which causes the air-intake region 1121 to be compressed too much, and the air-intake pressure cannot be relieved through the buffer passage, at this time, because the reinforced plastic-sealed line 151 is a discontinuous heat-sealed line, the air pressure in the air-intake region 1121 first breaks through the reinforced plastic-sealed line 151, which causes the air-intake region 1121 and the buffer region 1122 to be partially or completely communicated, and at this time, the inflating gas with released pressure enters the corresponding air storage units 111 through the air inlets 1110, so that the air-packing device 10 of the present invention can provide an air buffer effect.
Preferably, in the first embodiment of the air-packing device 10 of the present invention, the reinforcing plastic sealing line 151 is provided at the upper end of the heat-resistant layer 143, and the top ends of the first and second valve films 141 and 142 are heat-sealed to the first and second air cell films 1301 and 1302 by the reinforcing plastic sealing line 151.
In other words, in the first embodiment of the air-packing device 10 of the present invention, the top ends of the first valve film 141 and the second valve film 142 are heat-sealed and fixed by the reinforcing plastic sealing line 151, so the air-intake region 1121 in the inflation channel 112 is formed by the first air cell film 1301 and the second air cell film 1302, and the buffer region 1122 in the inflation channel 112 includes the first air cell film 1301, the second air cell film 1302, the first valve film 141, and the second valve film 142, thereby reducing the resistance of the inflation gas entering the buffer channel at the air-intake region 1121 while not affecting the entry of the inflation gas into the buffer region 1122 through the buffer channel, and further improving the inflation efficiency of the air-packing device 10.
Further, heat-sealing the top ends of the first and second valve films 141 and 142 to the first and second air cell films 1301 and 1302 by the reinforcing plastic sealing lines 151 not only improves the inflation efficiency of the air-packing device 10 but also aligns the positions of the first and second valve films 141 and 142 with respect to the first and second air cell films 1301 and 1302.
In other words, in the first embodiment of the air-packing device 10 of the present invention, the reinforced plastic sealing lines 151 can not only divide the air-filling passage 112 into the air-filling region 1121 and the buffer region 1122 so as to reduce the risk of the air-filling passage 112 being damaged due to rapid air-filling, but also calibrate the relative positions of the first valve film 141, the second valve film 142, the first air cell film 1301, and the second air cell film 1302 during the production of the air-packing device 10, thereby avoiding calibration of the relative positions of the first valve film 141, the second valve film 142, the first air cell film 1301, and the second air cell film 1302 through other processes or process steps, and therefore, the air-packing device 10 of the present invention can also improve the production efficiency and save the production cost.
As a variation of the first embodiment of the present invention, a person skilled in the art may dispose the top ends of the first valve film 141 and the second valve film 142 at the air inlet region 1121 or even be fixed by the edge heat-seal seam 122. The technical solutions of the present invention that are the same or similar to the above-mentioned technical solutions are adopted to solve the same or similar technical problems as the present invention, and achieve the same or similar technical effects as the present invention, all of which belong to the protection scope of the present invention.
As shown in FIG. 5, a schematic cross-sectional view taken along the direction A-A of a modified embodiment of the one-way inflation valve 14 'in the first embodiment of the air-packing device 10' of the present invention is shown. In this alternative embodiment, the one-way inflation valve 14 ' further includes a check film 144 ', the check film 144 ' being disposed between the first and second valve films 141 ', 142 '. An upper end portion of the check film 144 'is heat-sealed to an upper end portion of the second valve film 142', a lower end portion of the check film 144 'is located between the lower end portions of the first and second valve films 141' and 142 ', and a length of the check film 144' is smaller than those of the first and second valve films 141 'and 142'.
The gas inlet 1110 'is formed between the first valve film 141' and the check film 144 ', and the gas in the inflation channel 112' is allowed to enter the gas storage unit 111 'through the gas inlet 1110' by the gas inlet region 1121 'and the buffer region 1122' formed by the reinforcing plastic sealing wires 151 'in the reinforcing structure 15', respectively. When the gas content in the gas container unit 111 'reaches a certain amount, the lower end portions of the first valve film 141', the second valve film 142 ', and the check film 144' are tightly pressed toward the first air chamber film 1301 'by the gas pressure in the gas container unit 111', thereby closing the gas inlet 1110 'formed between the first valve film 141' and the check film 144 'to prevent the gas in the gas container unit 111' from leaking again through the gas inlet 1110 'and the inflation channel 112'.
In the present modified embodiment, when gas inside the gas storage unit 111 ' leaks between the first valve film 141 ' and the second valve film 142 ', the gas cannot be leaked to the outside through between the check film 144 ' and the second valve film 142 ' because the upper end portion of the check film 144 ' is heat-sealed to the upper end portion of the second valve film 142 ', when the gas leaks between the check film 144 ' and the second valve film 142 '.
When the amount of gas leaked between the check film 144 'and the second valve film 142' reaches a certain degree, the check film 144 'is tightly pressed against the first valve film 141' by the gas pressure between the check film 144 'and the second valve film 142', thereby further sealing the gas inlet 1110 'to allow the gas storage unit 111' to achieve an effect of not leaking gas entirely even if partially leaked gas.
As shown in FIG. 6, another modified embodiment of the one-way air-packing device 14 "in the first embodiment of the air-packing device 10" of the present invention is shown in a cross-sectional view taken along the line A-A.
In this modified embodiment, the one-way inflation valve 14 "further includes a reinforcing film 145", the reinforcing film 145 "is disposed between the second valve film 142" and the second air cell film 1302 ", and an upper end portion of the reinforcing film 145" is heat-sealed and connected between an upper end portion of the second valve film 142 "and the second air cell film 1302", and a lower end portion of the reinforcing film 145 "is movably located between a lower end portion of the second valve film 142" and the second air cell film 1302 ".
The gas in the inflation channel 112 "is allowed to enter the gas storage unit 111" through the gas inlet 1110 "via the gas inlet region 1121" and the buffer region 1122 "formed by the reinforced plastic sealing lines 151" in the reinforcing structure 15 ", respectively. When the content of the gas filled in the gas storage unit 111 "reaches a certain level, the lower end portions of the first valve film 141", the second valve film 142 ", and the reinforcing film 145" are tightly pressed against the first air chamber film 1301 "by the gas pressure in the gas storage unit 111", thereby sealing the gas inlet 1110 "between the first valve film 141" and the second valve film 142 "and preventing the gas entering the gas storage unit 111" from leaking. The reinforcing membrane 145 "is located outside the second valve membrane 142", and the reinforcing membrane 145 "is directly in contact with the gas inside the gas storage unit 111", thereby functioning to protect the second valve membrane 142 "and enhance the sealing effect.
Still further, the air-packing device 10 of the present invention further comprises at least one heat-sealing unit 16, and the heat-sealing unit 16 partially heat-seals the first valve film 141 and the second valve film 142 located inside the air container unit 111 to the first air cell film 1301 or the second air cell film 1302.
In detail, as shown in the drawings, in the first embodiment of the air-packing device 10 of the present invention, the heat-sealing unit 16 is smiley-face shaped and includes two symmetrically disposed heat-sealing bars 161 and a heat-sealing point 162 disposed below the two heat-sealing bars 161, wherein the two heat-sealing bars 161 and the heat-sealing point 162 are symmetrically disposed in the air storage unit 111 to enable the air to be uniformly introduced into the air storage unit 111, and wherein the heat-sealing point 162 is disposed below the two heat-sealing bars 161 to fix the ends of the first valve film 141 and the second valve film 142 in the air storage unit 111 to the first air cell film 1301 or the second air cell film 1302.
The two symmetrically arranged heat sealing strips 161 are arranged along the air inlet direction of the inflation gas from the inflation channel heat sealing line 133, provide a flow guiding channel 160 for the inflation gas, and provide flow guiding and flow limiting effects for the inflation gas entering the gas storage unit 111, so that the inflation gas entering the gas storage unit 111 can be uniformly inflated.
When the inflation channel 112 is inflated through the inflation channel opening 1320, the inflation gas firstly enters the air inlet region 1121 in the inflation channel 112, then enters the buffer region 1122 through the buffer channel, and then enters each of the air storage units 111 along the air inlet 1110 and the heat-sealing unit 16.
In the process of inflating each of the air storage units 111, since the first and second valve films 141 and 142 are heat-sealed to the first and second air cell films 1301 and 1302 by the heat-sealing unit 16, as the inflating gas inside the air storage unit 111 increases, under the action of inflation gas, the first valve film 141 and the second valve film 142 will gradually separate from the second air cell film 1302 or the first air cell film 1301 as the first air cell film 1301 or the second air cell film 1302 separates, and as the pressure of the inflation gas within the gas storage unit 111 gradually increases, the first and second valve films 141 and 142 are closely adhered to the first or second air cell films 1301 and 1302 due to the pressurization of the inflation gas, thereby closing the gas inlet 1110 so that the inflation gas can be sealed from the gas storage unit 111.
In other words, when the inflation gas enters the gas storage unit 111 along the gas inlet 1110 and the heat-seal unit 16, the gas storage unit 111 expands more and more as more inflation gas is present in the gas storage unit 111, and the first cell film 1301 and the second cell film 1302 forming the gas storage unit 111 are also gradually separated. At this time, since the first and second valve films 141 and 142 are heat-sealed to the first and second air cell films 1301 and 1302 by the heat-sealing unit 16, the first and second valve films 141 and 142 gradually expand with the first and second air cell films 1301 and 1302, and are finally pressed and attached to the first and second air cell films 1301 and 1302 by the inflation gas.
It is emphasized that, since the heat-seal unit 16 is disposed inside the air storage unit 111, the buffer regions 1122 in the inflation channel 112 have no heat-seal line, and therefore the buffer regions 1122 are communicated with each other, so that the gas in the gas inlet region 1121 can uniformly enter the buffer regions 1122 through the buffer channels, and can uniformly enter the gas inlet 1110 through the buffer regions 1122 to inflate the air storage unit 111.
Figure 7 is a schematic view showing a modified example of the heat-seal unit 16' in the air-packing device 10 of the present invention.
In this modified embodiment, the heat-sealing units 16' are arranged as one or more sets of triangular heat-sealing lines arranged symmetrically, so that the inflation gas can be introduced into the gas storage unit 111 at a uniform flow-limiting rate.
In detail, the triangular heat-seal lines are symmetrically disposed on the first and second valve membranes 141 and 142 and the first or second air cell membrane 1301 or 1302 in the air storage unit 111, and divide a channel between the first and second valve membranes 141 and 142 into two parts from top to bottom. Because the triangular heat-seal lines are symmetrically arranged relative to the air storage unit 111, two symmetrical drainage channels 160 'can be formed by two edges formed by the top-down of the triangular heat-seal lines, so that the inflation gas can be uniformly introduced into the air storage unit 111 by the two symmetrical drainage channels 160', and uneven pressure can not be generated on the separation seams 121 at the edges of the air storage unit 111, thereby further prolonging the service life of the air-packing device 10.
Besides, those skilled in the art can determine the specific shape of the heat-seal unit 16', such as regular and symmetrical wave shape or dot-and-dash shape, according to the actual situation, as long as the first valve film 141 and the second valve film 142 can be partially heat-sealed to the first air cell film 1301 or the second air cell film 1302, and the gas entering from the gas inlet 1110 is not influenced to the gas storage unit 111. In other words, as long as the technical solution same as or similar to the present invention is adopted, the technical problem same as or similar to the present invention is solved, and the technical effect same as or similar to the present invention is achieved, all of which belong to the protection scope of the present invention, and the specific embodiment of the present invention is not limited thereto.
Further, as shown in the drawings, there is a schematic view of the structure of the second embodiment of the air-packing device 10 of the present invention.
As shown, with respect to the first embodiment of the air-packing device 10 of the present invention, the air-packing device 10 further includes a crease 134, and the crease 134 is heat-sealed to the first air cell film 1301 and the second air cell film 1302 at the middle corresponding portion of the air container unit 111.
In detail, the folding seam 134 heat-seals a portion of each of the gas storage units 111 so that the inflation gas can fill the gas storage units 111 with the gas through the folding seam 134 in the gas storage units 111. That is, even if the folding seam 134 is heat-sealed in the air storage unit 111, the air storage unit 111 can be filled with the rated inflation gas at a time, so that the number of times and cost of inflating the air storage unit 111 are not increased, thereby increasing the efficiency of inflating the air-packing device 10.
The air storage units 111 can be folded along the folding slits 134, and since the folding slits 134 are located at the middle of the air storage units 111, the folded air storage units 111 are evenly distributed by the folding slits 134 and can be overlapped with each other.
The air-packing device 10 further includes two seams 135, and the two seams 135 are heat-sealed to the two side edges of the air-storage unit 111 equally divided by the folding seam 134 and overlapped with each other, so that the folded air-storage unit 111 divided into two parts by the folding seam 134 can be fixedly connected at the edges, and the air-packing device 10 forms a containing cavity 100 between the air-storage units 111 divided into two parts by the folding seam 134, thereby providing air cushion protection for a packaged article located in the containing cavity 100.
As a variation of this modified embodiment of the present invention, the bending seam 134 may be configured to heat-seal the middle portion of each air storage unit 111 completely so that each air storage unit 111 is divided into two halves, and correspondingly, an air intake structure identical to the air inflation channel 112 is further provided at the bottom of the air-packing device 10 at a position corresponding to the air inflation channel 112 so that air intake is also achieved at the other side of each air storage unit 111 where air cannot be taken in after being heat-sealed by the bending seam 134.
In other words, the air-packing device 10 can be inflated by setting the structures on both sides of the bending slits 134 to be the same. The skilled person can determine the structure of the bending seam 134 according to the actual situation, and as long as the technical solution same as or similar to the present invention is adopted, the technical problem same as or similar to the present invention is solved, and the technical effect same as or similar to the present invention is achieved, all of which belong to the protection scope of the present invention, and the specific implementation manner of the present invention is not limited thereto.
Preferably, the two seam seams 135 can be heat-sealed completely or partially at the overlapped edges of the folded air storage unit 111, as long as the air-packing device 10 forms the receiving cavity 100 and can fix the articles received therein and provide cushioning protection, and those skilled in the art can determine the lengths of the two seam seams 135 according to actual situations, and the invention is not limited thereto.
As shown in the drawings, there is a schematic view of the structure of a third embodiment of the air-packing device 10 of the present invention.
The third embodiment of the air-packing device 10 further includes even-numbered rows of folding slits 136 as compared to the first embodiment of the air-packing device 10. the even-numbered rows of folding slits 136 are provided to the air container unit 111 and heat-seal portions of the air container unit 111 to allow the air container unit 111 to be folded along the folding slits 136 before being filled with the inflation gas.
Further, the air-packing device 10 further includes at least two rows of the overlapped seams 137, two rows of the overlapped seams 137 are respectively located between even rows of the folded seams 136, and even rows of the folded seams 136 are equally distributed on both sides of the two rows of the folded seams 136 and are evenly arranged. The two rows of folding seams 137 are used for heat-sealing the air container 111 with the two adjacent upper and lower side edges of the air-packing device 10, so that the air-packing device 10 can be fixed by the two rows of folding seams 136 after being folded along the folding seams 134, thereby forming two accommodating spaces 200 at the same time to provide cushioning protection for two articles to be packed.
It should be noted that in the third embodiment of the air-packing device 10 of the present invention, not only the folding seam 136 does not affect the inflation of each of the air storage units 111, but also the two folding seams 137 does not affect the inflation of the air storage units 111.
The number of the folding seams 136 determines the shape of the gas storage unit 111 formed by folding along the folding seams 136, so that the number of the folding seams 136 can be modified according to actual situations.
In addition, in this other modified embodiment of the first embodiment of the method of manufacturing the air-packing device 10 of the present invention, since the shapes, sizes and structures of the two accommodating spaces 200 are identical, the even-numbered rows of the folding seams 136 are disposed on average on both sides of the two rows of the folding seams 137, and the even-numbered rows of the folding seams 136 are disposed evenly on both sides of the two rows of the folding seams 137.
In the third embodiment of the present invention, the folding slits 136 are implemented in 6 rows and the folding slits 134 are implemented in 2 rows, thereby forming two square-shaped receiving spaces 200. Besides, a person skilled in the art can determine the position, the number and the distance between the folding seam 136 and the folding seam 137 according to the actual requirement of the two accommodating spaces 200, for example, the two accommodating spaces 200 are set to be different shapes or different sizes according to the actual situation, so long as the number, the position and the relative relationship between the folding seam 136 and the folding seam 137 are changed. In other words, as long as the same or similar technical solution as the present invention is adopted on the basis of the above disclosure, the same or similar technical problem as the present invention is solved, and the same or similar technical effect as the present invention is achieved, all of which belong to the protection scope of the present invention, and the specific implementation manner of the present invention is not limited thereto.
As shown in the drawings, there is a schematic view of a structure of a fourth embodiment of the air-packing device 10 of the present invention.
In the fourth embodiment of the air-packing device 10, as opposed to the first embodiment of the air-packing device 10 of the present invention, the air-packing device 10 further includes a plurality of forming slits 138 and two intersecting slits 139. The plurality of forming seams 138 are partially heat sealed to the air storage unit 111 so that the air storage unit 111 can be folded along the plurality of forming seams 138 without affecting the air intake of the air storage unit 111.
The two intersecting seams 139 are partially heat-sealed at the left and right sides of the air-packing device 10 perpendicular to the forming seams 138, so that after the air storage unit 111 is bent along the forming seams 138, the overlapped parts of the left and right edges of the bent air storage unit 111 can be heat-sealed through the intersecting seams 139, so that the air-packing device 10 becomes an air-packing device 10 with a three-dimensional structure and has an accommodating space 300, thereby accommodating the object to be packed and providing buffer protection for the object to be packed.
In the fourth embodiment of the air-packing device 10 of the present invention, the air-packing device 10 further includes a plurality of rows of the consecutive closure slits 1381, i.e., a row of the consecutive closure slits 1381 is consecutively arranged at one of the air-packing units 111 so that the positions of the consecutive closure slits 1381 of the air-packing units 111 can be overlapped.
The multiple rows of the closed seams 1381 are disposed in the air storage unit 111 and located in the middle of the two intersecting seams 139, and the multiple rows of the closed seams 1381 are symmetrically disposed and respectively close to the two intersecting seams 139, so that the air storage unit 111 can overlap the positions of the closed seams 1381 at the positions close to the two rows of the intersecting seams 139, and the air-packing device 10 forms the accommodating space 300 with a flat bottom to better accommodate the objects to be packed.
The plurality of closed seams 1381 are partially heat-sealed to each of the air storage units 111 so that any one of the air storage units 111 can be inflated at a time. In other words, any of the air storage units 111 does not have a portion where air cannot be taken in due to the arrangement of the closing seams 1381, thereby improving the efficiency of inflating the air-packing device 10.
It is emphasized that, in the fourth embodiment of the air-packing device 10 of the present invention, the continuously arranged closed seams 1381 are implemented in 6 rows and are arranged on average near the two side intersecting seams 139, that is, 3 rows of the continuously arranged closed seams 1381 are arranged on 3 consecutive air-storage units 111 near the one side intersecting seam 139 and the other 3 rows of the continuously arranged closed seams 1381 are arranged on 3 consecutive air-storage units 111 near the other side intersecting seam 139.
In addition, any row of the continuous closing seams 1381 is arranged along the direction of the intersecting seam 139 and in the middle of the intersecting seam 139, so that after the air storage unit 111 is folded along the forming seam 138 and heat-sealed and fixed along the intersecting seam 139, the closing seams 1381 are located at the bottom of the formed accommodating space 300.
In addition, in the fourth embodiment of the air-packing device 10 of the present invention, the length of the continuously disposed closed seam 1381 is one third of the length of the intersecting seam 139 and is located at the middle of the intersecting seam 139, so that the degree of the air storage units 111 at both sides of the closed seam 1381 is equal, and thus the width of the bottom of the accommodating space 300 formed after the air storage units 111 are heat-sealed along the intersecting seam 139 is the same as the height of both sides thereof.
The length of the continuously arranged closed seams 1381 and the number of rows of the closed seams 1381 can be determined by those skilled in the art according to practical situations, and mainly depends on the structure and shape of the accommodating space 300 to be formed.
In other words, as long as the same or similar technical solution as the present invention is adopted on the basis of the above disclosure, the same or similar technical problem as the present invention is solved, and the same or similar technical effect as the present invention is achieved, all of which belong to the protection scope of the present invention, and the specific implementation manner of the present invention is not limited thereto.
The present invention further provides a manufacturing method of the air-packing device 10 for manufacturing the air-packing device 10.
As shown in FIG. 14, a flow chart of the first embodiment of the method of manufacturing the air-packing device 10 of the present invention is shown, and in the first embodiment of the method of manufacturing the air-packing device 10 of the present invention, the method includes the steps of:
1001: printing the heat-resistant layer 143 on the first valve film 141 or the second valve film 142, and positioning the heat-resistant layer 143 between the first valve film 141 and the second valve film 142;
1002: heat-sealing the edge heat-seal seams 122 and the inflation channel heat-seal lines 133, heat-sealing the first valve film 141, the second valve film 142, the first air cell film 1301, and the second air cell film 1302 into a single body and forming the inflation channel 112, wherein the inflation channel heat-seal lines 133 penetrate through the respective heat-resistant layers 143 to form the air inlets 1110;
1003: heat-sealing the heat-sealing unit 16 to the air storage unit 111 to fix the first valve film 141 and the second valve film 142 to one of the two or more layers of the flexible films, thereby forming the one-way inflation valve 14;
1004: at least two separation seams 121 are heat-sealed along the charging direction of the inflation gas at both sides of the gas inlet 1110 to form at least one gas storage unit 111; and
1005: a reinforcing plastic sealing line 151 is heat sealed to the inflation channel 112, and the reinforcing plastic sealing line 151 is disposed along the intake direction of the inflation gas, thereby forming the reinforcing structure 15.
In step 1001, the heat-resistant layer 143 is printed between the first valve film 141 and the second valve film 142, but the heat-resistant layer 143 may be printed on the first valve film 141 or the second valve film 142 as long as the air inlet 1110 is formed, and a person skilled in the art can determine the printing position of the heat-resistant layer 143 according to actual situations, and all of them are within the protection scope of the present invention.
In step 1002, the edge heat seal seam 122 is used to integrally connect and seal the first air chamber film 1301 and the second air chamber film 1302 to each other at the edges, and can form the inflation channel 112 together with the inflation channel heat seal line 133.
And the first and second valve films 141 and 142 may be heat-sealed to the first and second air cell films 1301 and 1302 by the edge heat-seal seams 122, or may be heat-sealed to the first and second air cell films 1301 and 1302 by the inflation channel 112 heat-seal seams, as long as the gas of the inflation channel 112 can be made to enter the gas storage unit 111 through the first and second valve films 141 and 142.
In the step 1003, the shape of the heat-sealing unit 16 includes, but is not limited to, a wave shape, a circular shape, a long bar shape, or a combination thereof, which are symmetrically arranged, as long as the first valve film 141 and the second valve film 142 are partially connected to the first air chamber film 1301 or the second air chamber film 1302 and inflation gas can pass through between the first valve film 141 and the second valve film 142 to the gas storage unit 111, and the embodiment of the invention is not limited thereto.
Wherein, in the first embodiment of the method of manufacturing the air-packing device 10 of the present invention, the step 1003 further includes the steps of:
10031: heat-sealing the heat seal bar 161 to form the drainage channel 160 between the first valve film 141 and the second valve film 142;
10032: the heat-seal points 162 are heat-sealed, thereby enhancing the firmness of the connection of the first and second valve films 141 and 142 with the first and second air cell films 1301 and 1302 without affecting the inflow of the inflation gas into the gas storage unit 111.
In step 1004, the first air cell membrane 1301, the second air cell membrane 1302, the first valve membrane 141 and the second valve membrane 142 are formed into each air storage unit 111 through the separation slit 121.
It should be emphasized that in the manufacturing method of the air-packing device 10 of the present invention, the sequence of the steps 1002 to 1004 is not shown, and those skilled in the art can adjust the heat-sealing sequence of the edge heat-sealing seams 122, the air inflation channel heat-sealing lines 133, the separation seams 121 and the heat-sealing unit 16 according to actual situations, so long as the same or similar technical solution as the present invention is adopted, the same or similar technical problems as the present invention are solved, and the same or similar technical effects as the present invention are achieved, which all fall within the protection scope of the present invention, and the specific embodiment of the present invention is not limited thereto.
In step 1005, the end of the reinforced plastic sealing line 151 near the inlet 1110 of the inflation channel 112 intersects the inflation channel heat sealing line 133, so that the buffer region 1122 in the inflation channel 112 can only feed air through the buffer channel without other air inlets. In other words, by intersecting the end of the reinforced plastic sealing line 151 near the air inlet 1110 of the air-filling duct 112 with the air-filling duct heat-sealing line 133, it is possible to prevent inflation gas from escaping through other outlets during air-filling, thereby ensuring the airtightness of the air-packing device 10.
It will be appreciated by persons skilled in the art that the embodiments of the invention described above and shown in the drawings are given by way of example only and are not limiting of the invention. The objects of the invention have been fully and effectively accomplished. The functional and structural principles of the present invention have been shown and described in the examples, and any variations or modifications of the embodiments of the present invention may be made without departing from the principles.

Claims (23)

1. An air-packing device comprising one or more air cushion bodies formed of two or more layers of flexible films through a series of heat-sealing to form at least an inflation channel opening through which inflation gas can enter the inflation channel and be inflated into at least an air storable unit, an inflation channel, and at least an air storable unit, wherein the air-packing device further comprises at least one reinforcing structure provided to the inflation channel to improve firmness of the air-packing device during inflation.
2. The air-packing device of claim 1, wherein the air-packing device is formed by an edge heat-seal seam and an air-packing device heat-seal line, wherein the edge heat-seal seam is heat-sealed to an edge of the air-packing body, and the air-packing device heat-seal seam is partially heat-sealed between the air storage unit and the edge heat-seal seam to allow the inflation gas to enter the air storage unit through the air-packing device, wherein the reinforcement structure is provided as a reinforced plastic-seal line which is partially disposed in the air-packing device and allows the inflation gas to enter the air storage unit through the air-packing device.
3. The air-packing device of claim 2, wherein the reinforcing plastic line is heat-sealed at an end of the inflation channel opening and at an end of the inflation channel heat-sealing line at the inflation channel opening, thereby allowing the inflation gas to enter the air storage unit through the reinforcing plastic line.
4. The air-packing device of claim 1 or 3, wherein the air-packing device includes a one-way inflation valve provided between two or more layers of the flexible films and between the air storage unit and the inflation channel so that the one-way inflation valve communicates the inflation channel and the air storage unit and prevents the reverse flow of the inflation gas inside the air storage unit.
5. The air-packing device of claim 4, wherein the flexible film comprises a first air cell film and a second air cell film, the one-way inflation valve comprises a first valve film, a second valve film, and a heat-resistant layer, wherein the first air cell film and the second air cell film are disposed in an overlapping manner, the first valve film and the second valve film are disposed between the first air cell film and the second air cell film in an overlapping manner, and the heat-resistant layer is disposed between the first valve film and the second valve film, and when the inflation channel heat-seal line heat-seals the first air cell film, the first valve film, the second valve film, and the second air cell film at a position of the heat-resistant layer, an air inlet port is formed at a position of the heat-resistant layer, through which inflation gas enters the air storage unit via the inflation channel.
6. The air-packing device of claim 5, wherein the reinforced plastic wire is positioned on the heat-resistant layer such that the reinforced plastic wire forms a buffer passage at the position of the heat-resistant layer, and the inflation gas enters the gas storage unit through the buffer passage and the gas inlet.
7. The air-packing device of claim 6, wherein the one-way inflation valve further comprises a heat-sealing unit that heat-seals the first valve film and the second valve film to the first air cell film or the second air cell film partially, and inflation gas can enter the air storage unit through the gas inlet and between the first valve film and the second valve film.
8. The air-packing device of claim 7 wherein the heat-seal unit includes at least one flow guide channel which is located in the air storage unit and is arranged along the air-intake direction of the inflation gas.
9. The air-packing device of claim 8, wherein the heat-seal unit includes at least two heat-seal bars which are symmetrically arranged in the air storage unit and are arranged in the direction of the intake of the inflation gas from the inflation channel heat-seal line to provide drainage and uniform intake of the inflation gas into the one-way inflation valve.
10. The air-packing device of claim 9, wherein the heat-seal unit further comprises at least one heat-seal point provided below the two heat-seal bars so as to fix the ends of the first valve film and the second valve film inside the air container unit to the first air cell film or the second air cell film.
11. The air-packing device of claim 7 wherein the heat-seal units are arranged in a triangular shape uniformly arranged in the air container unit.
12. An air-packing device comprising one or more air cushion bodies, any of said air cushion bodies being formed by two or more layers of flexible films through a series of heat-sealing to form at least one inflation channel opening through which inflation gas can enter said inflation channel and be inflated into said air cushion unit, an inflation channel and at least one air storage unit capable of storing air, wherein said inflation channel comprises an air intake region through which inflation gas can enter said air cushion region and be inflated into said air cushion unit.
13. The air-packing device of claim 12 wherein a buffer passage is provided between the air-intake section and the buffer section, and the inflation gas can enter the air-intake section through the buffer passage and then enter the air storage unit.
14. The air-packing device of claim 13, wherein the air-packing device includes at least one-way air-filling valve disposed between two or more of the flexible films and between the buffer area and the air storage unit to allow the inflation gas entering the buffer area to enter the air storage unit through the one-way air-filling valve and prevent the backflow of the inflation gas.
15. The air-packing device of claim 14, wherein the one-way inflation valve includes a first valve film, a second valve film, and a heat-resistant layer, the first valve film and the second valve film being disposed in an overlapping relationship, the heat-resistant layer being located between the first valve film and the second valve film and the inflation channel heat-seal lines simultaneously heat-sealing two or more layers of the flexible film and the first valve film and the second valve film at the position of the heat-resistant layer, thereby forming an air intake port at the position of the heat-resistant layer through which the inflation gas enters the air storage unit via the inflation channel.
16. The air-packing device of claim 15, wherein the heat-resistant layer extends above the buffer section such that the buffer passage between the air intake section and the buffer section is formed by the heat-resistant layer.
17. The air-packing device of claim 16, wherein the one-way inflation valve further comprises a heat-sealing unit that heat-seals the first valve film and the second valve film to the first air cell film or the second air cell film partially, and inflation gas can enter the air storage unit through the gas inlet and between the first valve film and the second valve film.
18. The air-packing device of claim 17 wherein the heat-seal unit is located inside the air storage unit.
19. The air-packing device of claim 17 or 18, wherein the heat-seal unit includes at least one flow guide channel which is located in the air container unit and is arranged along an intake direction of the inflation gas so that the gas introduced between the first valve film and the second valve film enters the air container unit along the flow guide channel.
20. The air-packing device of claim 19 wherein the heat-seal unit includes at least two heat-seal bars which are symmetrically arranged in the air container unit from the air-filling channel heat-seal line in the direction of the inflow of the inflation gas so as to provide drainage and uniform inflow of the inflation gas into the one-way inflation valve.
21. A method of manufacturing an air-packing device for use in manufacturing an air-packing device comprising one or more air cushion bodies, any of which is formed of two or more flexible films through a series of heat-sealing to form at least an inflation passage opening through which inflation gas can enter the inflation passage and be inflated into the air storage unit, an inflation passage and at least an air storable unit, wherein the air-packing device further comprises at least a reinforcing structure provided in the inflation passage and a one-way inflation valve including a first valve film and a second valve film and a heat-resistant layer provided in an overlapping relationship, the one-way inflation valve being provided between the two or more flexible films and between the air storage unit and the inflation passage so that the one-way inflation valve communicates the inflation passage and the air storage unit An air unit, wherein the manufacturing method of the air-packing device includes the steps of:
1001: printing the heat-resistant layer between the first valve film or the second valve film;
1002: heat sealing an edge heat seal seam and an inflation channel heat seal line to integrate the first valve film, the second valve film and two or more layers of the flexible film and form the inflation channel, wherein the inflation channel heat seal line penetrates through the heat-resistant layer to form an air inlet;
1003: heat-sealing a heat-sealing unit to the gas storage unit to fix the first valve film and the second valve film to one of the two or more layers of flexible films to form the one-way inflation valve;
1004: at least two separation seams are heat-sealed at two sides of the air inlet along the air inlet direction of the inflation gas to form at least one air storage unit; and
1005: and a reinforced plastic packaging line is thermally sealed on the inflation channel and arranged along the air inlet direction of the inflation gas, so that the reinforced structure is formed, the inflation channel is divided into an air inlet area and a buffer area, and the inflation gas enters the buffer area through the air inlet area.
22. A method of manufacturing an air-packing device according to claim 21 wherein the step 1003 further includes the steps of:
10031: at least one pair of heat seal bars are heat-sealed in the air storage unit along the air inlet direction of the inflation gas, so that a drainage channel is formed between the first valve film and the second valve film;
10032: and heat-sealing at least one heat-sealing point on one side of the heat-sealing strip, which is far away from the inflation channel, so that the connection firmness of the first valve film and the second valve film and any one of the two or more layers of flexible films is enhanced on the premise of not influencing the inflation gas entering the gas storage unit.
23. The method of manufacturing an air-packing device of claim 22, wherein in the step 1005, the reinforcing plastic wire is heat-sealed at the position of the heat-resistant layer to form a cushion passage at the position of the heat-resistant layer, and the inflation gas of the gas intake section enters the cushion section through the cushion passage.
CN201911242881.7A 2019-12-06 2019-12-06 Air-packing device and method of manufacturing the same Pending CN110963167A (en)

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CN201911242881.7A CN110963167A (en) 2019-12-06 2019-12-06 Air-packing device and method of manufacturing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911242881.7A CN110963167A (en) 2019-12-06 2019-12-06 Air-packing device and method of manufacturing the same

Publications (1)

Publication Number Publication Date
CN110963167A true CN110963167A (en) 2020-04-07

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CN201911242881.7A Pending CN110963167A (en) 2019-12-06 2019-12-06 Air-packing device and method of manufacturing the same

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Country Link
CN (1) CN110963167A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113428506A (en) * 2021-07-23 2021-09-24 广州派卫格包装材料实业有限公司 Multiple air flue packaging air bag

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113428506A (en) * 2021-07-23 2021-09-24 广州派卫格包装材料实业有限公司 Multiple air flue packaging air bag

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