CN101328535A - Vibratory stress relief multitask control system - Google Patents
Vibratory stress relief multitask control system Download PDFInfo
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- CN101328535A CN101328535A CNA2007101190431A CN200710119043A CN101328535A CN 101328535 A CN101328535 A CN 101328535A CN A2007101190431 A CNA2007101190431 A CN A2007101190431A CN 200710119043 A CN200710119043 A CN 200710119043A CN 101328535 A CN101328535 A CN 101328535A
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Abstract
The invention relates to a multitask control system for removing stress by vibration. The multitask control system comprises vibration generators, sensors, control units, a control centre mainframe and a serial port communication server. The vibration generators, the sensors and the control units have a plurality of sets; each set of the sensors is respectively connected with the set of the control units; each set of the control units is respectively connected with the set of the vibration generators; and each set of the control units is respectively connected with the control centre mainframe by the serial port communication server. The control centre mainframe stores a sequence of a programe which simultaneously controls N vibration generators to carry out process treatment and monitoring, wherein, N is more than or equal to 2; the control units can simultaneously and separately work; under the condition that a workpiece handling capacity is unchanged, the multitask control system greatly reduces equipment and operators and improves production efficiencies and economical benefits, thereby reducing cost. The control centre mainframe is connected with a remote PC computer by Internet; a manager can monitor the filed workpiece handling state and data in a long distance, contribute to the remote customer training and guiding by a manufacturer and system upgrading and maintenance and improve service efficiency.
Description
Technical field
The present invention relates to operating device, particularly a kind of vibratory stress relief multitask control system.
Background technology
Vibratory stress reliefing technology (VSR) is promptly utilized the controlled vibrational energy of a kind of strictness, metal works is handled, with the problem that solves in the workpiece process and the internal residual stress that occurs after the processing causes dimensional change and anti-loading capacity to change.VSR is to the unrelieved stress in elimination, minimizing or the homogenizing metal works, and the anti-sound of raising workpiece is carried, non-deformability, and the stable dimensions precision has important effect.
At present, in traditional vibratory stress reliefing system, all vibrator equipment of the whole world all are the Controlling System of single task role, that is to say, controller can only be controlled a vibrator and carry out workpiece and handle, and such cover system needs 1 people operation.Traditional vibratory stress reliefing single task role workflow is referring to Fig. 1.In actual applications, referring to Fig. 2, for the big enterprise of production lot, in order to satisfy the demand of production treatment capacity fully, controller may need tens, even up to a hundred, cause operator's quantity sharply to increase like this, take a large amount of places simultaneously, improved enterprise's production cost, reduced efficient.This system main drawback has:
1. each treatment system all is independent, and causing needs a large amount of controller and operator;
2. the data of each system handles need individual curing, are unfavorable for centralized management and monitoring;
3. managerial personnel can't be in on-the-spot all the workpiece dispositions of very first time inquiry;
4. equipment manufacturers need keep in repair separately every cover system, have improved maintenance cost.
In the vibrator Controlling System, having adopted the patent No. is 200510092985.6 patented technology, still, still is in the state of each system's individual curing, and this has caused influence to promoting the vibratory stress reliefing The Application of Technology.
Summary of the invention
The purpose of this invention is to provide a kind of under the constant situation of workpiece treatment capacity, reduce Controlling System and operator's quantity greatly, each operator can increase substantially treatment capacity, production efficiency and economic benefit, thus the vibratory stress relief multitask control system that reduces cost.
For achieving the above object, vibratory stress relief multitask control system of the present invention, comprise by cramp frame and be rigidly connected to vibrator on the workpiece, stick on transmitter and control unit on the workpiece surface, also comprise a control center's main frame and a serial ports communication server, described vibrator, transmitter and control unit have many groups, the vibration signal of every group of described transmitter is connected to this respectively and organizes described control unit, the control signal of every group of described control unit is connected to this respectively and organizes described vibrator, and each is organized described control unit and is connected with described control center main frame respectively with by described serial communication server; The with good grounds workpiece treatment capacity of described control center host stores is selected N control unit, controls the program sequence that N platform vibrator carries out art breading and monitoring simultaneously, and wherein N is more than or equal to 2, and this program is carried out following steps:
(1) simultaneously all or part workpiece are carried out spectral decomposition:
(2) frequency to each job analysis sorts, chooses frequency to be processed;
(3) each workpiece is carried out the processing of several frequencies;
(4) write down parameter, acceleration change and the treatment time of each workpiece;
(5) preservation and/or print data.
Vibratory stress relief multitask control system of the present invention, wherein said control center main frame adopts the PC server based on Intel X86 system structure, its operating system is based on the windows platform of Microsoft, the network system is based on the Web/Server structure, and described control center main frame is connected to keyboard and display terminal.
Vibratory stress relief multitask control system of the present invention, wherein said serial communication server links to each other by the RS232 interface with each control unit, and described control center main frame links to each other with described serial communication server and links to each other with long-range PC by internet interface by the ethernet lan interface.
Vibratory stress relief multitask control system of the present invention, system disposition UPS uninterruptible power supply, described control center main frame, serial communication server, each control unit and ups power are placed in the rack.
Vibratory stress relief multitask control system provided by the invention, its beneficial technical effects is:
1. adopt control center's main frame to be connected to control unit, can connect, control N (N=2,3......100) control unit simultaneously by the serial communication server.Parameter and curve when adopting every vibrator work of windows display, control unit can work independently simultaneously, under the constant situation of workpiece treatment capacity, reduce Controlling System and operator's quantity greatly, each operator can increase substantially treatment capacity, production efficiency and economic benefit, thereby reduces cost.
2. the serial communication server provides RS232 port and ethernet lan port, for being connected to Ethernet, serial equipment provides portable type of transmission, simultaneously serial data is converted to the IP data, help the processing of host computer system like this, and help: (1) producer trains customers, instructs the client by the Internet remote scene; Long-range system is upgraded and safeguards, improve efficiency of service, reduce operation cost of enterprises.(2) enterprise administrator or operator can pass through the on-the-spot workpiece treatment situation of network remote monitoring, inquiry Workpiece vibration ageing treatment data with the place at any time.
3. system disposition UPS uninterruptible power supply, under the situation that power supply system breaks down, system still can normally move like this, has guaranteed the reliability of total system.
4. control center's main frame, each control unit, serial communication server, ups power all are placed in the cabinet type rack, help the equipment centralized management like this and safeguard, reduce the place taking.
Description of drawings
The present invention is described in detail with reference to accompanying drawing below in conjunction with embodiment.
Fig. 1 is the schema of traditional vibrator single task role;
Fig. 2 is the structure iron of traditional vibrator multitask system;
Fig. 3 is the skeleton diagram of vibratory stress relief multitask control system of the present invention;
Fig. 4 is the synoptic diagram that interface connects in the vibratory stress relief multitask control system of the present invention;
Fig. 5 is the control flow chart of vibratory stress relief multitask control system of the present invention.
Embodiment
With reference to Fig. 3, vibratory stress relief multitask control system of the present invention comprises tens groups of vibrators, transmitter and control units, a control center's main frame and a serial ports communication server.Vibrator is rigidly connected on the workpiece by cramp frame, and transmitter sticks on the workpiece surface.The vibration signal of every group of transmitter is connected to this group control unit respectively, and the control signal of every group of control unit is connected to this group vibrator respectively.Each is organized control unit and is connected with the control center main frame by the serial communication server respectively.
Control center's main frame, control center's main frame adopts the PC server based on Intel X86 system structure, and its operating system is based on the windows platform of Microsoft, based on the WINDOWS multiple task operating system, be responsible for entire system control, art breading and monitoring, the preservation of processing data and printing.Control center's Controlling System is based on the network system of Web/Server structure.Control center's main frame is connected to keyboard and display terminal.Provided the concrete mode of connection of vibratory stress relief multitask control system interface with reference to Fig. 4.
Software system then are smoothly transitted into windows platform to existing, sophisticated oscillating aging system with the C language development, and utilize the various developing instruments of Microsoft Windows platform to carry out multitasking.
With reference to Fig. 5, control center's main frame is installed, the software system of operation are selected N control unit according to the workpiece treatment capacity, controls N platform vibrator simultaneously and carries out art breading and monitoring respectively, and wherein N is more than or equal to 2, and software program is carried out following steps:
(1) simultaneously all or part workpiece are carried out spectral decomposition (it is in 200510092985.6 the patent that this technology has been disclosed in the patent No., does not do and repeats) herein;
(2) frequency to each job analysis sorts, chooses frequency to be processed;
(3) each workpiece is carried out the processing of 5 frequencies;
(4) write down parameter, acceleration change and the treatment time of each workpiece;
(5) preservation and/or print data.
Vibratory stress relief multitask control system technical characterstic of the present invention and embodiment are as follows:
The serial communication server links to each other by the RS232 interface with each control unit, and control center's main frame links to each other with the serial communication server and links to each other with long-range PC by internet interface by the ethernet lan interface.With reference to Fig. 4, control center is connected to the serial communication server by network, provides portable type of transmission for serial equipment is connected to Ethernet, and this equipment provides adaptive ethernet port of 10M/100M and RS232 interface.
The serial communication server is connected to control unit by the RS232 port, can connect, control 2 to N (N=2,3......100) control units simultaneously.
The host configuration 10M/100M of control center dual-port helps like this:
1, producer trains customers, instructs the client by the Internet remote scene; Long-range system is upgraded and safeguards, improve efficiency of service, reduce operation cost of enterprises.
2, enterprise administrator or operator can pass through the on-the-spot workpiece treatment situation of network remote monitoring, inquiry Workpiece vibration ageing treatment data with the place at any time.
With reference to Fig. 3, system disposition UPS uninterruptible power supply, under the situation that power supply system breaks down, system still can normally move like this, has guaranteed the reliability of total system.
Control center's main frame, serial communication server, each control unit and ups power are placed in the rack, help the equipment centralized management like this and safeguard, reduce the place taking.
Specify the use of vibratory stress relief multitask control system of the present invention below.
1, the workpiece of needs processing is pressed vibratory stress reliefing to be needed steadily support.
2, N vibrator respectively rigidity be installed on the workpiece that needs vibration treatment
3, vibrator is connected with control unit, control unit is connected with control center.
4, click the pairing vibrator of each window in the control center, run application then.
5, control center's screen can show working parameter and the curve that all are just handling workpiece simultaneously, also can show the parameter and the curve of certain processing workpiece separately.
6, the vibrator in certain work, its electric current, acceleration protection are all handled by control unit, under the situation that guarantees like this to break down in certain unit, do not influence other unitary work.
7, according to the vibratory stress reliefing standard, control center is when handling workpiece, and each control unit promptly can also can asynchronously quit work simultaneously, preservation and print processing data.
Claims (4)
1. vibratory stress relief multitask control system, comprise by cramp frame and be rigidly connected to vibrator on the workpiece, stick on transmitter and control unit on the workpiece surface, it is characterized in that: also comprise a control center's main frame and a serial ports communication server, described vibrator, transmitter and control unit have many groups, the vibration signal of every group of described transmitter is connected to this respectively and organizes described control unit, the control signal of every group of described control unit is connected to this respectively and organizes described vibrator, and each is organized described control unit and is connected with described control center main frame by described serial communication server respectively; The with good grounds workpiece treatment capacity of described control center host stores is selected N control unit, controls the program sequence that N platform vibrator carries out art breading and monitoring respectively simultaneously, and wherein N is more than or equal to 2, and this program is carried out following steps:
(1) simultaneously all or part workpiece are carried out spectral decomposition;
(2) frequency to each job analysis sorts, chooses frequency to be processed;
(3) each workpiece is carried out the processing of several frequencies;
(4) write down parameter, acceleration change and the treatment time of each workpiece;
(5) preservation and/or print data.
2. vibratory stress relief multitask control system according to claim 1, it is characterized in that: wherein said control center main frame adopts the PC server based on Intel X86 system structure, its operating system is based on Microsoft Windows platform, the network system is based on the Web/Server structure, and described control center main frame is connected to keyboard and display terminal.
3. vibratory stress relief multitask control system according to claim 1 and 2, it is characterized in that: wherein said serial communication server links to each other by the RS232 interface with each control unit, and described control center main frame links to each other with described serial communication server and links to each other with long-range PC by internet interface by the ethernet lan interface.
4. vibratory stress relief multitask control system according to claim 3 is characterized in that: system disposition UPS uninterruptible power supply, described control center main frame, serial communication server, each control unit and ups power are placed in the rack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007101190431A CN101328535A (en) | 2007-06-18 | 2007-06-18 | Vibratory stress relief multitask control system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007101190431A CN101328535A (en) | 2007-06-18 | 2007-06-18 | Vibratory stress relief multitask control system |
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| CN101328535A true CN101328535A (en) | 2008-12-24 |
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| CNA2007101190431A Pending CN101328535A (en) | 2007-06-18 | 2007-06-18 | Vibratory stress relief multitask control system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101967553A (en) * | 2010-10-12 | 2011-02-09 | 北京翔博科技有限责任公司 | Three-dimensional vibration stress relief multitask acquisition and control system and method thereof |
| CN107533325A (en) * | 2016-03-16 | 2018-01-02 | 三菱电机株式会社 | Mechanical movement Orbit detector |
-
2007
- 2007-06-18 CN CNA2007101190431A patent/CN101328535A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101967553A (en) * | 2010-10-12 | 2011-02-09 | 北京翔博科技有限责任公司 | Three-dimensional vibration stress relief multitask acquisition and control system and method thereof |
| CN107533325A (en) * | 2016-03-16 | 2018-01-02 | 三菱电机株式会社 | Mechanical movement Orbit detector |
| CN107533325B (en) * | 2016-03-16 | 2020-01-21 | 三菱电机株式会社 | Mechanical motion track measuring device |
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Open date: 20081224 |