CN101318355A - Tile cutter - Google Patents
Tile cutter Download PDFInfo
- Publication number
- CN101318355A CN101318355A CNA200810094816XA CN200810094816A CN101318355A CN 101318355 A CN101318355 A CN 101318355A CN A200810094816X A CNA200810094816X A CN A200810094816XA CN 200810094816 A CN200810094816 A CN 200810094816A CN 101318355 A CN101318355 A CN 101318355A
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- China
- Prior art keywords
- ceramic tile
- basin
- head assembly
- cutting head
- cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D59/00—Accessories specially designed for sawing machines or sawing devices
- B23D59/001—Measuring or control devices, e.g. for automatic control of work feed pressure on band saw blade
- B23D59/002—Measuring or control devices, e.g. for automatic control of work feed pressure on band saw blade for the position of the saw blade
- B23D59/003—Indicating the cutting plane on the workpiece, e.g. by projecting a laser beam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B27/00—Guide fences or stops for timber in saw mills or sawing machines; Measuring equipment thereon
- B27B27/08—Guide fences or stops for timber in saw mills or sawing machines; Measuring equipment thereon arranged adjustably, not limited to only one of the groups B27B27/02 - B27B27/06
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/04—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs
- B28D1/043—Gantry type sawing machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
A tile cutting machine includes a tub for receiving water and a tile to be cut therein. A cutting head assembly having a motor driven blade is positioned above a tile supporting surface located in the tub and is movable with respect thereto. A laser projects a line of light from the cutting head assembly down onto the tile supporting surface to provide a visual representation of a cutting path of the blade. A scale permits measurement of a tile to be cut. The laser may be used with the scale to allow a user to quickly determine cutting widths without the need to manually mark the object to be cut. A light source, such as an LED, may be incorporated in the cutting head to illuminate an interior of the tub during operation of the tile cutting machine.
Description
Technical field
The present invention relates generally to ceramic tile cutter.More particularly, the embodiment of the invention relates to the ceramic tile cutter with cutting head assembly, described cutting head assembly can move with respect to basin that comprises water and the maintenance liner with node, described node is used to support ceramic tile to be cut, and the sword sheet of wherein said cutting head assembly is positioned at the degree of depth that allows to run through fully ceramic tile and contact with water in being received in basin.Attorney docket is the U.S. Provisional Application No.69/941 that the application of TBDC.134558 requires submission on June 4th, 2007, has attorney docket TBDC.134558 and own together equally, 941 rights and interests and priority, it is included in herein in full by reference.
Background technology
But owing to have durability endurance and aesthetic quality, ceramic tile is generally used for facing occasion widely.For example, ceramic tile is through being usually used in covering roof, floor and metope.In addition, ceramic tile also can be used for constructing counter top and desktop.
When mounted, the ceramic tile installation personnel must be cut out ceramic tile to be fit to the edge of installation site.As example, when ceramic tile was installed as the floor covering, installation personnel must be along room edge cuts ceramic tile, to cooperate room-sized.Can obtain various portable ceramic tile cutters now, ceramic tile be cut into required size in the fabricating yard.Simple ceramic tile cutter comprises handheld tool, cuts saw (nibber) such as for example plate, and they are extraordinary instruments, and the similar pliers of shape is used for gnawing on ceramic tile and bites, so that cutting tile and make it moulding.Another kind of simple ceramic tile cutting tool is an apparatus for cutting ceramic bricks, and it uses score wheel to come along a line delineation ceramic tile.The user breaks ceramic tile off with the fingers and thumb disconnected along this groove then.But be to use this simple cutting tool to meet difficulty or to expend time in.For example, the user is found difficult to utilize this instrument cutting tile and does not make the ceramic tile fracture.In addition, this cutting tool may be not suitable for cutting the ceramic tile of other materials.
For installing than quarry-tile and in order to save time and to work, the ceramic tile installation personnel uses the wet type tile saw to come cutting tile.The wet type tile saw uses wide circular blade sheet to utilize sand crystal or diamond grinding groove on ceramic tile to come cutting tile.Water is splashed and is controlled dust, cooling sword sheet and reduce cutting rubbing to the sword sheet.But there are many defectives in available wet type tile saw at present.For example, the wet type tile saw may be difficult to operation, and makes us frightened, especially for new hand's ceramic tile installation personnel, such as do-it-yourself people (do-it-yourselfer).In addition, the common volume of wet type tile saw is heavy and be difficult to cleaning.And, water pump be generally used for from the water supply part draw water and the cutting in splash to the sword sheet.The sword sheet of splashing in this way does dustyly, because water spills to such an extent that be everywhere, and causes water loss.Water pump has also increased the part that additionally must clear up and safeguard.And the user must allow ceramic tile pass static saw sword usually.Along with ceramic tile moves, it is easy to depart from aligning, causes mistake to cut ceramic tile.
Summary of the invention
Content of the present invention is used for introducing a part of notion with simplified way, and these notions partly further specify in the following specific embodiment.Content of the present invention is not to emphasize the key feature or the essential feature of claimed theme, is not used in the scope of assisting to determine claimed theme yet.
The embodiment of the invention relates to a kind of ceramic tile cutter.In one aspect, ceramic tile cutter comprises basin, and this basin has 4 walls and the bottom is used for receiving water.Keep liner to have great deal of nodes (nub) and be used for supporting ceramic tile to be cut, keep liner to be received in the basin.The cutting head assembly can move with respect to basin, and comprises the motor of sword sheet and driving sword sheet.The sword sheet places and allows the degree of depth that runs through ceramic tile fully and contact with the water that is received in basin.
On the other hand, a kind of embodiment relates to a kind of ceramic tile cutter, and it comprises basin, and this basin has 4 walls and the bottom is used to receive water; With the maintenance liner, described liner has great deal of nodes and is used for supporting ceramic tile to be cut.The guide assembly that comprises cross slide way system and side rails system is couple to basin.The cutting head assembly slip that comprises the motor of sword sheet and this sword sheet of driving is couple to the cross slide way system, helps the cutting head assembly with respect to the ceramic tile location that is received in the basin.The cross slide way system slides conversely and is couple to the side rails system, helps mobile cutting head assembly and cuts the ceramic tile that is received in the basin.In addition, the sword sheet is positioned at the degree of depth that allows to run through fully ceramic tile and contact with water in being received in basin.
Description of drawings
Accompanying drawing is as this specification part, and should combine with it and read, and wherein similar figure numbers is used for referring to like in each view:
Fig. 1 is the ceramic tile cutter perspective view according to the embodiment of the invention;
Fig. 2 is a ceramic tile cutter perspective view shown in Figure 1, but shows guardrail and ceramic tile is received in the ceramic tile cutter basin;
Fig. 3 is a ceramic tile cutter decomposition diagram shown in Figure 2;
Fig. 4 is a ceramic tile cutter perspective view shown in Figure 1, but guardrail is shown to be received in the ceramic tile cutter basin, is positioned at the position that helps carrying out the miter angle cutting;
Fig. 5 is the guardrail perspective view according to the embodiment of the invention;
Fig. 6 is a ceramic tile cutter top view shown in Figure 1;
Fig. 7 is a ceramic tile cutter shown in Figure 1 left side elevation;
Fig. 8 is a ceramic tile cutter right side elevational view shown in Figure 1;
Fig. 9 is ceramic tile cutter shown in Figure 1 the place ahead elevation;
Figure 10 is a ceramic tile cutter sectional view shown in Figure 9;
Figure 11 has the cutting head assembly perspective view of presser feet down according to the embodiment of the invention;
Figure 12 is the cutting head assembly perspective view that has the mane skirt section according to the embodiment of the invention;
Figure 13 is the guide rail bearing part rupture cross section side elevational view according to the embodiment of the invention;
Figure 14 is the ceramic tile cutter perspective view that another kind of embodiment has detachable cross slide way system according to the present invention;
Figure 15 is ceramic tile cutter side rails bearing part housing rupture cross section figure shown in Figure 14;
Figure 16 is a ceramic tile cutter perspective view shown in Figure 1, but shows the alternate embodiment that keeps liner, has the ceramic tile that is used to cut placed on it;
The ceramic tile cutter sectional view shown in Figure 16 that Figure 17 cuts along line 17-17;
Figure 18 is the zoomed-in view in zone 18 in the maintenance liner part shown in Figure 16;
Figure 19 is the ceramic tile cutter perspective view according to second embodiment of the invention;
Figure 20 is a ceramic tile cutter perspective view shown in Figure 19, can rotate but show the cutting head assembly, so the sword sheet can be cut sth. askew;
Figure 21 is the ceramic tile cutter perspective view according to third embodiment of the invention, has the cutting head assembly that is in elevated position;
Figure 22 is a ceramic tile cutter perspective view shown in Figure 21, but the cutting head assembly is shown is in the cutting of jumping that dips;
Figure 23 is the ceramic tile cutter perspective view according to third embodiment of the invention;
Figure 24 is the plane of ceramic tile cutter shown in Figure 23;
Figure 25 is the amplification broken perspective view of a ceramic tile cutter part shown in Figure 23, and a part of bearing part plate is cut off to appear some roller bearings;
Figure 26 is a ceramic tile cutter perspective view shown in Figure 23, illustrates the ability that can pull down cutting head assembly and cross slide way from basin and side rails;
Figure 27 is a ceramic tile cutter broken perspective view shown in Figure 25, and its part is shown in the cross section, with the relation that couples between diagram cross slide way and the side rails;
Figure 28 is the view that is similar to Figure 27, but shows along the cross section that substitutes the plane, with the relation that couples between further diagram cross slide way and the side rails;
Figure 29 is the perspective view of guardrail second embodiment of the present invention;
Figure 30 is the perspective view of piece under pressure of the present invention;
Figure 31 is a ceramic tile cutter cutting head assembly fracture right side elevational view shown in Figure 23, for the clear part of having omitted, and cuts away a part of housing to appear cutting head assembly lock; With
Figure 32 is the zoomed-in view in zone 32 among Figure 31.
The specific embodiment
With reference to accompanying drawing, wherein like reference numerals refers to like all the time in different views, refers generally to be decided to be Reference numeral 10 according to the ceramic tile cutter of the embodiment of the invention.Ceramic tile cutter 10 can be used for cutting the object of various different materials, and such as ceramic tile, pave the way material and fragment of brick, described material is such as for example pottery, porcelain, stone, marble, slabstone, lime stone and graphite.Term ceramic tile used herein should not be regarded as the meaning of restriction, broadly comprises except that the above article and be construed as, and any energy is by the article of wet type saw (wet saw) cutting.Ceramic tile cutter 10 generally includes basin 12, is used to receive ceramic tile to be cut; Cutting head assembly 14 is used for cutting tile; With cross slide way system and side rails system 16,18, be convenient to cutting head assembly 14 and move with respect to basin 12.
In one embodiment, guardrail 32 can be provided with arm 38, and it is hinged to guardrail 32 wherein near the end, allows arm 38 to move between upper/lower positions and last position.As shown in Figure 5, arm 38 extends perpendicular to the length of guardrail 32, and when described upper/lower positions, lies on the surface that keeps liner 26.If arm 38 is placed upper/lower positions, then ceramic tile 31 can be placed to side of being abutted against guardrail 32 and an adjacent side of being abutted against arm 38.In this way, arm 38 provides resistance for ceramic tile, and helps aiming at ceramic tile as stop part when cutting tile.During the position, arm 38 can not pass guardrail 32 sidepieces and extend on described, but leaves from keeping liner 26 surfaces to extend, so that guardrail 32 provides continuous surface, is used for aiming at ceramic tile.Be at arm 38 under the situation of upper/lower positions, when not having enough spaces to be used to cut in the basin 12, may wish arm 38 is placed the position than quarry-tile.In addition, arm 38 can be couple to guardrail 32, so that it can move to upper/lower positions at guardrail 32 either sides, uses guardrail 32 (that is, allowing with the right hand the middle guardrail 32 that uses to be set leftward) to adapt at the basin either side.
In various embodiments of the invention, ceramic tile cutter 10 can be configured to help cutting extraordinary tile.For example,, can in keeping liner 26 and plate 30, provide slit 40, be used to receive a part of bight ceramic tile at a kind of embodiment.In order to cut the bight ceramic tile, a side member of this bight ceramic tile can place slit 40, keeps on the liner 26 so that another side member lies in, and can utilize 14 cuttings of cutting head assembly.After having cut, described another side member can place slit 40, keeps on the liner 26 so that a described side member can lie in, and can cut.
For the ease of the excessive piece spare of cut lengths, door 42 can be arranged on the sidewall 20 of basin 12, can pull down this door to provide opening on basin 12.An oversize tile part part can be passed this opening and be inserted, and can utilize the excessive tile part end of cutting head assembly 14 cutting basin 12 inside dimensions then.Should understand easily, can a plurality of doors be set, be positioned at basin diverse location (for example) on every side, be convenient to the setting that both hands use to adapt to long article and/or to provide every 90 ° or 45 ° for basin.
In certain embodiments, the embodiment shown in Figure 16-18 can form extraordinary ceramic tile recess, to receive the extraordinary small tiles or the standard size ceramic tile of enlarged in thickness in keeping liner 26.Described recess can specifically be determined size, so that standard size ceramic tile or extraordinary ceramic tile are engaged in the described recess.For example, Figure 16 illustrates the maintenance liner 26 ' embodiment with first recess area 102, this moment node 28a for example to take advantage of 4 inches long regional inner height at 4 inches wide approximately be half of normal condition.Therefore, 4 of standard " X4 " ceramic tile can be engaged in first recess area 102, and self aims at.In addition, the nodes higher 28 outside first recess area 102 acts on 4 in cutting process " X4 " the ceramic tile sidepiece, thus when cutting, assist it is held in place.
Keep liner 26 ' also to comprise second recess area 104, node 28b for example takes advantage of 8 inches long regional inner height to be about 3/4ths of normal condition at 8 inches wide herein.Therefore, standard 8 " X8 " ceramic tile will be engaged in second recess area 104.Figure 17 and 18 further illustrates the node of various height.Therefore, described recess allows to be used for the extraordinary tile part of enlarged in thickness and helps aiming at and the size tile part that maintains the standard when cutting.Keep liner 26 to dismantle, use node pattern or highly different liners with permission, and the liner that allows to change easily wearing and tearing or damage.
In embodiment as shown in figure 11, cutting head assembly 14 is provided with flexible presser feet 52 down, ceramic tile is remained in position when aiding in cutting tile.Following presser feet 52 comprises slender member 54, and it is couple to housing 44 front ends at first end 56.Any suitable method of attachment can be used for following presser feet 52 is couple to housing 44, such as bolt, pin, rivet etc.Presser feet 52 under the bias voltage in this way, so that cutting head assembly 14 is when basin 12 length move cutting tile, following presser feet 52 engagement ceramic tile tops are also pushed down it downwards.In this way, following presser feet 52 combines work with the node 28 that grasps the ceramic tile bottom, so that ceramic tile is held in place.Therefore, can cutting tile, and do not need the user to push down ceramic tile downwards with a hand.
Except following presser feet 52, or replace it, can on housing 44, locate the roller (not shown), be used for pressing down ceramic tile at cutting operation process.Can downwards described roller be pressed away from housing 44.In cutting operation, when described roller contacted ceramic tile, they upward deflected.This layout adapts to the ceramic tile of varied in thickness.This layout also allows the roller of deflection apply downward pressure in cutting operation on ceramic tile.
In another kind of embodiment, such as embodiment illustrated in fig. 12, mane skirt section 58 is arranged on the cutting head assembly 14, helps when cutting tile ceramic tile being held in place.Mane skirt section 58 can be couple to housing 44, is positioned at sword sheet 46 either sides.Be similar to down presser feet 52, engagement ceramic tile to be cut top, mane skirt section 58, and combine work with the node 28 that grasps the ceramic tile bottom is to be held in place ceramic tile when the cutting tile.By changing number, rigidity and the density of mane, can change the downward force that is provided when the mane skirt section deflects down.In certain embodiments, mane can the very big and fine and close encapsulation of rigidity, thereby provides significant downward force at the ceramic tile upper surface when mane deflection.Except straight position is got back in deflection, the mane of deflection can be used as the feather plate similarly, with the resilience of cutting head assembly 14 in the opposing cutting operation or move backward.In addition, water splashed and sprays when mane skirt section 58 had reduced cutting tile, thereby assisted water is retained in the basin 12.Though mane shown in Figure 12 skirt section is arranged on the housing 44, be positioned at sword sheet 46 either sides, one skilled in the art would recognize that the mane skirt section can be in addition or alternatively be placed on the housing 44, be positioned at sword sheet the place ahead and/or rear.This mode of surrounding cutting zones with mane skirt section 58 also is used for the dust that keeps cutting process to cause.
The guide rail bearing part 66 of an embodiment of the present invention illustrates in Figure 13.But, should be appreciated that, in embodiment of the invention scope, can use the guide rail bearing part of other types.As shown in figure 13,4 wheels or the roller bearings 68 that is secured on the pivot pin 70 is arranged to 90 degree at interval about the guide openings 72 that is formed in the bearing part housing 74.Slit 75 is formed in the bearing part housing 74 and receives pivot pin 70.Roller bearings 68 can be made of plastics or other suitable materials, can be made of metal or other suitable materials and sell 70.
Cutting head assembly lock 62 is used for cutting head assembly 14 is locked on the position of guide rail 76 transversely.In addition, laser instrument 64 is arranged on the cutting head assembly 14, is used to aim at cutting head assembly 14, with cutting tile.Laser instrument 64 is gone into basin 12 with open-wire line 65 projection downwards, and it is projected on the surface of liner 26.The planar alignment of the incident line and sword sheet 46, thus demonstrate tangent line to be cut on cutting path position or the ceramic tile.And scale or measurement device (not shown) can be arranged on the end wall 22 of basin.Described scale can intersect with the line of laser instrument projection, allows the accurately cutting width of measurement ceramic tile, and needn't directly measure ceramic tile or directly make marks on ceramic tile with independent measurement device.
Side rails bearing part housing 82 comprises the guide rail bearing part, and engagement side guide rail 84 and help cross slide way 16 and cutting head assembly 4 moves along side rails 84 is used to slide.In one embodiment, adopt all as shown in figure 13 with above-described guide rail bearing part 66.But, should be appreciated that, in embodiment of the invention scope, can adopt the guide rail bearing part of other types.
In certain embodiments, shown in Figure 14 and 15, side rails bearing part housing 82 comprises upper and lower sides guide rail bearing part housing 92,94 separately.Therefore, last side rails bearing part housing 92 can be pulled down from following side rails bearing part housing 94, helps pulling down cutting head assembly 14, and be convenient to for example deposit, clean, maintenance and sword sheet change.In addition, independent upper and lower sides guide rail bearing part housing 92,94 can allow to regulate the height of cutting head assembly 14.For example, as shown in figure 15, in one embodiment, following side rails bearing part housing 94 comprises stake 96, and it may be received in the opening 98 of side rails bearing part housing 92.In addition, height adjustment screw 100 is set in last side rails bearing part housing 92.Along with the user rotates height adjustment screw 100, last side rails bearing part housing 92 moves up and down along height adjustment screw 100, and is guided by stake 96.Though acquiescence depth of cut, the part bottom that is sword sheet 46 in operation is lower than the plane that comprises node 28 the top tips slightly, so that the sword sheet is just cut the ceramic tile at the top of the node 28 that is placed through liner 26, and still keep in touch with water, but providing height adjustment feature allows the user to adapt to the variation of sword sheet diameter (because of wearing and tearing or original dimension difference), the wearing and tearing of liner 26 (along with the node mill is low), be arranged on each recess area (for example 102,104) Nei ceramic tile and do not want ceramic tile is cut to two cutting operation (for example, channeling and run rabbit (rabbit) cutting).
Though Figure 14 and 15 shows such embodiment, promptly by vertically moving cross slide way system 16 or make it away from side rails system 18 towards side rails system 18, regulate thereby provide highly, but the vertical relation between the guide track system 16,18 is fixed and height adjustment feature is provided on housing 44, also falls within the scope of the invention.In such an embodiment, motor and cutting edge sheet 46 move up and down in housing 44 by height adjustment mechanism.Similarly, height adjustment screw 100 becomes the locking mechanism that is similar to cutting head assembly lock 62, is used for cross slide way system 16 is locked in along the position of side rails system.This is by providing the hole of passing down side rails bearing part housing 94 to realize, so that height adjustment screw 100 tips can contact side guide rail 84.For the hole of passing side rails bearing part housing 94 is provided with screw thread, then upper and lower sides guide rail bearing part housing 92,94 can be fixed tightly in together.
Except being provided, height adjustment mechanism cooperates with the housing 44 of cutting head assembly 14, the present invention has also considered a kind of embodiment, wherein cutting head assembly 14 comprises housing 44, and it keeps independent cutting tool (for example, electric angle grinder) selectively and releasedly therein.In this embodiment, described independent cutting tool has replaced motor 48 and cutting edge sheet 46, because of it provides self motor and cutting edge sheet.If the user wishes to use the independent cutting tool that separates with ceramic tile cutter 10, such as grinding ceramic tile in place, then the user also pulls down from it from housing 44 decoupling zero cutting tools simply.In case the user uses up, then the user places independent cutting tool in the housing 44 and itself and housing is tightened up and couples, and uses as the part of ceramic tile cutter 10.Height adjustment mechanism in the housing 44 allows the user to use many different independent instruments to combine with housing 44, and simply the cutting-height of every kind of instrument is adjusted to the degree of depth of hope.
In another kind of embodiment, shown in Figure 19 and 20, cutting head assembly 14 ' allows cutting edge sheet 46 to rotate to inclination shown in Figure 20 or angled orientation from upright position shown in Figure 19, cuts sth. askew on ceramic tile to allow ceramic tile cutter 10.The sword sheet 46 that height adjustment mechanism in the cutting head assembly 14 ' allows to tilt reduces, so that the line of cutting sth. askew passes the ceramic tile whole process of cutting.Height adjustment mechanism in the cutting head assembly 14 ' also allows sword sheet 46 to raise respectively in vertical orientated or reduce presenting, and shown in Figure 21 and 22, carries out great-jump-forward cutting (plunge cut) to allow the operator on ceramic tile.
Figure 19-22 also illustrates a kind of of above-mentioned alternate embodiment may form, and wherein cutting head assembly 14 is through changing, so that cutting tool 106 replaces motor 48 and housings 44 separately, carries motor because it provides in himself housing 108.At this moment, a pair of cross slide way bearing part housing 110 is supported on the cross slide way 76, and is couple to the housing 108 of independent cutting tool 106 selectively.Cutting tool 106 is used as hand-held power tool selectively from 110 decoupling zeros of cross slide way bearing part housing to allow it separately.
Figure 23-32 illustrates according to ceramic tile cutter the 3rd embodiment of the present invention.Basin 12 " by the duroplasts resin or glass fibre is molded forms, be preferably formed individual unit.Basin 12 " have pin 112, so that basin 12 " can place on the uneven surface.Pillar 114 is formed on basin 12 " bight, be used for the end 86,88 of support-side guide rail 84.Cover 116 has the bolt 118 that passes, and can be used for side rails 84 is secured to pillar 114.The right cover 116 in back has been pulled down, so that the further details of this layout to be provided.Cover 116 and bolt 118 allow side rails 84 from basin 12 " decoupling zero.
Side rails bearing part housing 82 " be received on the side rails 84.As shown in figure 25, side rails bearing part housing 82 " comprise front and back bearing part part 120, this bearing part partly comprises roller bearings 68.The pivot pin 70 of roller bearings 68 remains in each slit 75 by bearing part plate 122, and described bearing part plate can be secured to side rails bearing part housing 82 by screw 124 " the end.
Side rails bearing part housing 82 " comprise smooth basically top as shown in figure 26.A pair of aligning pillar 128 and clamp 130 126 extend upward from top.Aim at pillar 128 and clamp 130 and be received in cross slide way system 16 " end cap 132 in.End cap 132 receives the far- end 78,80 of cross slide way 76.End cap 132 comprises opening 133 in its bottom surface, is used for receiving aligning pillar 128 and clamp 130.End cap 132 comprises lock piece 134, and it is cooperated with clamp 130 with selectively with cross slide way system 16 " be couple to side rails system 18 " or from its decoupling zero.The spring 136 that the lock piece 134 of end cap 132 is set in the end cap 132 is biased into the lock position, as shown in figure 28.
For with cross slide way assembly 16 " from side rails assembly 18 " decoupling zero, as shown in figure 26, the user is with two end caps 132 of hand grip,, points simultaneously and is positioned at the handle portion of end cap 132 below 138 to pressing down lock piece 134 with thumb.Like this lock piece 134 is moved and break away from and the cooperating of clamp 130, thereby the permission user upwards lifts cross slide way system 16 ".Basin 12 " can overturn or turn now (spray out), and the cutting head assembly 14 of not worrying getting wet " and/or be easy to touch sword sheet 46 and be used for changing.In order to couple cross slide way system 16 again " and side rails system 18 ", the user places end cap 132 side rails bearing part housing 82 simply " top; so that aim at the opening 133 that pillar 128 is aimed at end caps 132 bottoms; and with cross slide way 16 " push back side rails system 18 downwards " on, up to lock piece 134 clamp 130 promptly.
The guardrail 32 of this embodiment " change significantly.Guardrail 32 " still comprise a pair of downward projection 34, they are received in the hole 36 that keeps liner 26.But, guardrail 32 " and have notch portion 146 in the middle, be used to receive the bight of ceramic tile 31 to be cut, be discussed in more detail as following.Described notch portion comprises vertical wall 148, and it preferably relative to each other is 90 ° of angles.Vertical wall 148 is by 150 combinations of depression bridge.Guardrail 32 " also have the lower liner mating surface 152 and a side ceramic tile field of conjugate action 154.In order to accommodate guardrail 32 " depression bridge 150, keep liner 26 also to be provided with recess 156, preferable shape is an isosceles trapezoid, between two holes 36.Projection 34 and hole 36 preferred convergents, being used between provides frictional fit.
In the use, the user is with guardrail 32 " place along left hand edge that keeps liner 26 or right hand edge, or place along the leading edge that keeps liner 26, shown in Figure 23,24 and 26.The flattened edge of ceramic tile 31 is then against guardrail 32 " the side ceramic tile field of conjugate action 154, to carry out perpendicular to being abutted against guardrail 32 " the cutting of flattened edge, if guardrail 32 " along as shown in the figure forward edge location.Alternately, the user can place notch portion 146 with ceramic tile 31 bights with diagramatic way, to carry out the cutting of 45 degree with respect to the ceramic tile edge that places notch portion 146.Depression bridge 150 is positioned in the recess 156 and is arranged in and keeps liner 26, thereby allows sword sheet 46 to pass through from it in cutting process, and can not switch to guardrail 32 ".By hole and recess that respective shapes is provided, guardrail storage area 158 can be molded in basin 12 " in.In the embodiment shown, guardrail storage area 158 has been molded in basin 12 " upper lip 160 places of back end wall 22 '.Lower liner mating surface 152 rests on the top of node 28, is similar to ceramic tile 31.
Replace and use guardrail 32 ", perhaps with use guardrail 32 " combine, the user can adopt ceramic tile piece under pressure 162 shown in Figure 30.Ceramic tile piece under pressure 162 has outstanding downwards pillar 164, and its size and dimension is similar to guardrail 32 " on projection 34.Ceramic tile piece under pressure 162 also comprises main body 166, and its lower surface part in use meshes the upper surface of ceramic tile 31.Flange 168 can be arranged on the upper surface of main body 166, allows the user to recall ceramic tile piece under pressure 162 expediently from be received in one of them hole 36 that keeps the liner 26.Ceramic tile piece under pressure 162 can be positioned at and be formed at basin 12 " upper lip 160 in respective aperture 170 in, be used to deposit.Ceramic tile piece under pressure 162 can be used for assisting " empty-handedly " operation ceramic tile cutter 10, and this moment, user in cutting process needn't live ceramic tile 31 with hand.Tool storage zone 172 also can be formed on basin 12 " in.As shown in figure 24, basin 12 " the upper lip 160 of back end wall 22 comprise the place of depositing wrench 174, described wrench can be used for changing sword sheet 46, deposits the place of square hole wrench (Allen wrench) 176 in addition, is used to tighten various screws.
Another difference of this embodiment is, at cutting head assembly 14 " on comprise button or switch 178, be used for activating laser instrument 164 and/or lamp selectively, such as LED180.Laser instrument 64 and LED180 can be by being housed in cutting head assembly 14 " housing 44 ' in the power supply of battery (not shown).
In this embodiment, also be provided with alternative cutting head assembly lock 62 '.In the aforementioned embodiment, as shown in Figure 1 all, cutting head assembly lock 62 shows as has the bolt form that the user meshes handle.For with cutting head assembly 14 transversely guide rail 76 be locked on the position, the user will rotate this handle simply, thereby bolt is tightened, up to its end engagement cross slide way 76.In this alternate embodiment, cutting head assembly lock 62 ' illustrates as Figure 31 and 32 the bests, comprises that the user meshes lever segment 182.Utilize to point to the lever segment 182 in left side, cutting head assembly 14 " can be freely transversely guide rail 76 slidably reciprocate to opposite side from a side.The lever segment 182 that turns right simply so that be positioned at U-shaped anchor clamps 192 in the housing 44 ' be tightened in before around the cross slide way 76, thereby prevent cutting head assembly 14 " laterally move.By means of anchor clamps being tightened in around the cross slide way 76, directly to mesh cross slide way different with bolt in the previous embodiment, can avoid cutting head assembly lock 62 ' to cause that cross slide way 76 scratches.
U-shaped anchor clamps 192 comprise sections 194 and following sections 196, and they are pivoted by pin 198 and connect.Sections 194,196 boths comprise disc 200 up and down, are used for meshing cross slide way 76.Bolt 202 passes anchor clamps sections 194,196 far-ends location, and nut 204 covers thereon.Spring 206 is received on the bolt 202, and is positioned between anchor clamps 194,196 far-ends, arrives open position with bias voltage U-shaped anchor clamps 192.The recess 208 of U-shaped anchor clamps sections 194,196 about in the of 192 receives spring 206.
What be couple to lever segment 1 82 is main part 210, and it comprises that recess 212 receives nut 204.Flange 214 on the main part 210 is received in the groove 216 in the housing 44 ', utilizes this groove to couple main part 210.Lever segment 182 if the user turns clockwise, the pressure of main part 210 antagonistic springs 206 and rotate nut 204 then, thereby the far-end of anchor clamps sections 194,196 is moved together, and cross slide way 76 is clamped between the disc 200, prevent cutting head assembly 14 " in using ceramic tile cutter 10 processes, take place laterally to move.If wishing to carry out laterally moves, user's simple inverse hour hands rotating lever part 182 then, thus unclamp nut 204 and allow spring 206 that anchor clamps sections 194,196 far-ends are moved away from each other, no longer provide enough clamping forces up to disc 200 to cross slide way 76.
Except providing cutting head assembly lock 62 ' to prevent cutting head assembly 14 " laterally move; the 3rd embodiment also is provided with the cross slide way locking mechanism and prevents in the process of transportation ceramic tile cutter 10, cross slide way 16 " along side rails system 18 " move.For the cross slide way locking mechanism being set, left rail bearing part housing 82 " back bearing part plate 122 ' be provided with the projection 218, it extends back from this housing, and comprise run through the eye 220.When hope transportation ceramic tile cutter 10, the user can be mobile simply cross slide way system 16 " all get back to basin 12 " and the rear portion.Before back bearing part plate 122 ' is abutted against left side, back pillar 114, in protruding 218 recesses 222 that are received in the cover 116 of left side, back, thereby the pin in the cover 116 224 can be pushed away the eye 220 of projection 218, thereby with cross slide way system 16 " be fixed tightly in basin 12 " the back.
Can carry out other changes to basin.For example, basin 12 " bottom 24 be provided with discharging stopper 184, discharge basin 12 to allow the user " in unnecessary water and/or deposit.Another change of the 3rd embodiment is, comprises being installed in cutting head assembly 14 " the roller beam 186 in the housing 44 ' outside.Roller beam 186 is protruding to protect various elements at cutting head assembly 14 at all places from housing 44 ' " Shi Buhui that drops upside down is damaged, such as the cutting head assembly 64 ' lever segment 182 and on/off button 188.Housing 44 " be provided with the user and mesh grip 190, in cutting operation, the user can catch this grip with hand, with cutting head assembly 14 " from basin 12 " the back to basin 12 " anterior traction.In addition, except being positioned at cutting head assembly 14 " the mane skirt section 58 of bottom periphery; " mud baffle " 191 that comprises the flexible rubber parts can be mounted in housing 44 ' directly the extension that faces down behind the sword sheet 46; anti-sealing in use spill cutting zone (that is, around the sword sheet 46 and housing below 44 ' by mane skirt section 58 area surrounded).
Get back to ceramic tile cutter embodiment shown in Figure 1, in operation, ceramic tile places on the node of raising 28, and Yi Chishui remains in the basin 12 below the ceramic tile.If the user selects to aim at ceramic tiles with guardrail 32, then the ceramic tile guardrail 32 that reclines is placed.Sword sheet 46 on the cutting head assembly 14 is set in and allows to run through ceramic tile fully and contact with water so that the degree of depth of lubricated, cooling and dust control to be provided.By laterally transversely guide rail 76 move and utilize the cutting head assembly to lock 62 latched positions, cutting head assembly 14 is positioned to ceramic tile is cut into the width of hope.Laser instrument 64 and scale can be used for impelling cutting head assembly 14 correctly to aim at cutting tile.The user moves cutting head assembly 14 along side rails 84 and basin 12 length then, preferably by pulling motion from after move forward, with engagement ceramic tile and cutting.By remaining in the basin and leaving the water of basin bottom in, ceramic tile cutter 10 does not in use need to use pump to 46 waterings of sword sheet.Sword sheet 46 in use takes up water and cools off sword sheet and lubricated tangent line from basin.But, can certainly add independent pump, and utilize the present invention to implement.
The present invention describes at specific embodiment, and these embodiment are used for diagram and unrestricted aspect all.Under the condition that does not deviate from the scope of the invention, alternate embodiment will become obvious for those skilled in the art.The equivalent scheme of replacing and being adopted of doing does not deviate from the described scope of the present invention of claims.Should be appreciated that special characteristic and sub-portfolio have practicality, and can under the situation that does not rely on other features and sub-portfolio, use.This situation is expected and falls within the scope of the present invention.
Claims (28)
1. ceramic tile cutter comprises:
Be used to receive the basin of water, described basin has bottom and at least one sidewall;
Be arranged in the tile supporting surface of described basin, described tile supporting surface has a plurality of nodes, is used to support ceramic tile to be cut; With
The cutting head assembly, the motor that it comprises the sword sheet and drives this sword sheet, described sword sheet are positioned described tile supporting surface top basically and can move with respect to this surface.
2. ceramic tile cutter as claimed in claim 1, it is characterized in that, described cutting head assembly can move along first direction with respect to described basin, be used for cutting the ceramic tile that is received in described basin, and described sword sheet can navigate to the degree of depth of a plurality of node some of them nodes upper end that is lower than described tile supporting surface slightly.
3. the ceramic tile cutter shown in claim 2 is characterized in that, described cutting head assembly can move along first direction with respect to described basin by the side rails system.
4. the ceramic tile cutter shown in claim 2 is characterized in that, described cutting head assembly moves along second direction with respect to described basin in addition, is used to aim at described cutting head assembly, is received in ceramic tile in the described basin with cutting.
5. the ceramic tile cutter shown in claim 4 is characterized in that, described cutting head assembly can move along second direction with respect to described basin by the cross slide way system.
6. the ceramic tile cutter shown in claim 5, it is characterized in that, described first and second directions are arranged essentially parallel to described basin bottom, described first and second directions are perpendicular to one another basically, and described cutting head assembly further comprises cutting head assembly lock, is used for along the position of described cross slide way system locking cutting head assembly.
7. the ceramic tile cutter shown in claim 4, it is characterized in that, described cutting head assembly comprises laser instrument, to help aiming at described cutting head assembly, be used for cutting the ceramic tile that is received in described basin, described laser instrument projecting laser post forms visual lines in described basin, these visual lines are aimed at described sword plate plane, and indicate the cutting path of described cutting head assembly.
8. the ceramic tile cutter shown in claim 1 is characterized in that, described basin comprises scale, to help measuring cutting width.
9. the ceramic tile cutter shown in claim 1, it is characterized in that, described cutting head assembly comprises one or more presser feets down, presser feet comprises slender member under each, described slender member has first end that is couple to described cutting head assembly and is subjected to bias voltage, thereby joggle(d) joint is received in the ceramic tile in the described basin, and helps when described cutting head assembly moves cutting tile with respect to described basin, and ceramic tile is kept putting in place.
10. the ceramic tile cutter shown in claim 1 is characterized in that, at least one mane skirt section is couple to described cutting head assembly.
11. the ceramic tile cutter shown in claim 1 further comprises the guardrail that is received in the described basin, to help aiming at the ceramic tile that places described basin.
12. the ceramic tile cutter shown in claim 11 is characterized in that, described guardrail comprises the projection that at least one is downward, and it is received in the one or more holes that are arranged in the described tile supporting surface, is used for described guardrail is positioned at described basin.
13. the ceramic tile cutter shown in claim 11, it is characterized in that, described guardrail comprises the arm that can move between last position and upper/lower positions, wherein when described upper/lower positions, described arm crosses described tile supporting surface and extends, and on described during the position, described wall deviates from described tile supporting surface and extends.
14. the ceramic tile cutter shown in claim 11 is characterized in that, described tile supporting surface comprises the maintenance liner that is received in the described basin.
15. the ceramic tile cutter shown in claim 14 is characterized in that, described maintenance liner comprises slit, is used to receive the part of bight ceramic tile.
16. the ceramic tile cutter shown in claim 1, it is characterized in that, at least one sidewall at least one sidewall of described basin comprises the opening that runs through, and door removably couples with described opening, passes described opening and utilizes described cutting head assembly to cut to allow bigger tile part.
17. a ceramic tile cutter comprises:
Be used for receiving therein the basin of water, described basin has bottom and at least one sidewall;
Be received in the maintenance liner in the described basin, described maintenance liner has a plurality of nodes, is used to support ceramic tile to be cut;
Guide assembly, it is positioned near the described basin, and described guide assembly comprises cross slide way system and side rails system; With
The cutting head assembly, the motor that it comprises the sword sheet and drives this sword sheet, described cutting head assembly slides and is couple to described cross slide way system, to help described cutting head assembly with respect to the described maintenance liner location that is received in the described basin, described cross slide way system slides and is couple to described side rails system, move along cutting path to help described cutting head assembly, described sword sheet is positioned to allow to run through fully the degree of depth that is supported on the ceramic tile on the described maintenance liner.
18. ceramic tile cutter as claimed in claim 17 is characterized in that, described cross slide way system can pull down from described side rails system.
19. ceramic tile cutter as claimed in claim 17 is characterized in that, described cutting head assembly further comprises cutting head assembly lock, is used for along described cross slide way system described cutting head assembly locking being put in place.
20. ceramic tile cutter as claimed in claim 17, further comprise guardrail, be used for aiming at the ceramic tile that is received in described basin, described guardrail has one or more downward projectioies, is used for described guardrail is positioned at the one or more holes that are arranged in described maintenance liner.
21. ceramic tile cutter as claimed in claim 17 is characterized in that, described guide track system and described basin couple.
22. the method for a cutting tile, wherein in cutting operation, the user needn't keep ceramic tile with the hand of oneself, and described method comprises:
Obtain a kind of ceramic tile cutter, it has the basin that receives water, be arranged in described basin is used to support a plurality of nodes of ceramic tile to be cut and is positioned at described node top and can be with respect to the cutting head assembly of described node motion, and described cutting head assembly has and is used for the sword sheet of cutting tile, motor and the ceramic tile that drives described sword sheet and presses down equipment;
Described ceramic tile is placed the described basin of described ceramic tile cutter, and described ceramic tile is supported by at least a portion of described a plurality of nodes;
Activate described motor and drive described sword sheet; With
Move described cutting head assembly through described ceramic tile, described sword sheet meshes described ceramic tile and cuts it, and the described ceramic tile equipment of pressing down in operation meshes the upper surface of described ceramic tile and apply downforce on the upper surface of described ceramic tile.
23. method as claimed in claim 22 is characterized in that, described ceramic tile presses down equipment and selects from the group of following composition: flexible presser feet, roller and mane skirt section down.
24. method as claimed in claim 22, it is characterized in that, described ceramic tile cutter further comprises maintenance liner and detachable guardrail, described a plurality of node is as the part of described maintenance liner, and described detachable guardrail is cooperated with described maintenance liner, allows the user to aim at described ceramic tile according to the tangent line of hope.
25. method as claimed in claim 24 is characterized in that, described maintenance liner comprises a plurality of holes of running through, and described guardrail comprises at least two projectioies of extending from its lower surface, thereby described being raised with selectively is received in the described hole, aims at described guardrail.
26. method as claimed in claim 25, it is characterized in that described hole is arranged in the described maintenance liner, forms a kind of layout, so that the hole in described maintenance liner left side becomes the mirror image in the hole on described maintenance liner right side basically, therefore described guardrail is set to be convenient to the both hands use.
27. method as claimed in claim 26, it is characterized in that, described guardrail comprises the arm that can move between last position and upper/lower positions, on described during the position, described arm deviates from described maintenance liner and extends, and when described upper/lower positions, described wall crosses described maintenance liner and extends, and described wall can move to described upper/lower positions at the either side of described guardrail.
28. method as claimed in claim 24 is characterized in that, described guardrail comprises the arm that can move between last position and upper/lower positions, on described during the position, described arm deviates from described maintenance liner and extends, and when described upper/lower positions, described wall crosses described maintenance liner and extends.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US94194107P | 2007-06-04 | 2007-06-04 | |
US60/941,941 | 2007-06-04 | ||
US11/843,233 | 2007-08-22 |
Publications (1)
Publication Number | Publication Date |
---|---|
CN101318355A true CN101318355A (en) | 2008-12-10 |
Family
ID=40086755
Family Applications (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CNA200810094816XA Pending CN101318355A (en) | 2007-06-04 | 2008-04-28 | Tile cutter |
CNA2008100953740A Pending CN101318353A (en) | 2007-06-04 | 2008-05-05 | Rail guide with bearings for tile saw |
CNA2008100962595A Pending CN101318354A (en) | 2007-06-04 | 2008-05-06 | Tile saw with releasable tool |
Family Applications After (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CNA2008100953740A Pending CN101318353A (en) | 2007-06-04 | 2008-05-05 | Rail guide with bearings for tile saw |
CNA2008100962595A Pending CN101318354A (en) | 2007-06-04 | 2008-05-06 | Tile saw with releasable tool |
Country Status (2)
Country | Link |
---|---|
CN (3) | CN101318355A (en) |
CA (3) | CA2620700A1 (en) |
Cited By (7)
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CN103568135A (en) * | 2012-07-19 | 2014-02-12 | 天蓝颜料(山东)有限公司 | Raw material forming cutting and detecting output device |
CN104533060A (en) * | 2014-11-28 | 2015-04-22 | 芜湖银星汽车零部件有限公司 | Dismounting vehicle |
TWI501850B (en) * | 2013-04-24 | 2015-10-01 | Rexon Ind Corp Ltd | Blade guard assembly for tile cutter |
CN105108914A (en) * | 2015-09-21 | 2015-12-02 | 周广琼 | Light portable electric tile cutter |
CN106584682A (en) * | 2016-12-14 | 2017-04-26 | 浙江海洋大学 | Building tile cutting device |
CN107088914A (en) * | 2017-06-15 | 2017-08-25 | 苏州瑞众新材料科技有限公司 | A kind of transportable cutter |
CN111844195A (en) * | 2020-07-29 | 2020-10-30 | 武汉市研华智造环保科技有限公司 | Cutting jig for integrated wall curtain plastic buckle plate |
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-
2008
- 2008-02-08 CA CA 2620700 patent/CA2620700A1/en not_active Abandoned
- 2008-02-08 CA CA 2620698 patent/CA2620698A1/en not_active Abandoned
- 2008-02-08 CA CA 2620699 patent/CA2620699A1/en not_active Abandoned
- 2008-04-28 CN CNA200810094816XA patent/CN101318355A/en active Pending
- 2008-05-05 CN CNA2008100953740A patent/CN101318353A/en active Pending
- 2008-05-06 CN CNA2008100962595A patent/CN101318354A/en active Pending
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103568135A (en) * | 2012-07-19 | 2014-02-12 | 天蓝颜料(山东)有限公司 | Raw material forming cutting and detecting output device |
CN103568135B (en) * | 2012-07-19 | 2016-05-11 | 天蓝颜料(山东)有限公司 | Cutting for raw material moulding, detection output device |
TWI501850B (en) * | 2013-04-24 | 2015-10-01 | Rexon Ind Corp Ltd | Blade guard assembly for tile cutter |
CN104533060A (en) * | 2014-11-28 | 2015-04-22 | 芜湖银星汽车零部件有限公司 | Dismounting vehicle |
CN104533060B (en) * | 2014-11-28 | 2017-01-18 | 芜湖银星汽车零部件有限公司 | Dismounting vehicle |
CN105108914A (en) * | 2015-09-21 | 2015-12-02 | 周广琼 | Light portable electric tile cutter |
CN105108914B (en) * | 2015-09-21 | 2018-07-27 | 周广琼 | Light-duty portable electric ceramic tile cutter |
CN106584682A (en) * | 2016-12-14 | 2017-04-26 | 浙江海洋大学 | Building tile cutting device |
CN106584682B (en) * | 2016-12-14 | 2018-07-27 | 浙江海洋大学 | A kind of building tile cutting device |
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CN111844195A (en) * | 2020-07-29 | 2020-10-30 | 武汉市研华智造环保科技有限公司 | Cutting jig for integrated wall curtain plastic buckle plate |
Also Published As
Publication number | Publication date |
---|---|
CN101318353A (en) | 2008-12-10 |
CA2620698A1 (en) | 2008-12-04 |
CA2620699A1 (en) | 2008-12-04 |
CA2620700A1 (en) | 2008-12-04 |
CN101318354A (en) | 2008-12-10 |
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Open date: 20081210 |