CN101310978B - Switch-over processing method and apparatus - Google Patents

Switch-over processing method and apparatus Download PDF

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Publication number
CN101310978B
CN101310978B CN200810131473XA CN200810131473A CN101310978B CN 101310978 B CN101310978 B CN 101310978B CN 200810131473X A CN200810131473X A CN 200810131473XA CN 200810131473 A CN200810131473 A CN 200810131473A CN 101310978 B CN101310978 B CN 101310978B
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cylinder
impression cylinder
gap
mold pressing
painting drum
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CN101310978A (en
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平田素康
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Komori Corp
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Komori Corp
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Abstract

A switch-over processing method includes the steps of performing a first process on a sheet passing between a first cylinder and a second cylinder with a first mounted body being mounted on a circumferential surface of the second cylinder arranged to oppose the first cylinder, and performing a second process different from the first process on the sheet passing between the first cylinder and the second cylinder with a second mounted body being mounted on a circumferential surface of the second cylinder in place of the first mounted body. A switch-over processing apparatus is also disclosed.

Description

Switch-over processing method and device
Background technology
The present invention relates to a kind of switch-over processing method and device of processing on through the thin slice between two cylinders of when between multiple process operation, changing, being used for.
Usually, after utilizing printing machine to print, during the pattern part of the paper that is printed when mold pressing (embossing), be to utilize special-purpose embossing press to come the mold pressing paper.In other words, arrange that in the printing equipment back of printing machine the molding device of a special use comes the mold pressing paper.In list of references 1 (the open JP 2006-305903 of Japan Patent), this traditional mould pressing method has been described.
Because traditional mould pressing method uses special-purpose embossing press or molding device, the space but also the cost that not only are used for machine have all increased.
Summary of the invention
The present invention is used for addressing this problem, and its objective is a kind of switch-over processing method and device are provided, the thin slice of processing such as printing paper when described processing method and device can be changed between a plurality of process operations in narrow space with low cost.
In order to achieve the above object, according to an aspect of the present invention, a kind of switch-over processing method is provided, described method comprise the steps: to utilize be installed in and the circumferential surface of the second tin roller of the first cylinder positioned opposite on first body be installed on by the thin slice between first cylinder and the second tin roller, carried out first processing, and utilize second on the circumferential surface that is installed in second tin roller that body is installed to replace first body is installed on by the thin slice between first cylinder and the second tin roller, is carried out second processing that is different from first processing.
According to a further aspect in the invention, a kind of conversion processing unit (plant) is provided, described device comprises first cylinder respect to one another and second tin roller, a plurality of installation body and a control device, described installation body is installed in respectively on the circumferential surface of second tin roller and on by the thin slice between first cylinder and the second tin roller and carries out different processing, and described control device switches control at least the first cylinder and second tin roller corresponding to being installed in installation body on the second tin roller.
Description of drawings
Figure 1A is the view that the state of coated panel is installed on as the painting drum in the spreader of first embodiment of conversion processing unit (plant) of the present invention, and described spreader is also as molding device;
Figure 1B is the view that the state of embossing plate is installed on the described painting drum that has shown in the spreader of first embodiment;
Fig. 2 is the block diagram that has shown the controller of the first embodiment spreader;
Fig. 3 is the block diagram that has shown the layout of the memory in the spreader control device;
Fig. 4 A is to have shown that the CPU that utilizes the spreader control device carries out the flow chart of process operation to 4H;
Fig. 5 A is the view that the state of coated panel is installed on as the painting drum in the spreader of second embodiment of conversion processing unit (plant) of the present invention, and described spreader is also as molding device;
Fig. 5 B is the view that the state of embossing plate is installed on the described painting drum that has shown in the spreader of second embodiment;
Fig. 6 is the block diagram that has shown the controller of the second embodiment spreader;
Fig. 7 is the block diagram that has shown the arrangements of memory in the spreader control device;
Fig. 8 A is to have shown that the CPU that utilizes the spreader control device carries out the flow chart of process operation to 8I;
Fig. 9 is the block diagram that has shown as the controller of the spreader of the 3rd embodiment of conversion processing unit (plant) of the present invention, and described spreader is also as molding device;
Figure 10 is the block diagram that has shown the layout of the memory in the spreader control device;
Figure 11 A is to have shown that the CPU that utilizes the spreader control device carries out the flow chart of process operation to 11H;
Figure 12 A has shown the view that the state of printed panel is installed on as the blanket cylinder in the printing equipment of the web offset printing machine of the 4th embodiment of conversion processing unit (plant) of the present invention, described web offset printing machine is also as molding device;
Figure 12 B is the view that the state of embossing plate is installed on the blanket cylinder that has shown in the printing equipment of the web offset printing machine of the 4th embodiment;
Figure 13 is the block diagram of controller that has shown the web offset printing machine of the 4th embodiment;
Figure 14 is the block diagram that has shown the arrangements of memory in the control device of printing equipment;
Figure 15 A is to have shown that the CPU of the control device that utilizes printing equipment carries out the flow chart of process operation to 15H;
Figure 16 is the block diagram that has shown as the controller in the web offset printing machine of the 5th embodiment of conversion processing unit (plant) of the present invention, and described web offset printing machine is also as molding device;
Figure 17 is the block diagram that has shown the layout of memory in the control device of printing equipment;
Figure 18 A is to have shown that the CPU of the control device that utilizes printing equipment carries out the flow chart of process operation to 18I;
Figure 19 is the block diagram that has shown as the control device in the web offset printing machine of the 6th embodiment of conversion processing unit (plant) of the present invention, and described web offset printing machine is also as molding device;
Figure 20 is the block diagram that has shown the layout of the memory in the control device of printing equipment;
Figure 21 A is to have shown that the CPU of the control device that utilizes printing equipment carries out the flow chart of process operation to 21H;
Figure 22 is the block diagram that has shown the layout of control device; With
Figure 23 is the block diagram that has shown another layout of control device.
The specific embodiment
The present invention is described with reference to the accompanying drawings.Spreader has been described also as the example of molding device in first, second and the 3rd embodiment, has illustrated that in the 4th, the 5th and the 6th embodiment the web offset printing machine is also as the example of molding device.
[first embodiment]
To describe an exemplary spreader in first embodiment of conversion processing unit (plant) of the present invention, described spreader is also as molding device.
Shown in Figure 1A, the spreader of this embodiment is arranged in, for example, the back of last printing equipment of web offset printing machine, and comprise that impression cylinder 40, painting drum 41, spreader touch an edition roller (form roller) 42, container spreader (chamber coater) 43 etc.The layout of spreader for example, has been described in list of references 2 (the open JP 2006-250202 of Japan Patent).Painting drum 41 is relative with impression cylinder 40, and it is relative with painting drum 41 that spreader touches edition roller 42, and container spreader 43 touches edition roller 42 with spreader and contacts.The coated panel 44 that transmits body as coating is installed on the painting drum 41.When carrying out the coating of whole surface, replace coated panel 44, rubberized fabric (blanket) promptly can be used as described coating and transmits body.
In this spreader, shown in Figure 1A, when carrying out coating (being described after a while), painting drum 41 is set to impression with respect to impression cylinder 40 opens (thrown on) state, and the gap h between painting drum 41 and the impression cylinder 40 is set to coating clearance hc.Spreader touches edition roller 42 and contacts with painting drum 41 to supply varnish to container spreader 43.
Shown in Figure 1B, when carrying out mold pressing (being described after a while), painting drum 41 is set to impression opening with respect to impression cylinder 40, and the gap h between painting drum 41 and the impression cylinder 40 is set to mold pressing gap he.Spreader is touched edition roller 42 to be pulled down to stop to container spreader 43 supply varnish from painting drum 41.
When carrying out mold pressing, operating personnel replace coated panel 44 to be installed on the painting drum 41 embossing plate 45.Because embossing plate 45 is thinner, so between embossing plate 45 and painting drum 41, insert mold pressing packing material 46.
As shown in Figure 2, the spreader of this embodiment is equipped with container spreader control device 300 and spreader control device 100A, container spreader control device 300 is as the device of control to the varnish supply of container spreader 43, and spreader control device 100A goes up the device of the operation of control spreader as a whole.Spreader control device 100A is connected on printing machine control device 200 and the container spreader control device 300.
Spreader control device 100A comprises CPU1, RAM 2, ROM 3, coating/mold pressing selector switch 4, input unit 5, display 6, output device 7, sheet type setting device 8, paper thickness setting device 9, embossing plate type setting device 10, embossing plate thickness setting device 11, mold pressing packing material type setting device 12, mold pressing packing material thickness setting device 13, be used to adjust the motor driver 14 in gap between painting drum and the impression cylinder, be used to adjust the motor 15 in gap between painting drum and the impression cylinder, be used to detect the counter 16 of the currency in gap between painting drum and the impression cylinder, be used to adjust the rotary encoder 17 of the motor in gap between painting drum and the impression cylinder, spreader touches an edition roller On/Off air cylinder valve 18, spreader touches an edition roller On/Off inflator 19, input/output interface 20-1 to 20-5 and memory M.Output device 7 comprises FD driver, printing machine etc.
As shown in Figure 3, memory M comprises sheet type memory M1, paper thickness memory M2, embossing plate type memory M3, embossing plate thickness memory M4, mold pressing packing material type memory M5, mold pressing packing material thickness memory M6, being used to store with sheet type and thickness conversion is the memory M7 of the tabulation in the gap between painting drum and the impression cylinder, be used to store the memory M8 of the coating clearance between painting drum and the impression cylinder, be used to detect the object count memory M9 in the gap between painting drum and the impression cylinder, be used to detect the counting memory M10 of calculator of the currency in the gap between painting drum and the impression cylinder, direction of rotation memory M11, be used to detect the counting memory M12 of the separated position between painting drum and the impression cylinder, being used to store with sheet type and thickness conversion is the memory M13 of the tabulation in the mold pressing gap between painting drum and the impression cylinder, be used to store the memory M14 in the reference mold pressing gap between painting drum and the impression cylinder, being used to store with embossing plate type and thickness conversion is the memory M15 of the tabulation of the gap correcting value between painting drum and the impression cylinder, be used to store the memory M16 of first correcting value in the mold pressing gap between painting drum and the impression cylinder, be used to store with mold pressing packing material type and thickness conversion is the memory M17 of tabulation of the correcting value in the gap between painting drum and the impression cylinder, be used to store the mold pressing gap between painting drum and the impression cylinder second correcting value memory M18 and be used to store the memory M19 in the mold pressing gap between painting drum and the impression cylinder.Wait a moment and to describe the function of each memory among the memory M.
When by input/output interface 20-1 when 20-5 obtains various dissimilar input information, CPU1 moves and access RAM2 and memory M according to the program that is stored among the ROM3.The ROM3 storage is as the coating/mold pressing option program of the dedicated program of this embodiment, the conversion between described programme-control coating and the mold pressing.This program can by computer-readable storage medium (as, CD or disk) form provide.
To utilize the performed process operation of coating/mold pressing option program according to being divided into the CPU1 that Fig. 4 A describes by the control device 100A of spreader to the flow chart of 4H.
In order to make spreader simultaneously as molding device, operating personnel will be applied and the type and the thickness (thickness of packing material) of the mold pressing packing material of the type of the type of the paper of mold pressing and thickness (paper thickness), the embossing plate that uses and thickness (thickness of plate) and use from setting device 8 to 13 inputs.
When from sheet type setting device 8 input sheet types (the step S101 of Fig. 4 A is a "Yes"), CPU1 is stored to (step S102) among the memory M1.When from setting device 9 input paper thickness (the step S103 of Fig. 4 A is a "Yes"), CPU1 is stored to (step S104 is a "Yes") among the memory M2.When importing the type of embossing plates from setting device 10 (step S105 is a "Yes"), CPU1 is stored to (step S106) among the memory M3.When importing the thickness of embossing plates from setting device 11 (step S107 is a "Yes"), CPU1 is stored to (step S108) among the memory M4.When importing the type of mold pressing packing materials from setting device 12 (step S109 is a "Yes"), CPU1 is stored to (step S110) among the memory M5.When importing the thickness of mold pressing packing materials from setting device 13 (step S111 is a "Yes"), CPU1 is stored to (step S112) among the memory M6.
[coating]
When carrying out coating, operating personnel are installed to (referring to Figure 1A) on the painting drum 41 with coated panel 44.Operating personnel also will be coated with/and mold pressing selector switch 4 switches to coated side.
In this case, when impressing start signal when being input to the spreader control device 100A from printing machine control device 200 (step S113 is a "Yes"), CPU1 reads the preset condition (the step S114 among Fig. 4 B) of coating/mold pressing selector switch 4.CPU1 confirms that coating/mold pressing selector switch 4 is switched to coated side (step S115 is a "Yes"), and reads and be used for the tabulation (step S116) that type and thickness conversion with paper become the coating clearance between painting drum and the impression cylinder.
CPU1 reads the type (step S117) of paper and read the thickness (step S118) of paper from memory M2 from memory M1.Utilization is used for the type of paper and thickness conversion are become the tabulation (it is read at step S116) of the coating clearance between painting drum and the impression cylinder, CPU1 obtains the coating clearance hc between painting drum and the impression cylinder from the sheet type that reads and thickness among step S117 and S118, and store the gap hc that is obtained among the memory M8 (step S119).
Then, CPU1 touches edition air cylinder valve of roller On/Off 18 output activation signals (step S120) to spreader and touches an edition roller On/Off inflator 19 to activate spreader, so spreader touches edition roller 42 and contacts with painting drum 41.In addition, CPU1 sends varnish to container spreader control device 300 and supplies with initiating signal (step S121) to start the varnish supply to container spreader 43.
CPU1 reads the coating clearance hc (step S122) between painting drum and the impression cylinder from memory M8, calculate the objective count value that is used to detect the gap between painting drum and the impression cylinder from the painting drum and the coating clearance hc between the impression cylinder that read, and with the value storage of being calculated (step S123) in memory M9.CPU1 reads the counting of the counter 16 of the currency that is used to detect the gap between painting drum and the impression cylinder, the counting that reads is used as current counting stores (step S124) among the memory M10 into, and read the counting that is used to detect the gap between painting drum and the impression cylinder (step S125) that is stored among the memory M9, and current counting and object count are compared (the step S126 among Fig. 4 C) as object count.
If current counting is less than object count (step S127 is a "Yes"), then CPU1 determine between painting drum and the impression cylinder when anterior diastema h greater than the target coating clearance hc between painting drum and the impression cylinder, direction of rotation memory M11 is rewritten as " 0 " (step S128), and sends a clockwise direction rotate instruction to be used to adjust the gap (step S129) between painting drum and the impression cylinder to motor driver 14.Therefore, the motor 15 that is used to adjust the gap between painting drum and the impression cylinder rotates in the direction of the clock, so the gap h between painting drum and the impression cylinder reduces.
In contrast, if current counting is greater than object count (step S127 is a "No"), then CPU1 determine between painting drum and the impression cylinder when anterior diastema h less than the target gap hc between painting drum and the impression cylinder, so direction of rotation memory M11 is rewritten as " 1 " (step S130), and to motor driver 14 send one counterclockwise rotary pulsed output order be used to adjust gap (S131) between painting drum and the impression cylinder.Therefore, the motor 15 that is used to adjust the gap between painting drum and the impression cylinder is by rotation counterclockwise, and the gap h between painting drum and the impression cylinder increases.
The counting (current counting) that CPU1 reads counter 16 is used to detect the currency (step S132) of the continuous variation in the gap between painting drum and the impression cylinder, and itself and the object count that is stored among the memory M9 are compared (step S133 and S134).If current counting equals object count (step S134 is a "Yes"), then CPU1 reads the value (step S135) among the direction of rotation memory M11.If the value among the direction of rotation memory M11 is " 0 " (the step S136 among Fig. 4 D is a "Yes"), then CPU1 clockwise direction rotate instruction (step S137) from the gap between painting drum and the impression cylinder to motor driver 14 output that stop to be used to adjust is to stop to be used to adjusting the rotation of the motor 15 in the gap between painting drum and the impression cylinder.If the counting among the direction of rotation memory M11 is " 1 " (step S136 is a "No"), then CPU1 counter clockwise direction rotate instruction (step S138) from the gap between painting drum and the impression cylinder to motor driver 14 output that stop to be used to adjust is to stop to be used to adjusting the rotation of the motor 15 in the gap between painting drum and the impression cylinder.Therefore, the gap h between painting drum and the impression cylinder equals the target coating clearance hc between painting drum and the impression cylinder.
CPU1 checks the existence whether (step S139) of input of the impression shutdown signal of printing machine control device 200.During this was checked, impression cylinder 40, painting drum 41 and spreader touched edition roller 42 and are rotated further.Therefore, the varnish from the supply coated panel 44 of container spreader 43 is coated onto by on the paper in the gap between painting drum 41 and the impression cylinder 40 (printing paper).If current counting is consistent with object count in step S126, then program can not advance to step S127 but directly advance to step S139.
[coating EO]
When printing with coating finishes and printing machine control device 200 when having sent the impression shutdown signal (step S139 is a "Yes"), CPU1 sends varnish to container spreader control device 300 and supplies with stop signals (step S140) to stop to container spreader 43 supply varnish.CPU1 also touches edition roller On/Off air cylinder valve 18 output separate signal (step S141) to spreader, touches an edition roller On/Off inflator 19 to activate spreader, so spreader touches edition roller 42 from painting drum 41 separately.
Then, CPU1 sends the counter clockwise direction rotate instruction (step S142) that is used to adjust the gap between painting drum and the impression cylinder to motor driver 14, thereby the gap of counterclockwise adjusting between painting drum and the impression cylinder with rotary electric machine in the counterclockwise direction 15, so the gap h between painting drum and the impression cylinder has increased.
During thereby motor 15 counterclockwise rotates the gap of adjusting between painting drum and the impression cylinder, CPU1 reads the current counting (step S143) of the counter 16 that is used to detect the gap currency between painting drum and the impression cylinder, and described current counting and the counting (described counting reads from memory M12) that is used for detecting the separated position between painting drum and the impression cylinder are compared (step S144 and S145).If current counting equals to be used to detect the counting (step S145 is a "Yes") of separated position, then CPU1 stops to be used to adjust to motor driver 14 output the instruction (step S146) of the counter clockwise direction rotation in the gap between painting drum and the impression cylinder, to stop to be used to adjusting the rotation of the motor 15 in the gap between painting drum and the impression cylinder.
Therefore, painting drum 41 separates from impression cylinder 40, and utilizes spreader to come the EO of coated printing paper.
[mold pressing]
When carrying out the mold pressing operation, the operator replaces coated panel 44 to be installed in (referring to Figure 1B) on the painting drum 41 embossing plate 45.Mold pressing packing material 46 is inserted between embossing plate 45 and the painting drum 41.Coating/mold pressing selector switch 4 switches to the mold pressing seal.
In this state, when printing machine control device 200 during to spreader control device 100A input mold pressing start signal (the step S113 among Fig. 4 A is a "Yes"), then CPU1 reads the preset condition (the step S114 among Fig. 4 B) of coating/mold pressing selector switch 4.CPU1 determines that coating/mold pressing selector switch 4 is switched to mold pressing side (step S115 is a "No"), and reads from memory M13 that to be used for sheet type and thickness conversion be the tabulation (the step S147 of Fig. 4 E) in the gap between painting drum and the impression cylinder.
Then, CPU1 reads the type (step S148) of paper and read the thickness (step S149) of paper from memory M2 from memory M1.Utilization is used for sheet type and thickness conversion are become the tabulation (it is read at step S147) in the mold pressing gap between painting drum and the impression cylinder, CPU1 obtains reference mold pressing gap hr between painting drum and the impression cylinder from the sheet type that reads and thickness among step S148 and S149, and is stored to (step S150) among the memory M14.
Then, CPU1 reads the tabulation (step S151) that is used for type and thickness conversion with embossing plate and is the corrected value in the gap between painting drum and the impression cylinder, reads embossing plate type (step S152) and read the thickness (step S153) of embossing plate from memory M4 from memory M3 from memory M15.Utilization is used for the type of embossing plate and thickness conversion are become the tabulation (it is read at step S151) of the corrected value in the gap between painting drum and the impression cylinder, CPU1 obtains first correction value alpha 1 in the mold pressing gap between painting drum and the impression cylinder from the type and the thickness of the embossing plate that reads among step S152 and S153, and is stored to (step S154) among the memory M16.
CPU1 also reads the tabulation (step S155) that is used for type and thickness conversion with the mold pressing packing material and is the corrected value in the gap between painting drum and the impression cylinder, reads mold pressing packing material type (step S156) and read the thickness (step S157) of mold pressing packing material from memory M6 from memory M5 from memory M17.Utilization is used for the type of mold pressing packing material and thickness conversion are become the tabulation (it is read at step S155) of the corrected value in the gap between painting drum and the impression cylinder, CPU1 obtains second correction value alpha 2 in the mold pressing gap between painting drum and the impression cylinder from the type and the thickness of the mold pressing packing material that reads among step S156 and S157, and is stored to (step S158) among the memory M18.
CPU1 deducts the painting drum that obtains and second correction value alpha 2 in first correction value alpha 1 in the mold pressing gap between the impression cylinder and painting drum that obtains and the mold pressing gap between the impression cylinder in step S158 in step S154 from the painting drum that obtains and the reference mold pressing gap hr between the impression cylinder among step S150, obtaining the mold pressing gap he (he=hr-α 1-α 2) between painting drum and the impression cylinder, and store described mold pressing gap among the memory M19 (the step S159 among Fig. 4 F).
Then, CPU1 sends varnish to container spreader control device 300 and supplies with stop signal (step S160) to stop to container spreader 43 supply varnish.CPU1 also touches edition roller On/Off air cylinder valve 18 output separate signal (step S161) to spreader and touches an edition roller On/Off inflator 19 to activate spreader, is separated from painting drum 41 so spreader touches edition roller 42.
CPU1 also reads the mold pressing gap he (step S162) between painting drum and the impression cylinder from memory M19, calculate the desired value that is used to detect gap between painting drum and the impression cylinder from the painting drum that reads and the mold pressing gap he between the impression cylinder, and store described desired value among the memory M9 (step S163).CPU1 reads the current counting (step S164) of the counter 16 of the currency that is used to detect the gap between painting drum and the impression cylinder, from memory M9, read the counting that is used to detect the gap between painting drum and the impression cylinder (step S165) of being used as object count, and current counting and object count are compared (the step S166 among Fig. 4 G).
If current counting is less than object count (step S167 is a "Yes"), then CPU1 determine between painting drum and the impression cylinder when anterior diastema h greater than the target mold pressing gap he between painting drum and the impression cylinder, and direction of rotation memory M11 is rewritten as " 0 " (step S168), and send a clockwise direction rotate instruction to be used to adjust the gap (step S169) between painting drum and the impression cylinder to motor driver 14.Therefore, the motor 15 that is used to adjust the gap between painting drum and the impression cylinder rotates in the direction of the clock to reduce the gap h between painting drum and the impression cylinder.
Opposite with this, if current counting is greater than object count (step S167 is a "No"), then CPU1 determine between painting drum and the impression cylinder when anterior diastema h less than the target mold pressing gap he between painting drum and the impression cylinder, and direction of rotation memory M11 is rewritten as " 1 " (step S170), and send counterclockwise rotate instructions to be used to adjust the gap (step S171) between painting drum and the impression cylinder to motor driver 14.Therefore, be used to adjust motor 15 rotation counterclockwise in the gap between painting drum and the impression cylinder to increase the gap h between painting drum and the impression cylinder.
CPU1 reads the current counting (step S172) of the counter 16 of the currency that is used to detect the gap that constantly changes between painting drum and the impression cylinder, and itself and the object count that is stored among the memory M9 are compared (step S173 and S174).If current counting equals object count (step S174 is a "Yes"), then CPU1 reads the value (step S175) of direction of rotation memory M11.If the value of direction of rotation memory M11 is " 0 " (the step S176 among Fig. 4 H is a "Yes"), then CPU1 stops to be used to adjust to motor driver 15 output the clockwise direction rotate instruction (step S177) in the gap between painting drum and the impression cylinder, to stop to be used to adjusting the rotation of the motor 15 in the gap between painting drum and the impression cylinder.If the counting of direction of rotation memory M11 is " 1 " (step S176 is a "No"), then CPU1 stops to be used to adjust to motor driver 14 output the counter clockwise direction rotate instruction (step S178) in the gap between painting drum and the impression cylinder, to stop to be used to adjusting the rotation of the motor 15 in the gap between painting drum and the impression cylinder.Therefore, the gap h between painting drum and the impression cylinder equals the target mold pressing gap he between painting drum and the impression cylinder.
CPU1 checks from the existence of the input of the impression shutdown signal of printing machine control device 200 whether (step S179).During this was checked, impression cylinder 40 and painting drum 41 were rotated further.Therefore, as embossing plate 45 mold pressings of mould by the paper (printing paper) between painting drum 41 and the impression cylinder 40.In step S166, if current counting is consistent with object count, then program can not advance to step S167 and directly advance to step S179.
[the mold pressing operation is finished]
When finishing printing and impression and during from printing machine control device 200 output impression shutdown signals (step S179 is a "Yes"), CPU1 sends the counter clockwise direction rotate instruction (step S180) that is used to adjust the gap between painting drum and the impression cylinder to motor driver 14, thereby with the gap between counter clockwise direction rotary electric machine 15 adjustment painting drums and the impression cylinder, thereby the gap h between increase painting drum and the impression cylinder.
During thereby motor 15 counterclockwise rotates the gap of adjusting between painting drum and the impression cylinder, CPU1 reads the currency (step S181) of the counter 16 of the currency that is used to detect the gap between painting drum and the impression cylinder, and with described currency and the counting that is used to detect the separated position between painting drum and the impression cylinder compare, described counting reads (step S182 and S183) from memory M12.If current counting equals to be used to detect the counting (step S183 is a "Yes") of separated position, then CPU1 stops to be used to adjust to motor driver 14 output the instruction (step S184) of the counter clockwise direction rotation in the gap between painting drum and the impression cylinder, to stop to be used to adjusting the rotation of the motor 15 in the gap between painting drum and the impression cylinder.
Therefore, painting drum 41 separates from impression cylinder 40, and finishes to utilize spreader to come the operation of mold pressing printing paper.
[second embodiment]
To describe another exemplary spreader of changing second embodiment of processing unit (plant) as the present invention, described spreader also plays molding device.
Shown in Fig. 5 A, the spreader of this embodiment is arranged in for example back of the last printing equipment of web offset printing machine, and comprises that impression cylinder 40, painting drum 41, spreader touch edition roller 42, utilize a varnish accumulator tank to touch the varnish feeding mechanism 50 etc. that edition roller 42 is supplied with varnish to spreader.The layout of this spreader for example, has been described in list of references 3 (the open JP 59-142149 of Japan Patent) and list of references 4 (the open JP 59-153228 of Japan Patent).
Painting drum 41 is relative with impression cylinder 40, and spreader to touch edition roller 42 relative with painting drum 41.Varnish feeding mechanism 50 comprises varnish accumulator tank 49, spreader kiss-roll 48, spreader quantity adjustment roller 47 etc., the outer surface of described spreader kiss-roll 48 is immersed in the varnish that is stored in the varnish accumulator tank 49, and described spreader quantity is adjusted roller 47 and touched between edition roller 42 and the spreader kiss-roll 48 at spreader.The coated panel 44 that transmits body as coating is installed on the painting drum 41.When carrying out the coating of whole surface, replace coated panel 44, only blanket promptly can transmit body as described coating.
In this spreader, shown in Fig. 5 A, when carrying out coating (waiting a moment), painting drum 41 is arranged on the coining opening with respect to impression cylinder 40, and the gap h between painting drum 41 and the impression cylinder 40 is set to coating clearance hc with description.Spreader touches edition roller 42 and contacts with painting drum 41, and varnish accumulator tank 49 contacts with spreader kiss-roll 48, and spreader quantity is adjusted roller 47 and touched edition roller 42 with spreader and contact with spreader kiss-roll 48.
Shown in Fig. 5 B, when carrying out mold pressing (being described after a while), painting drum 41 is arranged on the impression opening with respect to impression cylinder 40, and the gap h between painting drum 41 and the impression cylinder 40 is set to mold pressing gap he.Spreader touches edition roller 42 from painting drum 41 separately, varnish accumulator tank 49 from spreader kiss-roll 48 separately, and spreader quantity is adjusted roller 47 and is touched edition roller 42 and spreader kiss-roll 48 separately from spreader.
When carrying out mold pressing, operating personnel replace coated panel 44 to be installed on the painting drum 41 embossing plate 45.Because embossing plate 45 is thinner, so between embossing plate 45 and painting drum 41, insert mold pressing packing material 46.
Spreader control device 100B comprises CPU1, RAM 2, ROM 3, calibration switch 21, input unit 5, display 6, output device 7, sheet type setting device 8, paper thickness setting device 9, embossing plate type setting device 10, embossing plate thickness setting device 11, mold pressing packing material type setting device 12, mold pressing packing material thickness setting device 13, be used to adjust the stepper motor driver 22 in gap between painting drum and the impression cylinder, be used to adjust the stepper motor 23 in gap between painting drum and the impression cylinder, be used to detect the counter 24 (ascending order/descending counter) of the currency in gap between painting drum and the impression cylinder, be used to adjust the calibrating position detecting sensor 25 of the stepper motor in gap between painting drum and the impression cylinder, varnish accumulator tank On/Off air cylinder valve 26, varnish accumulator tank On/Off inflator 27, spreader quantity is adjusted roller On/Off air cylinder valve 28, spreader quantity is adjusted roller On/Off pneumatic linear actuator 29, spreader touches an edition roller On/Off air cylinder valve 18, spreader touches an edition roller On/Off inflator 19, (spreader touches edition roller 42 to the applicator roll group, spreader quantity is adjusted roller 47 and spreader kiss-roll 48), soleonid clutch 30, input/output interface 30-1 is to 30-6 and memory M.Output device 7 comprises FD driver, printing machine etc.
As shown in Figure 7, memory M comprises sheet type memory M1, paper thickness memory M2, embossing plate type memory M3, embossing plate thickness memory M4, mold pressing packing material type memory M5, mold pressing packing material thickness memory M6, signal storage M20 is selected in coating/mold pressing, be used to store the memory M7 that sheet type and thickness conversion is become the tabulation of the coating clearance between painting drum and the impression cylinder, be used to store the memory M8 of the coating clearance between painting drum and the impression cylinder, be used to detect the object count memory M9 in the gap between painting drum and the impression cylinder, be used to detect the counting memory M10 of the counter of the currency in gap between painting drum and the impression cylinder, be used to store the memory M21 of the stepper motor amount of movement that is used to adjust gap between painting drum and the impression cylinder, be used to store the memory M22 of the absolute value of the stepper motor amount of movement that is used to adjust gap between painting drum and the impression cylinder, be used to detect the counting memory M12 of the separated position between painting drum and the impression cylinder, be used to store the memory M13 that sheet type and thickness conversion is become the tabulation in the mold pressing gap between painting drum and the impression cylinder, be used to store the memory M14 in the reference mold pressing gap between painting drum and the impression cylinder, be used to store the memory M15 that embossing plate type and thickness conversion is become the tabulation of the corrected value in gap between painting drum and the impression cylinder, be used to store the memory M16 of first corrected value in the mold pressing gap between painting drum and the impression cylinder, be used to store the memory M17 that mold pressing packing material type and thickness conversion is become the tabulation of the corrected value in gap between painting drum and the impression cylinder, be used to store the mold pressing gap between painting drum and the impression cylinder second corrected value memory M18 and be used to store the memory M19 in the mold pressing gap between painting drum and the impression cylinder.The function of each memory among the memory M will be described after a while.
The counter 24 that is used to detect the current location in gap between painting drum and the impression cylinder is one ascending order/descending counters.Counter 24 every increase by one numbers, one clockwise rotates pulse and is output to the gap that is used in the stepper motor 23 adjust between painting drum and the impression cylinder, the number of whenever successively decreasing, one rotates counterclockwise pulse and is output in the stepper motor 23.The calibrating position detecting sensor 25 that is used to adjust the stepper motor in gap between painting drum and the impression cylinder is fixed to frame (not shown), and directly detects gap between painting drum and the impression cylinder and reach the fact greater than the predetermined gap of normal moving range.
When by input/output interface 30-1 when 30-5 obtains various types of input information, CPU1 moves and access RAM2 and memory M according to the program that is stored among the ROM3.The ROM3 storage is as the coating/mold pressing option program of the dedicated program of this embodiment, the switching between described programme-control coating and the mold pressing.This program can by computer-readable storage medium (as, CD or disk) form provide.
To the processing operation of being carried out by the CPU1 utilization coating/mold pressing option program of spreader control device 100B be described to the flow chart of 8H according to being divided into Fig. 8 A.
In order to make spreader also as molding device, the type and the thickness (thickness of packing material) of the type of the type of the paper (printing paper) of operating personnel's and mold pressing applied and thickness (paper thickness), the embossing plate that uses and the mold pressing packing material of thickness (thickness of plate) and use from setting device 8 to 13 inputs.
When from sheet type setting device 8 input sheet types (being "Yes" among the step S201 of Fig. 8 A), CPU1 is stored to (step S202) among the memory M1.When from setting device 9 input paper thickness (step S203 is a "Yes"), CPU1 is stored to (step S204 is a "Yes") among the memory M2.When from setting device 10 input embossing plate types (step S205 is a "Yes"), CPU1 is stored to (step S206) among the memory M3.When from setting device 11 input embossing plate thickness (step S207 is a "Yes"), CPU1 is stored to (step S208) among the memory M4.When importing the type of mold pressing packing materials from setting device 12 (step S209 is a "Yes"), CPU1 is stored to (step S210) among the memory M5.When importing the thickness of mold pressing packing materials from setting device 13 (step S211 is a "Yes"), CPU1 is stored to (step S212) among the memory M6.
When selecting signal (being used to indicate whether to carry out the signal of coating operation or mold pressing operation) (step S213 is a "Yes") from master computer 400 transmission coating/mold pressings, CPU1 will store (step S214) among the memory M20 into by the operation information (classification of coating or mold pressing) of coating/mold pressing selection signal appointment.In step S215, from the existence of printing machine control device 200 input impression start signal whether CPU1 also checks.
[coating]
When carrying out coating, operating personnel are installed to (referring to Fig. 5 A) on the painting drum 41 with coated panel 44.In this state, master computer 400 sends the coating/impression of specifying the coating operation to CPU1 and selects signal.
In this case, when impressing start signal when being input to the spreader control device 100B from printing machine control device 200 (step S215 is a "Yes"), CPU1 reads the operation information (the step S221 among Fig. 8 C) that is stored among the memory M20.CPU1 determines coating operation designated (step S222 is a "Yes") from operation information, and reads the tabulation (step S223) that is used for sheet type and thickness conversion are become the coating clearance between painting drum and the impression cylinder.
CPU1 reads sheet type (step S224) and read paper thickness (step S225) from memory M2 from memory M1.Utilization is used for sheet type and thickness conversion are become the tabulation (it is read at step S223) of the coating clearance between painting drum and the impression cylinder, CPU1 obtains the coating clearance between painting drum and the impression cylinder from the sheet type that reads and thickness among step S224 and S225, and store the gap hc that is obtained among the memory M8 (step S226).
Then, CPU1 exports activation signals (step S227) with actuating varnish accumulator tank On/Off inflator 27 to varnish accumulator tank On/Off air cylinder valve 26, so varnish accumulator tank 49 contacts with spreader kiss-roll 48.In addition, CPU1 touches edition roller On/Off air cylinder valve 18 output activation signals (step S228) to spreader, touches an edition roller On/Off inflator 19 to activate spreader, so spreader touches edition roller 42 and contacts with painting drum 41.CPU1 also adjusts roller On/Off air cylinder valve 28 to spreader quantity and sends activation signal (step S229), adjust roller On/Off inflator 29 to activate spreader quantity, so spreader quantity is adjusted roller 47 and is touched edition roller 42 with spreader and contact with spreader kiss-roll 48.In addition, CPU1 drives soleonid clutch 30 to the applicator roll group and sends activation signal (step S230), touches edition roller 42, spreader quantity adjustment roller 47 and spreader kiss-roll 48 to begin rotating spreader.
CPU1 reads the coating clearance hc (step S231) between painting drum and the impression cylinder from memory M8, calculate the desired value that is used to detect the gap between painting drum and the impression cylinder from the painting drum and the coating clearance hc between the impression cylinder that read, and with the value storage of being calculated (step S232) in memory M9.CPU1 reads the current counting (step S233) of the counter 24 that is used to detect the currency in gap between painting drum and the impression cylinder, between painting drum and impression cylinder, deduct current counting the object count in gap obtaining to be used to adjust the amount of movement Δ M of the stepper motor in gap between painting drum and the impression cylinder, and store described amount of movement Δ M among the memory M21 (step s234).
Satisfy Δ M>0 (the step S236 of Fig. 8 D is a "Yes") if be used for adjusting the amount of movement Δ M of the stepper motor in gap between painting drum and the impression cylinder, then determine between painting drum and the impression cylinder when anterior diastema h greater than the target coating clearance hc between painting drum and the impression cylinder.Then, CPU1 obtains the absolute value of amount of movement Δ M and is stored to (step S237) the memory M22 from amount of movement Δ M, and sends the rotary pulsed output order of clockwise direction (step S238) of the absolute value of corresponding amount of movement Δ M to the stepper motor driver 22 that is used to adjust the gap between painting drum and the impression cylinder.Therefore, the stepper motor 23 that is used to adjust gap between painting drum and the impression cylinder rotates in the direction of the clock, so the gap h between painting drum and the impression cylinder reduces.
In contrast, satisfy Δ M<0 (step S236 is a "No") if be used to adjust the amount of movement Δ M of the stepper motor in gap between painting drum and the impression cylinder, then determine between painting drum and the impression cylinder when anterior diastema h less than the target coating clearance hc between painting drum and the impression cylinder.Then, CPU1 obtains the absolute value of amount of movement Δ M and is stored to (step S239) the memory M22 from amount of movement Δ M, and sends the rotary pulsed output order of counter clockwise direction (step S240) of the absolute value of corresponding amount of movement Δ M to the stepper motor driver 22 that is used to adjust gap between painting drum and the impression cylinder.Therefore, the stepper motor 23 that is used to adjust gap between painting drum and the impression cylinder is by rotation counterclockwise, and the gap h between painting drum and the impression cylinder increases.
CPU1 reads the counting (current counting) (step S241) of the counter 24 of the currency that is used to detect the gap that constantly changes between painting drum and the impression cylinder, and itself and the object count that is stored among the memory M9 are compared (step S242 and S243).When definite current counting equals object count (step S234 is a "Yes"), program advances to step S244 (Fig. 8 E).Therefore, the gap between painting drum and the impression cylinder equals the target coating clearance hc between painting drum and the impression cylinder.In step S235, be 0 if be used to adjust the amount of movement Δ M of the stepper motor in gap between painting drum and the impression cylinder, then program can not advance to step S236 and directly advance to step S244.
In step S244, from the existence of the impression shutdown signal of printing machine control device 200 inputs whether CPU1 checks.During this was checked, impression cylinder 40, painting drum 41, spreader touched edition roller 42, spreader quantity adjusts roller 47 and spreader kiss-roll 48 is rotated further.Therefore, be coated onto on the paper (printing paper) by the gap between painting drum 41 and the impression cylinder 40 from the varnish of varnish accumulator tank 49 (offering coated panel 44).
[coating EO]
When printing with coating finishes and printing machine control device 200 when having sent the impression shutdown signal (step S244 is a "Yes"), then CPU1 drives soleonid clutch 30 to the applicator roll group and sends separate signal (step S245) and touch the rotation that edition roller 42, spreader quantity are adjusted roller 47 and spreader kiss-roll 48 to stop spreader.CPU1 also adjusts roller On/Off air cylinder valve 28 to spreader quantity and sends separate signal (step S246), touches edition roller 42 and spreader kiss-roll 48 is separated spreader quantity is adjusted roller 47 from spreader.CPU1 also touches edition roller On/Off air cylinder valve 18 to spreader and sends separate signal (step S247), separates from painting drum 41 spreader is touched edition roller 42.CPU1 also sends separate signal (step S248) so that varnish accumulator tank 49 is separated from spreader kiss-roll 48 to varnish accumulator tank On/Off air cylinder valve 26.
Then, CPU1 reads the counting (step S249) that is used to detect the separated position between painting drum and the impression cylinder from memory M12, and read the current counting (step S250) of the counter 24 that is used to detect the currency in gap between painting drum and the impression cylinder, detect from separated position and to deduct current counting the counting obtaining to be used to adjust the amount of movement Δ M of the stepper motor in gap between painting drum and the impression cylinder, and store described amount of movement Δ M among the memory M21 (step S251).CPU1 also obtains the absolute value of amount of movement Δ M and is stored to (step S252) among the memory M22, and to being used to adjust the counter clockwise direction rotary pulsed output order (step S253) of stepper motor driver 22 transmissions in gap between painting drum and the impression cylinder corresponding to the absolute value of amount of movement Δ M.
Therefore, the stepper motor 23 that is used to adjust gap between painting drum and the impression cylinder is by rotation counterclockwise, and the gap h between painting drum and the impression cylinder increases.Stepper motor 23 by rotation counterclockwise be used to adjust gap between painting drum and the impression cylinder during, CPU1 reads the current counting (step S254) of the counter 24 that is used to detect the currency in gap between painting drum and the impression cylinder, described current counting and the counting (described counting reads from memory M12) that is used for detecting the separated position between painting drum and the impression cylinder are compared (step S255 and S256), and determine that current counting equals to be used to detect the counting (step S256 is a "Yes") of separated position.Then, program turns back to step S201 (Fig. 8 A).
Therefore, painting drum 41 separates from impression cylinder 40, and utilizes spreader to come the operation of coated printing paper to finish.
[mold pressing]
When carrying out the mold pressing operation, the operator replaces coated panel 44 to be installed in (referring to Fig. 5 B) on the painting drum 41 embossing plate 45.Mold pressing packing material 46 is inserted between embossing plate 45 and the painting drum 41.Under this state, master computer 400 sends the coating/mold pressing of specifying the mold pressing operation and selects signal.
In this case, when impressing start signal when being input to the spreader control device 100B from printing machine control device 200 (the step S215 among Fig. 8 A is a "Yes"), CPU1 reads the operation information (the step S221 among Fig. 8 C) that is stored among the memory M20.CPU1 determines mold pressing operation designated (step S222 is a "No") from operation information, and reads the tabulation (the step S257 of Fig. 8 F) that is used for sheet type and thickness conversion are become the mold pressing gap between painting drum and the impression cylinder from memory M13.
Then, CPU1 reads sheet type (step S258) and read paper thickness (step S259) from memory M2 from memory M1.Utilization is used for sheet type and thickness conversion are become the tabulation (it is read at step S257) of the coating clearance between painting drum and the impression cylinder, CPU1 obtains reference mold pressing gap hr between painting drum and the impression cylinder from the sheet type that reads and thickness among step S258 and S259, and is stored to (step S260) among the memory M14.
Then, CPU1 reads the tabulation (step S261) that is used for type and thickness conversion with embossing plate and is the corrected value in gap between painting drum and the impression cylinder, reads embossing plate type (step S262) and read the thickness (step S263) of embossing plate from memory M4 from memory M3 from memory M15.Utilization is used for the type of embossing plate and thickness conversion are become the tabulation (it is read at step S261) of the corrected value in gap between painting drum and the impression cylinder, CPU1 obtains first correction value alpha 1 in the mold pressing gap between painting drum and the impression cylinder from the type and the thickness of the embossing plate that reads among step S262 and S263, and is stored to (step S264) among the memory M16.
CPU1 also reads the tabulation (step S265) that is used for type and thickness conversion with the mold pressing packing material and is the corrected value in gap between painting drum and the impression cylinder, reads mold pressing packing material type (step S266) and read the thickness (step S267) of mold pressing packing material from memory M6 from memory M5 from memory M17.Utilization is used for the type of mold pressing packing material and thickness conversion are become the tabulation (it is read at step S265) of the corrected value in gap between painting drum and the impression cylinder, CPU1 obtains second correction value alpha 2 in the mold pressing gap between painting drum and the impression cylinder from the type and the thickness of the mold pressing packing material that reads among step S266 and S267, and is stored to (step S268) among the memory M18.
CPU1 deducts the painting drum that obtains and second correction value alpha 2 in first correction value alpha 1 in the mold pressing gap between the impression cylinder and painting drum that obtains and the mold pressing gap between the impression cylinder in step S268 in step S264 from the painting drum that obtains and the reference mold pressing gap hr between the impression cylinder among step S260, obtaining the mold pressing gap he (he=hr-α 1-α 2) between painting drum and the impression cylinder, and store described mold pressing gap he among the memory M19 (the step S269 among Fig. 8 G).
Then, CPU1 sends separate signal (step S270) to applicator roll group soleonid clutch 30, to stop the rotation that spreader touches edition roller 42, spreader quantity adjustment roller 47 and spreader kiss-roll 48.CPU1 also adjusts roller On/Off air cylinder valve 28 to spreader quantity and sends separate signal (step S271), so that spreader quantity roller 47 is touched edition roller 42 and spreader kiss-roll 48 is separated from spreader.CPU1 also touches edition roller On/Off air cylinder valve 18 to spreader and sends a separate signal (step S272), separates from painting drum 41 spreader is touched edition roller 42.CPU1 also sends a separate signal (step S273) to varnish accumulator tank On/Off air cylinder valve 26, so that varnish accumulator tank 49 is separated from spreader kiss-roll 48.
CPU1 also reads the mold pressing gap he (step S274) between painting drum and the impression cylinder from memory M19, calculate the object count that is used to detect gap between painting drum and the impression cylinder from the painting drum that reads and the mold pressing gap he between the impression cylinder, and store described mold pressing gap he among the memory M9 (step S275).CPU1 reads the current counting (step S276) of the counter 24 that is used to detect the currency in gap between painting drum and the impression cylinder, between painting drum and impression cylinder, deduct current counting the object count in gap obtaining to be used to adjust the amount of movement Δ M of the stepper motor in gap between painting drum and the impression cylinder, and store described amount of movement Δ M among the memory M21 (step S277).
Satisfy Δ M>0 (the step S279 of Fig. 8 H is a "Yes") if be used for adjusting the amount of movement Δ M of the stepper motor in gap between painting drum and the impression cylinder, CPU1 determine between painting drum and the impression cylinder when anterior diastema h greater than the target mold pressing gap between painting drum and the impression cylinder, obtain the absolute value of amount of movement Δ M and be stored to (step S280) the memory M22 from described amount of movement Δ M, and to being used to adjust the clockwise direction rotary pulsed output order (step S281) of motor driver 22 transmissions in gap between painting drum and the impression cylinder corresponding to the absolute value of amount of movement Δ M.Therefore, the stepper motor 23 that is used to adjust gap between painting drum and the impression cylinder rotates in the direction of the clock to reduce the gap h between painting drum and the impression cylinder.
Opposite with this, satisfy Δ M<0 (the step S279 of Fig. 8 H is a "No") if be used for adjusting the amount of movement Δ M of the stepper motor in gap between painting drum and the impression cylinder, then CPU1 determine between painting drum and the impression cylinder when anterior diastema h less than the target mold pressing gap he between painting drum and the impression cylinder, obtain the absolute value of amount of movement Δ M and be stored to (step S282) the memory M22 from described amount of movement Δ M, and to being used to adjust the counter clockwise direction rotary pulsed output order (step S283) of motor driver 22 transmissions in gap between painting drum and the impression cylinder corresponding to the absolute value of amount of movement Δ M.Therefore, be used to adjust the stepper motor 23 in gap between painting drum and the impression cylinder by counterclockwise rotating to increase the gap h between painting drum and the impression cylinder.
CPU1 reads the current counting (step S284) of the counter 24 of the currency that is used to detect the gap that constantly changes between painting drum and the impression cylinder, and itself and the object count that is stored among the memory M9 are compared (step S285 and S286).When definite current counting equals object count (step S286 is a "Yes"), program advances to step S287 (Fig. 8 I).Therefore, the gap h between painting drum and the impression cylinder equals the target mold pressing gap he between painting drum and the impression cylinder.In step S278, be 0 if be used to adjust the amount of movement Δ M of the stepper motor in gap between painting drum and the impression cylinder, then program can not advance to step S279 and directly advance to step S287.
In step S287, from the existence of the impression shutdown signal of printing machine control device 200 inputs whether CPU1 checks.During this was checked, impression cylinder 40 and painting drum 41 were rotated further.Therefore, be used as embossing plate 45 mold pressings of mould by the paper (printing paper) between painting drum 41 and the impression cylinder 40.
[mold pressing EO]
When printing with impression finishes and when printing machine control device 200 sends the impression shutdown signals (step S287 is a "Yes"), CPU1 reads the counting (step S288) that is used to detect the separated position between painting drum and the impression cylinder from memory M12, and read the current counting (S289) of the counter 24 that is used to detect the currency in gap between painting drum and the impression cylinder, detect from separated position and to deduct current counting the counting obtaining to be used to adjust the amount of movement Δ M of the stepper motor in gap between painting drum and the impression cylinder, and store described amount of movement Δ M among the memory M21 (step S290).In addition, CPU1 obtains the absolute value of amount of movement Δ M and is stored to (step S291) among the memory M22, and to being used to adjust the pulse output order (step S292) that counterclockwise rotate of stepper motor driver 22 transmissions in gap between painting drum and the impression cylinder corresponding to the absolute value of amount of movement Δ M.Therefore, the stepper motor 23 that is used to adjust gap between painting drum and the impression cylinder is by rotation counterclockwise, and the gap h between painting drum and the impression cylinder increases.
Stepper motor 23 rotation counterclockwise be used to adjust gap between painting drum and the impression cylinder during, CPU1 reads the currency (step S293) of the counter 24 that is used to detect the currency in gap between painting drum and the impression cylinder, and with described currency and the counting that is used for detecting the separated position between painting drum and the impression cylinder compare (described counting reads from memory M12) (step S294 and S295).When determining that current counting equals to be used to detect the counting of separated position (step S295 is a "Yes"), process turns back to step S201 (Fig. 8 A).
Therefore, painting drum 41 from impression cylinder 40 separately and finishes to utilize spreader to come the operation of the paper that mold pressing is printed.
[calibration]
According to this embodiment, utilize stepper motor 23 to adjust gap h between painting drum and the impression cylinder.Stepper motor 23 may produce step-out.In order to prevent the generation of described situation, this embodiment is provided with calibration switch 21.In the time of needs, can calibrate stepper motor 23 by opening calibration switch 21.For example, on first business day in New Year, operating personnel open calibration switch 21 and carry out calibration.
When opening calibration switch 21 (the step S216 among Fig. 8 B is a "Yes"), CPU1 sends corresponding to the rotary pulsed output order of the counter clockwise direction of 1 pulse (step S217) to the stepper motor driver 22 that is used to adjust gap between painting drum and the impression cylinder, and checks the state (step S218) of the calibrating position detecting sensor 25 of the stepper motor 23 that is used to adjust gap between painting drum and the impression cylinder.
After repeating this operation, when opening calibrating position detecting sensor 25 (step S218 is a "Yes"), to counter 24 output one reset signals (step s219) that are used to detect the currency in gap between painting drum and the impression cylinder, be set to 0 with the counting of currency detection counter 24.Stop to currency detection counter 24 output reset signals (step S220), and recover to begin to count from 0 value of currency detection counter 24.
[the 3rd embodiment]
With another exemplary spreader of describing as the 3rd embodiment of conversion processing unit of the present invention, described spreader also plays molding device.
According to this embodiment, after the initial value that coating clearance hc and mold pressing gap he are set to be scheduled to, operating personnel are adjusted into suitable value by instruction with them.For this purpose, as shown in Figure 9, spreader control device 100c is provided with the adjustment selector switch 32, the adjustment that are used for gap between painting drum and the impression cylinder and finishes switch 33, rising button 34, decline knob 35 and internal counter 36.The clock pulses that internal counter 36 countings are used to operate CPU1 begins elapsed time from operation thereby measure under mode of operation.
As shown in figure 10, memory M comprises the memory M8 that is used to store the coating clearance between painting drum and the impression cylinder, be used to detect the object count memory M9 in gap between painting drum and the impression cylinder, be used to detect the counting memory M10 of the counter of the currency in gap between painting drum and the impression cylinder, be used to store the memory M21 of the amount of movement that is used to adjust the stepper motor in gap between painting drum and the impression cylinder, be used to store the memory M22 of the absolute value of the stepper motor amount of movement that is used to adjust gap between painting drum and the impression cylinder, be used to detect the counting memory M12 of the separated position between painting drum and the impression cylinder, be used to store to the memory M23 of stand-by period of the stepper motor output order that is used for adjusting gap between painting drum and the impression cylinder and be used to store the memory M19 in the mold pressing gap between painting drum and the impression cylinder.Memory M8 stores the initial value of the mold pressing gap hc between painting drum and the impression cylinder in advance.Memory M19 stores the initial value of the mold pressing gap he between painting drum and the impression cylinder in advance.Memory M23 stores the stand-by period TA that outputs to the instruction that is used for adjusting the stepper motor driver in gap between painting drum and the impression cylinder in advance.
According to this embodiment, spreader comprises that by mode identical in the layout shown in Figure 1A of first embodiment impression cylinder 40, painting drum 41, spreader touch devices such as edition roller 42, container spreader 43.According to this embodiment, stepper motor 23 by with second embodiment in identical method adjust gap h between painting drum 41 and the impression cylinder 40.
To the flow chart of 11H the performed process operation of CPU1 by spreader control device 100C be described according to being divided into Figure 11 A.
[coating]
When carrying out coating, operating personnel are installed to (referring to Figure 1A) on the painting drum 41 with coated panel 44.Operating personnel also will be coated with/and mold pressing selector switch 4 switches to coated side.
In this case, when impressing start signal when being input to the spreader control device 100C from printing machine control device 200 (the step S306 among Figure 11 A is a "Yes"), CPU1 reads the preset condition (step S307) of coating/mold pressing selector switch 4.When definite coating/mold pressing selector switch 4 has switched to coated side (step S308 is a "Yes"), CPU1 touches edition roller On/Off air cylinder valve 18 to spreader and sends an activation signal (step S309), contacts with painting drum 41 so that spreader touches edition roller 42.In addition, CPU1 sends a varnish to container spreader control device 300 and supplies with initiating signal (step S310), to start the varnish supply to container spreader 43.
CPU1 reads the initial value (step S311) of the coating clearance hc between painting drum and the impression cylinder from memory M8, calculate the object count that is used to detect the gap between painting drum and the impression cylinder from the painting drum and the coating clearance hc between the impression cylinder that read, and store the counting that is calculated among the memory M9 (step S312).CPU1 reads the current counting (step S313) of the counter 24 that is used to detect the currency in gap between painting drum and the impression cylinder, from the object count that detects gap between painting drum and the impression cylinder, deduct current counting obtaining to be used to adjust the amount of movement Δ M of the stepper motor in gap between painting drum and the impression cylinder, and store described amount of movement Δ M among the memory M21 (the step S314 among Figure 11 B).
Satisfy Δ M>0 (step S316 is a "Yes") if be used to adjust the amount of movement Δ M of the stepper motor in gap between painting drum and the impression cylinder, then determine between painting drum and the impression cylinder when anterior diastema h greater than the target coating clearance hc between painting drum and the impression cylinder.Then, CPU1 obtains the absolute value of amount of movement Δ M and is stored to (step S317) the memory M22 from amount of movement Δ M, and sends a rotary pulsed output order of clockwise direction (step S318) corresponding to the absolute value of amount of movement Δ M that is used to adjust gap between painting drum and the impression cylinder to stepper motor driver 22.Therefore, the stepper motor 23 that is used to adjust gap between painting drum and the impression cylinder rotates in the direction of the clock, and the gap h between painting drum and the impression cylinder reduces.
In contrast, be not equal to 0 (step S315 is a "No") if be used to adjust the amount of movement Δ M of the stepper motor in gap between painting drum and the impression cylinder, but satisfy Δ M<0 (step S316 is a "No"), then determine between painting drum and the impression cylinder when anterior diastema h less than the target coating clearance hc between painting drum and the impression cylinder.Then, CPU1 obtains the absolute value of amount of movement Δ M and is stored to (step S319) the memory M22 from amount of movement Δ M, and to being used to adjust the pulse output order (step S320) of stepper motor driver 22 transmissions one in gap between painting drum and the impression cylinder corresponding to the counter clockwise direction rotation of the absolute value of amount of movement Δ M.Therefore, the stepper motor 23 that is used to adjust gap between painting drum and the impression cylinder is by rotation counterclockwise, and the gap h between painting drum and the impression cylinder increases.
CPU1 reads the current counting (step S321) of the counter 24 of the currency that is used to detect the gap that constantly changes between painting drum and the impression cylinder, and itself and the object count that is stored among the memory M9 are compared (step S322 and S323).When definite current counting equals object count (step S323 is a "Yes"), program advances to step S324 (Figure 11 C).Therefore, the gap h between painting drum and the impression cylinder equals the target coating clearance hc between painting drum and the impression cylinder.
CPU1 checks the existence whether (step S324) of the impression shutdown signal of printing machine control device 200 inputs.In addition, in step S335 (Figure 11 D), CPU1 checks that the gap be used to adjust gap between painting drum and the impression cylinder adjusts the state of selector switch 32.During this was checked, impression cylinder 40, painting drum 41 and spreader touched edition roller 42 and are rotated further.Therefore, be applied to by on the paper (printing paper) between painting drum 41 and the impression cylinder 40, and described paper is sent in subsequently the sheet delivery from container spreader 43 and the varnish that offers coated panel 44.In step S315, be 0 if be used to adjust the amount of movement Δ M of the stepper motor in gap between painting drum and the impression cylinder, then program can not advance to step S316 and directly advance to step S324.
[instruction of the coating clearance between painting drum and the impression cylinder]
Operating personnel extract the state that scribbles the paper of varnish and check the varnish coating out.According to described inspection, if operating personnel determine to adjust between painting drum and the impression cylinder as anterior diastema hc, then he opens the gap that is used to adjust gap between painting drum and the impression cylinder and adjusts selector switch 32 and operate rising button 34 or decline button 35.
Adjust selector switch 32 and close (step S335 is that "Yes" and step S336 are "No") when adjusting end switch 33 when opening the gap that is used to adjust gap between painting drum and the impression cylinder, if open rising button 34 (step S337 is a "Yes"), then CPU1 exports reset signal and initiating signals (step S338) to internal counter 36, and stops to export reset signal (step S339) then.Therefore, internal counter 36 begins from 0 counting, and connection (ON) time of the button 34 that therefore rises is measured with the counting as internal counter 36.When rising button 34 cuts out (step S340 is a "Yes"), when definite decline button 35 cuts out (OFF) (step S345 is a "No"), program turns back to step S336 and thinks that adjusting the open operation of finishing switch 33, rising button 34 and decline button 35 prepares.
The turn-on time of metering rising button 34, CPU1 reads the stand-by period TA (step S341) from the output order of memory M23, and reads the counting (step S342) of internal counter 36.When the counting of internal counter 36 surpasses stand-by period TA (step S343 is a "Yes"), CPU1 is to being used to adjust stepper motor driver 22 outputs in gap between painting drum and the impression cylinder corresponding to the rotary pulsed output order of the clockwise direction of 1 pulse (step S344).Therefore, the stepper motor 23 that is used to adjust gap between painting drum and the impression cylinder turns over the quantity corresponding to 1 pulse in the direction of the clock, and the gap h between painting drum and the impression cylinder reduces the quantity corresponding to 1 pulse.
At CPU1 behind the right handed pulse output order of stepper motor driver 22 outputs that is used to adjust gap between painting drum and the impression cylinder corresponding to 1 pulse, program turns back to step S338, and so CPU1 counts (step S339) to open internal counter 36 since 0 to internal counter transmission reset signal and initiating signal.Like this, when rising button 34 is opened, whenever through described stand-by period TA the time, just to being used to adjust stepper motor driver 22 outputs in gap between painting drum and the impression cylinder corresponding to the rotary pulsed output order of the clockwise direction of 1 pulse, therefore the stepper motor 23 that is used to adjust gap between painting drum and the impression cylinder turns over the quantity corresponding to 1 pulse in the direction of the clock, thereby makes gap h between painting drum and the impression cylinder reduce quantity corresponding to 1 pulse.
When opening the gap that is used to adjust gap between painting drum and the impression cylinder when adjusting selector switch 32 (step S335 is a "Yes"), open decline button 35 (step s S345 is a "Yes"), then CPU1 exports reset signal and initiating signals (step S346) to internal counter 36, and stops to export reset signal (step S347) then.Therefore, internal counter 36 begins from 0 counting, and with measured counting as internal counter 36 turn-on time of decline button 35.When decline button 35 cuts out (step S348 is a "Yes"), determining under the situation that rising button 34 and decline button 35 are closed (step S337 and S345 are "No") that program turns back to step S336 and thinks that adjusting the open operation of finishing switch 33, rising button 34 and decline button 35 prepares.
The turn-on time of metering decline button 35, CPU1 reads the stand-by period TA (step S349) from the output order of memory M23, and reads the counting (step S350) of internal counter 36.When the counting of internal counter 36 surpasses stand-by period TA (step S351 is a "Yes"), CPU1 is to being used to adjust the pulse output order (step S352) that counterclockwise rotate of stepper motor driver 22 outputs in gap between painting drum and the impression cylinder corresponding to 1 pulse.Therefore, the stepper motor 23 that is used to adjust gap between painting drum and the impression cylinder is by the quantity that counterclockwise turns over corresponding to 1 pulse, and the gap h between painting drum and the impression cylinder increases the quantity corresponding to 1 pulse.
At CPU1 behind the pulse output order of stepper motor driver 22 outputs that is used to adjust gap between painting drum and the impression cylinder corresponding to a rotation counterclockwise of 1 pulse, program turns back to step S346, and so CPU1 counts (step S347) to open internal counter 36 since 0 to internal counter transmission reset signal and initiating signal (step S346).Therefore, when decline button 35 is opened, whenever through described stand-by period TA the time, just to being used to adjust the pulse output order that counterclockwise rotate of stepper motor driver 22 outputs in gap between painting drum and the impression cylinder corresponding to 1 pulse, therefore the stepper motor 23 that is used to adjust gap between painting drum and the impression cylinder is by the anticlockwise quantity that turns over corresponding to 1 pulse, thereby makes gap h between painting drum and the impression cylinder increase quantity corresponding to 1 pulse.
After the gap of manually adjusting in such a way between painting drum and the impression cylinder, operating personnel open to adjust and finish switch 33.Then, CPU1 check to adjust finish switch 33 open (step S336 is a "Yes"), read the counter 24 that is used for detecting the currency in gap between painting drum and the impression cylinder counting (step S353), obtain between painting drum and the impression cylinder adjusted gap hc and its instruction value as the coating clearance hc between painting drum and the impression cylinder re-writed memory M8 (step S354) from the counting of the counter 24 that is used to detect the currency in gap between painting drum and the impression cylinder.Then, program turns back to step S324 (Figure 11 C).
[coating EO]
When printing with coating finishes and printing machine control device 200 when having sent the impression shutdown signal (the step S324 among Figure 11 C is a "Yes"), then CPU1 sends a varnish to container spreader control device 300 and supplies with stop signals (step S325) to stop to container spreader 43 supply varnish.CPU1 also touches edition roller On/Off air cylinder valve 18 transmission one separate signal (step S326) to spreader and separates from painting drum 41 spreader is touched edition roller 42.
Then, CPU1 reads the counting (step S327) that is used to detect the separated position between painting drum and the impression cylinder from memory M12, read the current counting (step S328) of the counter 24 that is used to detect the currency in gap between painting drum and the impression cylinder, detect from separated position and to deduct current counting the counting obtaining to be used to adjust the amount of movement Δ M of the stepper motor in gap between painting drum and the impression cylinder, and store described amount of movement Δ M among the memory M21 (step S329).CPU1 also obtains the absolute value of amount of movement Δ M and is stored to (step S330) the memory M22 from amount of movement Δ M, and to being used to adjust the pulse output order (step S331) of stepper motor driver 22 transmissions one in gap between painting drum and the impression cylinder corresponding to the counter clockwise direction rotation of the absolute value of amount of movement Δ M.Therefore, be used to adjust the stepper motor 23 in gap between painting drum and the impression cylinder by counterclockwise rotating to increase the gap h between painting drum and the impression cylinder.
CPU1 reads the current counting (step S332) of the counter 24 of the currency that is used to detect the transition gap between painting drum and the impression cylinder, and with it and the counting (described counting is kept at memory M12) that is used for detecting the separated position between painting drum and the impression cylinder compare (step S333 and S334).When determining that current counting equals to be used to detect the counting of the separated position between painting drum and the impression cylinder (step S334 is a "Yes"), program turns back to step S301 (Figure 11 A).Therefore, painting drum 41 separates from impression cylinder 40, and utilizes spreader to come the operation of coating and printing paper to finish.
[mold pressing]
When carrying out the mold pressing operation, the operator replaces coated panel 44 to be installed in (referring to Figure 1B) on the painting drum 41 embossing plate 45.Mold pressing packing material 46 is inserted between embossing plate 45 and the painting drum 41.In addition, operating personnel also will be coated with/mold pressing selector switch 4 switches to the mold pressing side.
In this case, when impressing start signal when being input to the spreader control device 100C from printing machine control device 200 (the step S306 among Figure 11 A is a "Yes"), CPU1 reads the preset condition (step S307) of coating/mold pressing selector switch 4.When definite coating/mold pressing selector switch 4 switches to the mold pressing side (step S308 is a "No"), CPU1 sends a varnish to container spreader control device 300 and supplies with stop signal (the step S355 among Figure 11 E) to stop to container spreader 43 supply varnish.CPU1 also touches edition roller On/Off air cylinder valve 18 output one separate signal (step S356) to spreader and separates from painting drum 41 spreader is touched edition roller 42.
CPU1 also reads the initial value (step S357) of the mold pressing gap he between painting drum and the impression cylinder from memory M19, calculate the object count that is used to detect the gap between painting drum and the impression cylinder from the painting drum that reads and the mold pressing gap he between the impression cylinder, and store object count among the memory M9 (step S358).CPU1 reads the current counting (step S359) of the counter 24 that is used to detect the currency in gap between painting drum and the impression cylinder, deduct current counting obtaining to be used to adjust the amount of movement Δ M of the stepper motor in gap between painting drum and the impression cylinder from the object count that is used for detecting gap between painting drum and the impression cylinder, and store described amount of movement Δ M among the memory M21 (step S360).
Satisfy Δ M>0 (the step S362 of Figure 11 F is a "Yes") if be used for adjusting the amount of movement Δ M of the stepper motor in gap between painting drum and the impression cylinder, then CPU1 determine between painting drum and the impression cylinder when anterior diastema h greater than the target mold pressing gap he between painting drum and the impression cylinder, and obtain the absolute value of amount of movement Δ M and be stored to (step S363) the memory M22, and send a right handed pulse output order (step S364) that is used for corresponding to the absolute value of amount of movement Δ M to the motor driver 22 of adjusting gap between painting drum and the impression cylinder from described amount of movement Δ M.Therefore, the stepper motor 23 that is used to adjust gap between painting drum and the impression cylinder rotates in the direction of the clock to reduce the gap h between painting drum and the impression cylinder.
Opposite with this, satisfy Δ M<0 (step S362 is a "No") if be used to adjust the amount of movement Δ M of the stepper motor in gap between painting drum and the impression cylinder, then CPU1 determine between painting drum and the impression cylinder when anterior diastema h less than the target mold pressing gap he between painting drum and the impression cylinder, and obtain the absolute value of amount of movement Δ M and be stored to (step S365) the memory M22, and send the pulse output order (step S366) of rotation counterclockwise corresponding to the absolute value of amount of movement Δ M to the motor driver 22 that is used to adjust gap between painting drum and the impression cylinder from described amount of movement Δ M.Therefore, be used to adjust the stepper motor 23 in gap between painting drum and the impression cylinder by counterclockwise rotating to increase the gap h between painting drum and the impression cylinder.
CPU1 reads the current counting (step S367) of the counter 24 of the currency that is used to detect the gap that constantly changes between painting drum and the impression cylinder, and itself and the object count that is stored among the memory M9 are compared (step S368 and S369).When definite current counting equals object count (step S369 is a "Yes"), program advances to step S370 (Figure 11 G).Therefore, the gap h between painting drum and the impression cylinder equals the target mold pressing gap he between painting drum and the impression cylinder.
CPU1 checks from the existence of the impression shutdown signal of printing machine control device 200 inputs whether (step S370), and checks that in step S379 the gap that is used for gap between painting drum and the impression cylinder adjusts the state (Figure 11 H) of selector switch 32.During this was checked, impression cylinder 40 and painting drum 41 were rotated further.Therefore, be used as embossing plate 45 mold pressings of mould by the paper between painting drum 41 and the impression cylinder 40 (paper that is printed).In step S361, be 0 if be used to adjust the amount of movement Δ M of the stepper motor in gap between painting drum and the impression cylinder, then program can not advance to step S362 and directly advance to step S370.
[instruction of the mold pressing gap hc between painting drum and the impression cylinder]
Operating personnel extract paper that was molded and the state of checking mold pressing out.According to described inspection, if operating personnel determine adjust the anterior diastema of working as between painting drum and the impression cylinder, then he opens and is used to adjust the gap adjustment selector switch 32 in gap between painting drum and the impression cylinder and operate rising button 34 or decline button 35.
When opening the gap that is used for adjusting gap between painting drum and the impression cylinder when adjusting selector switch 32 (the step S379 of Figure 11 H is a "Yes"), if open rising button 34 (step S381 is a "Yes"), then CPU1 is to internal counter 36 output reset signals and initiating signal (step S382) and stop to export reset signal (step S383) then.Therefore, thus internal counter 36 begin from 0 the counting with the measured counting turn-on time of rising button 34 as internal counter 36.When rising button 34 cuts out (step S384 is a "Yes"), when definite decline button 35 cuts out (step S389 is a "No"), program turns back to step S380 and thinks that adjusting the open operation of finishing switch 33, rising button 34 and decline button 35 prepares.
The turn-on time of metering rising button 34, CPU1 reads from the stand-by period TA (step S385) of the output order of memory M23 and reads the counting (step S386) of internal counter 36.When the counting of internal counter 36 surpasses stand-by period TA (step S387 is a "Yes"), CPU1 is to being used to adjust the right handed pulse output order (step S388) of stepper motor driver 22 outputs in gap between painting drum and the impression cylinder corresponding to 1 pulse.Therefore, the stepper motor 23 that is used to adjust gap between painting drum and the impression cylinder turns over the quantity corresponding to 1 pulse in the direction of the clock, and the gap h between painting drum and the impression cylinder reduces the quantity corresponding to 1 pulse.
At CPU1 behind the right handed pulse output order of stepper motor driver 22 outputs that is used to adjust gap between painting drum and the impression cylinder corresponding to 1 pulse, program turns back to step S382, and so CPU1 sends a reset signal and initiating signal to open internal counter 36 since 0 counting (step S383) to internal counter.Therefore, when rising button 34 is opened, whenever through described stand-by period TA the time, just to being used to adjust the right handed pulse output order of stepper motor driver 22 outputs in gap between painting drum and the impression cylinder corresponding to 1 pulse, therefore the stepper motor 23 that is used to adjust gap between painting drum and the impression cylinder turns over the quantity corresponding to 1 pulse in the direction of the clock, thereby makes gap h between painting drum and the impression cylinder reduce quantity corresponding to 1 pulse.
When opening the gap that is used to adjust gap between painting drum and the impression cylinder when adjusting selector switch 32 (step S379 is a "Yes"), under the situation of opening decline button 35 (step S389 is a "Yes"), then CPU1 is to internal counter 36 output reset signals and initiating signal (step S390) and then stop to export reset signal (step S391).Therefore, internal counter 36 begins since 0 counting, and metering turn-on time of decline button 35 is the counting of internal counter 36.When decline button 35 cuts out (step S392 is a "Yes"), when definite rising button 34 and decline button 35 are closed (step S381 and S389 are "No"), program turns back to step S380 and thinks that adjusting the open operation of finishing switch 33, rising button 34 and decline button 35 prepares.
The turn-on time of metering decline button 35, CPU1 reads from the stand-by period TA (step S393) of the output order of memory M23 and reads the counting (step S394) of internal counter 36.When the counting of internal counter 36 surpasses stand-by period TA (step S395 is a "Yes"), CPU1 is to being used to adjust the pulse output order (step S396) that counterclockwise rotate of stepper motor driver 22 outputs in gap between painting drum and the impression cylinder corresponding to 1 pulse.Therefore, the stepper motor 23 that is used to adjust gap between painting drum and the impression cylinder is by the quantity that counterclockwise turns over corresponding to 1 pulse, and the gap h between painting drum and the impression cylinder increases the quantity corresponding to 1 pulse.
At CPU1 behind the pulse output order of stepper motor driver 22 outputs that is used to adjust gap between painting drum and the impression cylinder corresponding to a rotation counterclockwise of 1 pulse, program turns back to step S390, so CPU1 to internal counter send a reset signal and initiating signal so that internal counter 36 since 0 counting (step S391).Therefore, when decline button 35 is opened, when the stand-by period TA that in the memory M23 that associates, reads, just to being used to adjust the pulse output order that counterclockwise rotate of stepper motor driver 22 outputs in gap between painting drum and the impression cylinder corresponding to 1 pulse, therefore the stepper motor 23 that is used to adjust gap between painting drum and the impression cylinder is by the quantity that counterclockwise turns over corresponding to 1 pulse, thereby makes gap h between painting drum and the impression cylinder increase quantity corresponding to 1 pulse.
After the gap of manually adjusting in such a way between painting drum and the impression cylinder, operating personnel open to adjust and finish switch 33.Then, CPU1 check open adjust finish switch 33 open (step S380 is a "Yes"), read the counter 24 that is used to detect the currency in gap between painting drum and the impression cylinder this moment counting (step S397), obtain between painting drum and the impression cylinder through adjusted gap he from the counting of the counter 24 that is used to detect the currency in gap between painting drum and the impression cylinder, and will re-write (step S398) among the memory M19 as the instruction value of the mold pressing gap he between painting drum and the impression cylinder through adjusted gap he.Then, program turns back to step S370 (Figure 11 G).
[mold pressing EO]
When printing with mold pressing is finished and send one when impressing shutdown signal (the step S370 Figure 11 G is a "Yes") from printing machine control device 200, CPU1 reads the counting (step S371) that is used to detect the separated position between painting drum and the impression cylinder from memory M12, read the current counting (S372) of the counter 24 that is used to detect the currency in gap between painting drum and the impression cylinder, detect from separated position and to deduct current counting the counting obtaining to be used to adjust the amount of movement Δ M of the stepper motor in gap between painting drum and the impression cylinder, and store described amount of movement Δ M among the memory M21 (step S373).CPU1 also obtains the absolute value of amount of movement Δ M and is stored to (step S374) the memory M22 from amount of movement Δ M, and to being used to adjust the pulse output order (step S375) that counterclockwise rotate of stepper motor driver 22 transmissions in gap between painting drum and the impression cylinder corresponding to the absolute value of amount of movement Δ M.Therefore, be used to adjust the stepper motor 23 in gap between painting drum and the impression cylinder by counterclockwise rotating to increase the gap h between painting drum and the impression cylinder.
CPU1 reads the current counting (step S376) of the counter 24 of the currency that is used to detect between painting drum and the impression cylinder gap that constantly changes, and with it and the counting (described counting is kept at memory M12) that is used for detecting the separated position between painting drum and the impression cylinder compare (step S377 and S378).When determining that current counting equals to be used to detect the counting of the separated position between painting drum and the impression cylinder (step S378 is a "Yes"), program turns back to step S301 (Figure 11 A).Therefore, painting drum 41 separates from impression cylinder 40, and finishes and utilize spreader to come mold pressing to be printed the operation of paper.
[calibration]
When opening calibration switch 21 (the step S301 among Figure 11 A is a "Yes"), CPU1 sends the pulse output order (step S302) of rotation counterclockwise corresponding to 1 pulse to the stepper motor driver 22 that is used to adjust gap between painting drum and the impression cylinder, and the calibrating position of checking the stepper motor 23 that is used to adjust gap between painting drum and the impression cylinder is checked the state (step S303) of sensor 25.
After repeating this operation, when opening calibrating position detecting sensor 25 (step S303 is a "Yes"), be set to 0 with the counting of currency detection counter 24 to counter 24 output one reset signals (step S304) that are used to detect the currency in gap between painting drum and the impression cylinder.Stop to currency detection counter 24 output reset signals (step S305), and recover to begin to count from 0 value of currency detection counter 24.
[the 4th embodiment]
With another exemplary web offset printing machine of describing as the 4th embodiment of conversion processing unit of the present invention, described web offset printing machine also plays molding device.
Shown in Figure 12 A, the web offset printing machine of present embodiment comprises a plurality of printing elements, and each printing element comprises that impression cylinder 85, blanket cylinder 86, plate cylinder 87, printing ink touch an edition roller (inkform roller) 88, utilize dampening device 92, ink foundation roller 93 of tank etc.For example, in list of references 5 (the open JP 7-299897 of Japan Patent), list of references 6 (the open JP 5-147200 of Japan Patent), list of references 7 (the open JP 3-207653 of Japan Patent) and the list of references 8 (the open JP 3-205152 of Japan Patent) this layout has been described.Blanket cylinder 86 is relative with impression cylinder 85, and plate cylinder 87 is relative with blanket cylinder 86, and printing ink to touch edition roller 88 relative with plate cylinder 87.
Dampening device 92 comprises tank 89, water bucket roller (water fountain roller) 90, damping roller (water form roller) 91 and plate cylinder 87 etc., the outer surface of described water bucket roller is immersed in the water in the tank 89, and described damping roller is between water bucket roller 90 and plate cylinder 87.Ink foundation roller 93 utilizes the ink foundation roller operation to supply the printing ink of deposit in ink duct (not shown) by the ink roller group to touching edition roller 88.Plate 94 is installed on the plate cylinder 87, and blanket 95 is installed on the blanket cylinder 86.
In the following description, " being used to adjust the mechanism in gap between blanket cylinder and the impression cylinder " disclosed in list of references 5, " mechanism that is used to stop the ink foundation roller operation of ink foundation roller " described in list of references 6, in list of references 7, described " being used for the mechanism that On/Off printing ink touches edition roller " and described " being used for the mechanism that On/Off the mechanism of damping roller and is used to drive water bucket roller ", no longer described in detail at this at list of references 8.
In this printing equipment, when carrying out printing, shown in Figure 12 A, blanket cylinder 86 is set in the impression opening with respect to impression cylinder 85 and plate cylinder 87, and the gap h between blanket cylinder 86 and the impression cylinder 85 is set to printing gap hp.Touch edition roller 88 and contact, damping roller 91 and contact with water bucket roller 90, and ink foundation roller 93 is set to the ink foundation roller mode of operation with plate cylinder 87 with plate cylinder 87.
When carrying out mold pressing, shown in Figure 12 B, blanket cylinder 86 is set at the impression opening with respect to impression cylinder 85 and plate cylinder 87, and the gap h between blanket cylinder 86 and the impression cylinder 85 is set to mold pressing gap he.Printing ink touches edition roller 88 from plate cylinder 87 separately, damping roller 91 and separates from plate cylinder 87 and water bucket roller 90, and stop the ink foundation roller operation of ink foundation roller 93.
When carrying out mold pressing, operating personnel are installed to the blanket 95 that embossing plate 96 replaces being installed on the blanket cylinder 86 on the blanket cylinder 86.Because embossing plate 96 is thinner, between embossing plate 96 and blanket cylinder 86, insert mold pressing packing material 97.The gross thickness of embossing plate 96 and mold pressing packing material 97 is less than the gross thickness of blanket 95, and plate 94 is removed from plate cylinder 87.Therefore, when blanket cylinder 86 was set to impress opening, blanket cylinder 86 and plate cylinder 87 did not contact with each other.
As shown in figure 13, the web offset printing machine of present embodiment comprises printing machine control device 200 and printing equipment control device 500A.Printing equipment control device 500A comprises CPU51, RAM52, ROM 53, printing/mold pressing selector switch 54, input unit 55, display 56, output device 57, sheet type setting device 58, paper thickness setting device 59, embossing plate type setting device 60, embossing plate thickness setting device 61, mold pressing packing material type setting device 62, mold pressing packing material thickness setting device 63, be used to adjust the motor driver 64 in gap between blanket cylinder and the impression cylinder, be used to adjust the motor 65 in gap between blanket cylinder and the impression cylinder, be used to detect the counter 66 of the currency in gap between blanket cylinder and the impression cylinder, be used to adjust the rotary encoder 67 of the motor in gap between blanket cylinder and the impression cylinder, a China ink roller stops air cylinder valve 68, ink foundation roller stops inflator 69, printing ink touches an edition roller On/Off air cylinder valve 70, printing ink touches an edition roller On/Off inflator 71, damping roller On/Off air cylinder valve 72, damping roller On/Off inflator 73, input/output interface 74-1 to 74-5 and memory M.Output device 57 comprises FD driver, printing machine etc.
As shown in figure 14, memory M comprises sheet type memory M51, paper thickness memory M52, embossing plate type memory M53, embossing plate thickness memory M54, mold pressing packing material type memory M55, mold pressing packing material thickness memory M56, be used to store the memory M57 that sheet type and thickness conversion is become the tabulation of the printing gap between blanket cylinder and the impression cylinder, be used to store the memory M58 of the printing gap between blanket cylinder and the impression cylinder, be used to detect the object count memory M59 in gap between blanket cylinder and the impression cylinder, be used to detect the counting memory M60 of the counter of the currency in gap between blanket cylinder and the impression cylinder, direction of rotation memory M61, be used to detect the counting memory M62 of separated position between blanket cylinder and the impression cylinder, be used for sheet type and thickness conversion are become the memory M63 of the tabulation in mold pressing gap between blanket cylinder and the impression cylinder, be used to store the memory M64 in the reference mold pressing gap between blanket cylinder and the impression cylinder, be used to store the memory M65 that embossing plate type and thickness conversion is become the tabulation of the correcting value in gap between blanket cylinder and the impression cylinder, be used to store the memory M66 of first correcting value in mold pressing gap between blanket cylinder and the impression cylinder, be used to store the memory M67 that mold pressing packing material type and thickness conversion is become the tabulation of the correcting value in gap between blanket cylinder and the impression cylinder, be used to store the memory M68 of second correcting value in mold pressing gap between blanket cylinder and the impression cylinder and be used to store the memory M69 in the mold pressing gap between blanket cylinder and the impression cylinder.The function of each memory among the memory M will be described after a while.
When by input/output interface 74-1 when 74-5 obtains various types of input information, CPU51 moves and access RAM52 and memory M according to the program that is stored among the ROM53.ROM53 stores the printing/mold pressing option program as the dedicated program of this embodiment, the switching of described programme-control between printing and mold pressing.This program can by computer-readable storage medium (as, CD or disk) form provide.
To the process operation of being carried out by the CPU51 utilization printing/mold pressing option program of printing equipment control device 500A be described to the flow chart of 15H according to being divided into Figure 15 A.
In order to make printing machine also as molding device, operating personnel from setting device 58 to 63 import the sheet type of printing and mold pressing and thickness (paper thickness), the type and the thickness (thickness of packing material) of the mold pressing packing material of the type of the embossing plate that uses and thickness (thickness of plate) and use.The sheet type of input and the type of thickness, embossing plate type and thickness and mold pressing packing material and thickness be kept at respectively memory M51 and M52, M53 and 54 and M55 and M56 in (the step S401 among Figure 15 A is to S412).
[printing]
When carrying out printing, operating personnel are installed to blanket 95 on the blanket cylinder 86 and with plate 94 and are installed to (referring to Figure 12 A) on the plate cylinder 87.Operating personnel also will print/and mold pressing selector switch 54 switches to printed side.
In this case, when impressing start signal when being input to the printing equipment control device 500A from printing machine control device 200 (step S413 is a "Yes"), CPU51 reads the preset condition (the step S414 among Figure 15 B) of printing/mold pressing selector switch 54.CPU51 confirms that printing/mold pressing selector switch 54 is switched to printed side (step S415 is a "Yes"), and reads the tabulation (step S416) that is used for sheet type and thickness conversion are become the printing gap between blanket cylinder and the impression cylinder from memory M57.
CPU51 reads sheet type (step S417) and read paper thickness (step S418) from memory M52 from memory M51.Utilization is used for sheet type and thickness conversion are become the tabulation (it is read at step S416) of the printing gap between blanket cylinder and the impression cylinder, CPU51 obtains printing gap hp between blanket cylinder and the impression cylinder from the sheet type that reads and thickness among step S417 and S418, and stores the gap hp that is obtained among the memory M58 (step S419).
Then, CPU51 stops air cylinder valve 68 output ink foundation roller operation signals (step S420) to ink foundation roller and stops inflator 69 to activate ink foundation roller, so ink foundation roller 93 is set to the ink foundation roller mode of operation.In addition, CPU51 touches edition roller On/Off air cylinder valve 70 output activation signals (step S421) to printing ink, touches an edition roller On/Off inflator 71 to activate printing ink, so printing ink touches edition roller 88 and contacts with plate cylinder 87.CPU51 also to printing machine control device 200 send one damping roller rotation command (step S422) so that water bucket roller 90 begins rotation.In addition, CPU51 sends activation signals (step S423) to activate damping roller On/Off inflator 73 towards damping roller On/Off air cylinder valve 72, therefore damping roller 91 contact with water bucket roller 90 with plate cylinder 87.
CPU51 reads the printing gap hp (step S424) between blanket cylinder and the impression cylinder from memory M58, calculate the object count that is used to detect the gap between blanket cylinder and the impression cylinder from the blanket cylinder that reads and the printing gap hp between the impression cylinder, and store the counting that is calculated among the memory M59 (step S425).CPU51 reads the current counting (step S426) of the calculator 66 that is used to detect the currency in gap between blanket cylinder and the impression cylinder, read the counting that is used to detect the gap between blanket cylinder and the impression cylinder (step S427) that is stored among the memory M59 as object count, and current counting and object count are compared (the step S428 among Figure 15 C).
Then, with with first embodiment in same procedure (step S126 (Fig. 4 C) to step S139 (Fig. 4 D)), rotation is used to adjust the motor 65 in the gap between blanket cylinder and the impression cylinder so that current counting equals object count, thereby makes gap h and target printing gap hp coupling (step S428 (Figure 15 C) is to step S441 (Figure 15 D)) between blanket cylinder and the impression cylinder.
Then, in step S441, from the existence of the impression shutdown signal of printing machine control device 200 inputs whether CPU51 checks.During this was checked, impression cylinder 85, blanket cylinder 86, plate cylinder 87, printing ink touched edition roller 88, damping roller 91 and water bucket roller 90 is rotated further, and ink foundation roller 93 continues the ink foundation rollers operation.Therefore, the printing-ink that is provided on the blanket 95 from plate 94 is sent to by on the paper between blanket cylinder 86 and the impression cylinder 85.
[printing operation end]
When printing finishes and when printing machine control device 200 sent out impression shutdown signal (step S441 is a "Yes"), CPU51 touched edition roller On/Off air cylinder valve 70 output separate signal (step S442) printing ink is touched edition roller 88 from plate cylinder 87 separately to printing ink.CPU51 also stops air cylinder valve 68 output ink foundation roller operation stop signal (step S443) to ink foundation roller, to stop the ink foundation roller operation of ink foundation roller 93.CPU51 is also towards damping roller On/Off air cylinder valve 72 output one separate signal (step S444), separates from plate cylinder 87 and water bucket roller 90 to incite somebody to action damping roller 91.CPU51 also sends a water bucket roller to printing machine control device 200 and rotates halt instruction (step S445), to stop the rotation of water bucket roller 90.
Then, with the method identical (step S142 is to S146 (Fig. 4 D)) with first embodiment, CPU51 is to the motor driver 64 transmissions one counter clockwise direction rotate instruction that is used to adjust gap between blanket cylinder and the impression cylinder, so that blanket cylinder 86 is separated (step S446 is to step S450) from impression cylinder 85 and plate cylinder 87.Therefore, utilize the printing operation of printing equipment to finish.
[mold pressing]
When carrying out the mold pressing operation, operating personnel remove plate 94 and replace blankets 95 to be installed in (referring to Figure 12 B) on the blanket cylinder 86 embossing plate 96 from plate cylinders 87.Mold pressing packing material 97 is inserted between embossing plate 96 and the blanket cylinder 86.Printing/mold pressing selector switch 54 is switched to the mold pressing side.
In this case, when impressing start signal when being input to the printing equipment control device 500A from printing machine control device 200 (the step S413 among Figure 15 A is a "Yes"), CPU51 reads the preset condition (the step S414 among Figure 15 B) of printing/mold pressing selector switch 54.CPU51 confirms that printing/mold pressing selector switch 54 is switched to mold pressing side (step S415 is a "No"), and reads the tabulation (the step S451 of Figure 15 E) that is used for sheet type and thickness conversion are become the mold pressing gap between blanket cylinder and the impression cylinder from memory M63.
Then, CPU51 reads sheet type (step S452) and read paper thickness (step S453) from memory M52 from memory M51.Utilization becomes sheet type and thickness conversion the tabulation (it is read) in the mold pressing gap between blanket cylinder and the impression cylinder in step S451, CPU51 obtains the reference mold pressing gap hr (step S454) between blanket cylinder and the impression cylinder, from described reference gap hr, deduct the first correcting value α 1 (obtaining in the S458) in mold pressing gap between blanket cylinder and the impression cylinder and the second correcting value α 2 in the mold pressing gap blanket cylinder and the impression cylinder (obtaining in the S462), to obtain the mold pressing gap he (the step S463 among Figure 15 F) between blanket cylinder and the impression cylinder at step S459 at step S455.
Then, CPU51 stops air cylinder valve 68 output ink foundation roller operation stop signal (step S464) to stop the operation of ink foundation roller 93 to ink foundation roller.CPU51 also touches edition roller On/Off air cylinder valve 70 output one separate signal (step S465) to printing ink and separates from plate cylinder 87 printing ink is touched edition roller 88.CPU51 also sends a water bucket roller to printing machine control device 200 and rotates halt instruction (step S466) to stop the rotation of water bucket roller 90.CPU51 also separates from plate cylinder 87 and water bucket roller 90 to incite somebody to action damping roller 91 towards damping roller On/Off air cylinder valve 72 output one separate signal (step S467).
CPU51 reads the mold pressing gap he (step S468) between blanket cylinder and the impression cylinder from memory M69, calculate the object count that is used to detect the gap between blanket cylinder and the impression cylinder from the blanket cylinder that reads and the mold pressing gap he between the impression cylinder, and store described object count among the memory M59 (step S469).CPU51 reads the current counting (step S470) of the calculator 66 that is used to detect the currency in gap between blanket cylinder and the impression cylinder, from memory M59, read the counting that is used to detect the gap between blanket cylinder and the impression cylinder (step S471), and current counting and object count are compared (the step S472 among Figure 15 G) as object count.
Then, with with first embodiment in same procedure (step S166 (Fig. 4 G) to step S179 (Fig. 4 H)), rotation is used to adjust the motor 65 in the gap between blanket cylinder and the impression cylinder so that current counting equals object count, thereby makes gap h and target mold pressing gap he coupling (step S472 (Figure 15 G) is to step S485 (Figure 15 H)) between blanket cylinder and the impression cylinder.
Then, in step S485, from the existence of the impression shutdown signal of printing machine control device 200 inputs whether CPU51 checks.During this was checked, impression cylinder 85, blanket cylinder 86 and plate cylinder 87 were rotated further.Therefore, be used as embossing plate 96 mold pressings of mould by the paper (printing paper) between blanket cylinder 86 and the impression cylinder 85.
[mold pressing EO]
Provide an impression during shutdown signal (step S485 is a "Yes") when finishing printing and mold pressing and printing machine control device 200, CPU51 sends anticlockwise rotate instructions (step S486) and blanket cylinder 86 is separated (step S486 is to S490) from impression cylinder 85 and plate cylinder 87 to the motor driver 64 that is used to adjust gap between blanket cylinder and the impression cylinder.Therefore, finished the operation that utilizes printing equipment to come the mold pressing printing paper.
[the 5th embodiment]
With another exemplary web offset printing machine of describing as the 5th embodiment of conversion processing unit of the present invention, described web offset printing machine also plays molding device.
As shown in figure 16, web offset printing machine of the present invention comprises printing machine control device 200 and printing equipment control device 500B.Except printing machine control device 200, master computer 400 is also connected on the printing equipment control device 500B.
According to this embodiment, with the method identical with second embodiment, master computer 400 sends a printing/mold pressing to printing equipment control device 500B and selects signal (specifying the signal of carrying out which operation in printing operation and the mold pressing operation).With the method identical with second embodiment, stepper motor is adjusted the gap h between blanket cylinder 86 and the impression cylinder 85.
According to this embodiment, the control device 500B of printing equipment comprises CPU51, RAM 52, ROM 53, calibration switch 74, input unit 55, display 56, output device 57, sheet type setting device 58, paper thickness setting device 59, embossing plate type setting device 60, embossing plate thickness setting device 61, mold pressing packing material type setting device 62, mold pressing packing material thickness setting device 63, be used to adjust the stepper motor driver 75 in gap between blanket cylinder and the impression cylinder, be used to adjust the stepper motor 76 in gap between blanket cylinder and the impression cylinder, be used to detect the counter (rising/decline counter) 77 of the currency in gap between blanket cylinder and the impression cylinder, be used to detect the detecting sensor 78 of adjusting the calibrating position of the stepper motor in gap between blanket cylinder and the impression cylinder, ink foundation roller stops air cylinder valve 68, ink foundation roller stops inflator 69, printing ink touches an edition roller On/Off air cylinder valve 70, printing ink touches an edition roller On/Off inflator 71, the air cylinder valve 72 of damping roller On/Off, the inflator 73 of damping roller On/Off, input/output interface 79-1 to 79-6 and memory M.Output device 57 comprises FD driver, printing machine etc.
As shown in figure 17, memory M comprises sheet type memory M51, paper thickness memory M52, embossing plate type memory M53, embossing plate thickness memory M54, mold pressing packing material type memory M55, mold pressing packing material thickness memory M56, signal storage M70 is selected in printing/mold pressing, be used to store the memory M57 that sheet type and thickness conversion is become the tabulation of the printing gap between blanket cylinder and the impression cylinder, be used to store the memory M58 of the printing gap between blanket cylinder and the impression cylinder, be used to detect the object count memory M59 in the gap of blanket cylinder and impression cylinder, be used to detect the counting memory M60 of the counter of the currency in gap between blanket cylinder and the impression cylinder, storage is used to adjust the memory M71 of the amount of movement of the stepper motor in gap between blanket cylinder and the impression cylinder, storage is used to adjust the memory M72 of the absolute value of the amount of movement of the stepper motor in gap between blanket cylinder and the impression cylinder, be used to detect the counting memory M62 of the separated position between blanket cylinder and the impression cylinder, storage is used for sheet type and thickness conversion are become the memory M63 of the tabulation in the mold pressing gap between blanket cylinder and the impression cylinder, be used to store the memory M64 in the reference mold pressing gap between blanket cylinder and the impression cylinder, storage is used for embossing plate type and thickness conversion are become the memory M65 of the tabulation of the correcting value in gap between blanket cylinder and the impression cylinder, be used to store the memory M66 of first correcting value in the mold pressing gap between blanket cylinder and the impression cylinder, storage is used for mold pressing packing material type and thickness conversion are become the memory M67 of the tabulation of the correcting value in gap between blanket cylinder and the impression cylinder, be used to store the mold pressing gap between blanket cylinder and the impression cylinder second correcting value memory M68 and be used to store the memory M69 in the mold pressing gap between blanket cylinder and the impression cylinder.The function of each memory among the memory M will be described after a while.
When by input/output interface 79-1 when 79-6 obtains various types of input information, CPU51 moves and access RAM52 and memory M according to the program that is stored among the ROM53.ROM53 stores the printing/mold pressing option program as the dedicated program of this embodiment, the switching of described programme-control between printing and mold pressing.This program can by computer-readable storage medium (as, CD or disk) form provide.
To processing (processing) operation of being carried out by the CPU51 utilization printing/mold pressing option program of printing equipment control device 500B be described to the flow chart of 18I according to being divided into Figure 18 A.
In order to make printing machine also as molding device, operating personnel from setting device 58 to 63 import the sheet type of printing and mold pressing and thickness (paper thickness), the type and the thickness (thickness of packing material) of the mold pressing packing material of the type of the embossing plate that uses and thickness (thickness of plate) and use.The sheet type of input and the type of thickness, embossing plate type and thickness and mold pressing packing material and thickness be kept at respectively memory M51 and M52, M53 and 54 and M55 and M56 in (the step S501 among Figure 18 A is to S512).
When receiving the printing/mold pressing selection signal (specifying the signal of carrying out which operation in printing operation and the mold pressing operation) that is transmitted by master computer 400 (step S513 is a "Yes"), CPU51 will select the operation information (selection between the printing/mold pressing) of signal appointment to be kept at (step S514) among the memory M70 by printing/mold pressing.From the existence of the impression start signal of printing machine control device 200 input whether CPU51 also checks in step S515.
[printing]
When carrying out printing, operating personnel are installed to blanket 95 on the blanket cylinder 86 and with plate 94 and are installed to (referring to Figure 12 A) on the plate cylinder 87.In this state, master computer 400 sends one and specifies the printing/mold pressing of printing operation to select signal.
In this case, when impressing start signal when being input to the control device 500B of printing equipment from printing machine control device 200 (step S515 is a "Yes"), CPU51 reads the operation information (the step S521 among Figure 18 C) that is stored among the memory M70.CPU51 checks and to be appointed as printing operation (step S522 is a "Yes") by operation information, and reads the tabulation (step S523) that is used for sheet type and thickness conversion are become the printing gap between blanket cylinder and the impression cylinder from memory M57.
CPU51 reads sheet type (step S524) and read paper thickness (step S525) from memory M52 from memory M51.Utilization is used for sheet type and thickness conversion are become the tabulation (it is read at step S523) of the printing gap between blanket cylinder and the impression cylinder, CPU51 obtains printing gap hp between blanket cylinder and the impression cylinder from the sheet type that reads and thickness among step S524 and S525, and stores the gap hp that is obtained among the memory M58 (step S526).
Then, CPU51 stops air cylinder valve 68 output ink foundation roller operation signals (step S527) so that ink foundation roller 93 is arranged in the duty to ink foundation roller.In addition, CPU51 touches edition roller On/Off air cylinder valve 70 output one activation signals (step S528) so that printing ink touches edition roller 88 contacts with plate cylinder 87 to printing ink.CPU51 also sends a water bucket roller rotation command (step S529) so that water bucket roller 90 begins rotation to printing machine control device 200.In addition, CPU51 towards damping roller On/Off air cylinder valve 72 output one activation signals (step S530) so that damping roller 91 contact with water bucket roller 90 with plate cylinder 87.
CPU51 reads the printing gap hp (step S531) between blanket cylinder and the impression cylinder from memory M58, calculate the object count that is used to detect the gap between blanket cylinder and the impression cylinder from the blanket cylinder that reads and the printing gap hp between the impression cylinder, and store the counting that is calculated among the memory M59 (step S532).CPU51 reads the current counting (step s533) of the counter 77 that is used to detect the currency in gap between blanket cylinder and the impression cylinder, deduct current counting obtaining to be used to adjust the amount of movement Δ M of the stepper motor in gap between blanket cylinder and the impression cylinder from the object count that is used for detecting gap between blanket cylinder and the impression cylinder, and store described amount of movement Δ M among the memory M71 (step S534).
Then, with the method identical (step S235 (Fig. 8 D) is to step S244 (Fig. 8 E)) with second embodiment, CPU51 is to being used to adjust a clockwise direction rotary pulsed output order or the counter clockwise direction rotary pulsed output order of stepper motor driver 75 outputs in gap between blanket cylinder and the impression cylinder corresponding to the absolute value of mobile amount of movement Δ M, and rotate the stepper motor 76 be used to adjust gap between blanket cylinder and the impression cylinder, so gap h and the target printing gap hp between blanket cylinder and the impression cylinder be complementary (step S535 (Figure 18 D) arrives step S543 (Figure 18 D)).
Then, in step S544, from the existence of the impression shutdown signal of printing machine control device 200 inputs whether CPU51 checks.During this was checked, impression cylinder 85, blanket cylinder 86, plate cylinder 87, printing ink touched edition roller 88, damping roller 91 and water bucket roller 90 is rotated further, and ink foundation roller 93 continues the ink foundation rollers operation.Therefore, the printing ink that is provided on the blanket 95 from plate 94 is sent to by on the paper between blanket cylinder 86 and the impression cylinder 85.
[printing operation end]
When finishing printing and sending out impression during shutdown signal (step S544 is a "Yes") from printing machine control device 200, CPU51 touches edition roller On/Off air cylinder valve 70 output separate signal (step S545) printing ink is touched edition roller 88 from plate cylinder 87 separately to printing ink.CPU51 also stops air cylinder valve 68 output ink foundation roller operation stop signal (step S546) to stop the operation of ink foundation roller 93 to ink foundation roller.CPU51 also separates from plate cylinder 87 and water bucket roller 90 to incite somebody to action damping roller 91 towards damping roller On/Off air cylinder valve 72 output one separate signal (step S547).CPU51 also sends a water bucket roller to printing machine control device 200 and rotates halt instruction (step S548) to stop the rotation of water bucket roller 90.
Then, with the method identical (step S249 is to S256 (Fig. 8 E)) with second embodiment, CPU51 reads the counting (step S549) that is used to detect separated position between blanket cylinder and the impression cylinder from memory M62, deduct current counting to obtain to be used to adjust the amount of movement Δ m (step S550 and S551) of the stepper motor in gap between blanket cylinder and the impression cylinder from the counting that is used for detecting the separated position between blanket cylinder and the impression cylinder, and the stepper motor 76 that will be used to adjust gap between blanket cylinder and the impression cylinder is by a quantity (step S552 is to S556) that counterclockwise rotates through corresponding to the absolute value of the amount of movement Δ M of the stepper motor that is used to adjust gap between blanket cylinder and the impression cylinder, so that blanket cylinder 86 is separated from impression cylinder 85 and plate cylinder 87.Therefore, utilize the printing operation of printing equipment to finish.
[mold pressing]
When carrying out the mold pressing operation, operating personnel remove plate 94 and replace blankets 95 to be installed in (referring to Figure 12 B) on the blanket cylinder 86 embossing plate 96 from plate cylinders 87.Mold pressing packing material 97 is inserted between embossing plate 96 and the blanket cylinder 86.In this state, master computer 400 sends one and specifies the printing/mold pressing of mold pressing operation to select signal.
In this case, when impressing start signal when being input to the control device 500B of printing equipment from printing machine control device 200 (the step S515 among Figure 18 A is a "Yes"), CPU51 reads the operation information (the step S521 among Figure 18 C) that is stored among the memory M70.CPU51 determines that operation information specifies mold pressing operation (step S222 is a "No"), and reads the tabulation (the step S557 of Figure 18 F) that is used for sheet type and thickness conversion are become the mold pressing gap between blanket cylinder and the impression cylinder from memory M63.
Then, CPU51 reads sheet type (step S558) and read paper thickness (step S559) from memory M52 from memory M51. utilization becomes sheet type and thickness conversion the tabulation (it is read) in the mold pressing gap between blanket cylinder and the impression cylinder in step S557; CPU51 obtains the reference mold pressing gap hr (step S560) between blanket cylinder and the impression cylinder, and deducts the first correcting value α 1 (obtaining in the S564 at step s561) in mold pressing gap between blanket cylinder and the impression cylinder and the second correcting value α 2 in the mold pressing gap blanket cylinder and the impression cylinder (obtaining in the S568 at step S565) to obtain the mold pressing gap he (the step S569 among Figure 18 G) blanket cylinder and the impression cylinder from described reference gap hr.
Then, CPU51 stops air cylinder valve 68 output ink foundation roller operation stop signal (step S570) to stop the operation of ink foundation roller 93 to ink foundation roller.CPU51 also touches edition roller On/Off air cylinder valve 70 output one separate signal (step S571) to printing ink and separates from plate cylinder 87 printing ink is touched edition roller 88.CPU51 also sends a water bucket roller to printing machine control device 200 and rotates halt instruction (step S572) to stop the rotation of water bucket roller 90.CPU51 also separates from plate cylinder 87 and water bucket roller 90 to incite somebody to action damping roller 91 towards damping roller On/Off air cylinder valve 72 output one separate signal (step S573).
CPU51 reads the mold pressing gap he (step S574) between blanket cylinder and the impression cylinder from memory M69, calculate the object count that is used to detect the gap between blanket cylinder and the impression cylinder from the blanket cylinder that reads and the mold pressing gap he between the impression cylinder, and store described object count among the memory M59 (step S575).CPU51 reads the current counting (step S576) of the counter 77 that is used to detect the currency in gap between blanket cylinder and the impression cylinder, deduct current counting obtaining to be used to detect the amount of movement Δ M of the stepper motor in gap between blanket cylinder and the impression cylinder from the object count that is used for detecting gap between blanket cylinder and the impression cylinder, and store described amount of movement Δ M among the memory M71 (step S577).
Then, with the method identical (step S278 (Fig. 8 H) is to step S287 (Fig. 8 I)) with second embodiment, CPU51 is used to adjust the stepper motor 76 in gap between blanket cylinder and the impression cylinder to stepper motor driver 75 outputs that are used to adjust gap between blanket cylinder and the impression cylinder corresponding to the pulse output order of right handed pulse output order of the absolute value of mobile amount of movement Δ M or rotation counterclockwise with rotation, so that the gap h between blanket cylinder and the impression cylinder and target mold pressing gap he are complementary (step S578 (Figure 18 H) arrives step S586 (Figure 18 H)).
Then, in step S587, from the existence of the impression shutdown signal of printing machine control device 200 inputs whether CPU1 checks.During this was checked, impression cylinder 85, blanket cylinder 86 and plate cylinder 87 were rotated further.Therefore, be used as embossing plate 96 mold pressings of mould by the paper (printing paper) between blanket cylinder 86 and the impression cylinder 85.
[mold pressing EO]
When finishing printing and mold pressing and when printing machine control device 200 sends an impression shutdown signal (step S587 is a "Yes"), CPU51 reads the counting (step S588) that is used to detect the separated position between blanket cylinder and the impression cylinder from memory M62, deduct current counting to obtain to be used to adjust amount of movement Δ M (the step S589 of the stepper motor in gap between offset printing blanket cylinder and the impression blanket cylinder from the separated position counting that is used for detecting between blanket cylinder and the impression cylinder, S590), and be used in the stepper motor 76 of adjusting gap between blanket cylinder and the impression cylinder by a quantity (step S591S595) that counterclockwise turns over corresponding to the absolute value of the amount of movement Δ M of the stepper motor that is used to adjust gap between blanket cylinder and the impression cylinder, so that blanket cylinder 86 is separated from impression cylinder 85 and plate cylinder 87.Therefore, finished the operation that utilizes printing equipment to come the printed paper of mold pressing.
[calibration]
When opening calibration switch 74 (the step S516 among Figure 18 B is a "Yes"), CPU51 sends the pulse output order (step S517) of rotation counterclockwise corresponding to 1 pulse to the stepper motor driver 75 that is used to adjust gap between blanket cylinder and the impression cylinder, and checks the state (step S518) of the calibrating position detecting sensor 78 of the stepper motor 76 that is used to adjust gap between blanket cylinder and the impression cylinder.
After repeating this operation, when opening calibrating position detecting sensor 78 (step S518 is a "Yes"), to counter 77 output one reset signals (step S519) that are used to detect the currency in gap between blanket cylinder and the impression cylinder, be set to 0 with the counting of currency detection counter 77.Stop to currency detection counter 77 output reset signals (step S520), and recover to begin to count from 0 value of currency detection counter 77.
[the 6th embodiment]
With another exemplary web offset printing machine of describing as the 6th embodiment of conversion processing unit of the present invention, described web offset printing machine also plays molding device.
As shown in figure 19, the web offset printing machine of present embodiment comprises the control device 500C of printing machine control device 200 and printing equipment.According to present embodiment, with the method identical with the 3rd embodiment, at first, the initial value that printing gap hp and mold pressing gap he are set to be scheduled to, and be converted to suitable numerical value according to operating personnel's instruction thereafter.
According to this embodiment, the control device 500C of printing equipment comprises CPU51, RAM 52, ROM 53, calibration switch 74, printing/mold pressing selector switch 54, be used to adjust the gap adjustment selector switch 79 in gap between blanket cylinder and the impression cylinder, switch 80 is finished in adjustment, rising button 81, decline button 82, input unit 55, display 56, output device 57, be used to adjust the stepper motor driver 75 in gap between blanket cylinder and the impression cylinder, be used to adjust the stepper motor 76 in gap between blanket cylinder and the impression cylinder, be used to detect the counter (rising/decline counter) 77 of the currency in gap between blanket cylinder and the impression cylinder, be used to detect the calibrating position detecting sensor 78 of adjusting the calibrating position of the stepper motor in gap between blanket cylinder and the impression cylinder, ink foundation roller stops air cylinder valve 68, ink foundation roller stops inflator 69, printing ink touches an edition roller On/Off air cylinder valve 70, printing ink touches an edition roller On/Off inflator 71, damping roller On/Off air cylinder valve 72, damping roller On/Off inflator 73, internal counter 83, input/output interface 84-1 is to 84-6 and memory M.
As shown in figure 20, memory M comprises the memory M58 that is used to store printing gap between blanket cylinder and the impression cylinder, be used to detect the object count memory M59 in gap between blanket cylinder and the impression cylinder, be used to detect the counting memory M60 of the counter of the currency in gap between blanket cylinder and the impression cylinder, be used to store and be used to adjust between blanket cylinder and the impression cylinder memory M71 of the amount of movement of the stepper motor in gap between the gap blanket cylinder and impression cylinder, storage is used to adjust the memory M72 of the absolute value of the amount of movement of the stepper motor in gap between blanket cylinder and the impression cylinder, be used to detect the counting memory M62 of separated position between blanket cylinder and the impression cylinder, storage is to the memory M73 of the stand-by period that is used to adjust the output order of the stepper motor driver in gap between blanket cylinder and the impression cylinder and be used to store the memory M69 in mold pressing gap between blanket cylinder and the impression cylinder.The function of each memory among the memory M will be described after a while.
When by input/output interface 84-1 when 84-6 obtains various types of input information, CPU51 moves and access RAM52 and memory M according to the program that is stored among the ROM53.ROM53 memory print/mold pressing option program (as the specific program of this embodiment), the switching of described programme-control between printing and mold pressing.This program can by computer-readable storage medium (as, CD or disk) form provide.
To utilize the performed process operation of printing/mold pressing option program according to being divided into the CPU51 that Figure 21 A describes by the control device 500C of printing equipment to the flow chart of 21H.
[printing]
When carrying out printing, operating personnel are installed to blanket 95 on the blanket cylinder 86 and with plate 94 and are installed to (referring to Figure 12 A) on the plate cylinder 87.Operating personnel also will print/and mold pressing selector switch 54 switches to printed side.
In this state, when impressing start signal (the step S606 Figure 21 A is a "Yes") from printing machine control device 200 to the control device 500C of printing equipment input one, CPU51 reads the preset condition (step S607) of printing/mold pressing selector switch 54.CPU51 determines that printing/mold pressing selector switch 54 is switched to printed side (step S608 is a "Yes"), and stops air cylinder valve 68 outputs one ink foundation roller operation signal (step S609) ink foundation roller 93 is set to the duty of ink foundation roller to ink foundation roller.CPU51 also touches edition roller On/Off air cylinder valve 70 output one activation signals (step S610) so that printing ink touches edition roller 88 contacts with plate cylinder 87 to printing ink.CPU51 also sends the rotation command (step S611) of a water bucket roller so that water bucket roller 90 begins rotation to printing machine control device 200.CPU51 also towards damping roller On/Off air cylinder valve 72 output one activation signals (step S612) so that damping roller 91 contact with water bucket roller 90 with plate cylinder 87.
CPU51 reads the printing gap hp (step S613) between blanket cylinder and the impression cylinder from memory M58, calculate the object count that is used to detect gap between blanket cylinder and the impression cylinder from the blanket cylinder that reads and the printing gap hp between the impression cylinder, and store the counting that is calculated among the memory M59 (step S614).CPU51 reads the current counting (step S615) of the counter 77 that is used to detect the currency in gap between blanket cylinder and the impression cylinder, deduct current counting obtaining to be used to detect the amount of movement Δ M of the stepper motor in gap between blanket cylinder and the impression cylinder from the object count that is used for detecting gap between blanket cylinder and the impression cylinder, and store described amount of movement Δ M among the memory M71 (Figure 21 B step S616).
Then, with the method identical (step S315 (Figure 11 B) is to step S324 (Figure 11 C)) with the 3rd embodiment of first invention, to being used to adjust a right handed pulse output order or the counter clockwise direction rotary pulsed output order of stepper motor driver 75 outputs in gap between blanket cylinder and the impression cylinder corresponding to the absolute value of amount of movement Δ M, be used to adjust the stepper motor 76 in gap between blanket cylinder and the impression cylinder with rotation, so gap h and the target printing gap hp between blanket cylinder and the impression cylinder be complementary (step S617 (Figure 21 b) arrives step S625 (Figure 21 B)).
Then, in step S626, from the existence of the impression shutdown signal of printing machine control device 200 inputs whether CPU51 checks.During this was checked, impression cylinder 85, blanket cylinder 86, plate cylinder 87, printing ink touched edition roller 88, damping roller 91 and water bucket roller 90 is rotated further, and ink foundation roller 93 continues the ink foundation rollers operation.Therefore, the printing ink that is provided on the blanket 95 from plate 94 is sent to by on the paper between blanket cylinder 86 and the impression cylinder 85.
[instruction of the printing gap hp between blanket cylinder and the impression cylinder]
Operating personnel extract paper that was printed and the state of checking printing out.According to described inspection, if operating personnel determine adjust the anterior diastema of working as between blanket cylinder and the impression cylinder, then he opens and is used to adjust the gap adjustment selector switch 79 in gap between blanket cylinder and the impression cylinder and operate rising button 81 or decline button 82.Therefore, operating personnel by and the step S335 of the 3rd embodiment control printing gap hp (the step S639 among Figure 21 D is to S658) between blanket cylinder and the impression cylinder to the identical method of S354 (Figure 11 D).
[printing operation end]
When finishing printing and sending out impression during shutdown signal (the step S626 Figure 21 C is a "Yes") from printing machine control device 200, CPU51 touches edition roller On/Off air cylinder valve 70 output separate signal (step S627) printing ink is touched edition roller 88 from plate cylinder 87 separately to printing ink.CPU51 also stops air cylinder valve 68 output ink foundation roller operation stop signal (step S628) to stop the ink foundation roller operation of ink foundation roller 93 to ink foundation roller.CPU51 also separates from plate cylinder 87 and water bucket roller 90 to incite somebody to action damping roller 91 towards damping roller On/Off air cylinder valve 72 output one separate signal (step S629).CPU51 also sends a water bucket roller to printing machine control device 200 and rotates halt instruction (step S630) to stop the rotation of water bucket roller 90.
Then, with the method identical (step S327 is to S334 (Figure 11 C)) with the 3rd embodiment, CPU51 reads the counting (step S631) that is used to detect separated position between blanket cylinder and the impression cylinder from memory M62, deduct current counting obtaining to be used to adjust the amount of movement Δ M (step S632 and S633) of the stepper motor in gap between blanket cylinder and the impression cylinder from the counting that is used for detecting the separated position between blanket cylinder and the impression cylinder, and the stepper motor 76 that will be used to adjust gap between blanket cylinder and the impression cylinder is by counterclockwise rotating through a quantity (step S634 is to S638) corresponding to the absolute value of the amount of movement Δ M of the stepper motor that is used to adjust gap between blanket cylinder and the impression cylinder so that blanket cylinder 86 is separated from impression cylinder 85 and plate cylinder 87.Therefore, utilize the printing operation of printing equipment to finish.
[mold pressing]
When carrying out the mold pressing operation, operating personnel remove plate 94 and replace blankets 95 to be installed in (referring to Figure 12 B) on the blanket cylinder 86 embossing plate 96 from plate cylinders 87.Mold pressing packing material 97 is inserted between embossing plate 96 and the blanket cylinder 86.In addition, printing/mold pressing selector switch 54 is switched to the mold pressing side.
In this state, when from printing machine control device 200 during to the control device 500C of printing equipment input one impression start signal (the step S606 Figure 21 A is a "Yes"), CPU51 reads the preset condition (step S607) of printing/mold pressing selector switch 54.CPU51 determines that printing/mold pressing selector switch 54 is switched to mold pressing side (step S608 is a "No"), and stops air cylinder valve 68 output one ink foundation roller operation stop signal (the step S659 among Figure 21 E) to stop the operation of ink foundation roller 93 to ink foundation roller.CPU51 also touches edition roller On/Off air cylinder valve 70 output one separate signal (step S660) to printing ink and separates from plate cylinder 87 printing ink is touched edition roller 88.CPU51 also sends a water bucket roller 90 to printing machine control device 200 and rotates halt instruction (step S661) to stop the rotation of water bucket roller 90.CPU51 also separates from plate cylinder 87 and water bucket roller 90 to incite somebody to action damping roller 91 towards damping roller On/Off air cylinder valve 72 output one separate signal (step S662).
CPU51 reads the mold pressing gap he (step S663) between blanket cylinder and the impression cylinder from memory M69, calculate the object count that is used to detect gap between blanket cylinder and the impression cylinder from the blanket cylinder that reads and the mold pressing gap he between the impression cylinder, and store described object count among the memory M59 (step S664).CPU51 reads the current counting (step S665) of the counter 77 that is used to detect the currency in gap between blanket cylinder and the impression cylinder, deduct current counting obtaining to be used to detect the amount of movement Δ m of the stepper motor in gap between blanket cylinder and the impression cylinder from the object count that is used for detecting gap between blanket cylinder and the impression cylinder, and store described amount of movement Δ M among the memory M71 (step S666).
Then, with the method identical (step S361 (Figure 11 F) is to step S370 (Figure 11 G)) with the 3rd embodiment, CPU51 to stepper motor driver 75 output be used to adjust gap between blanket cylinder and the impression cylinder corresponding to a right handed pulse output order of the absolute value of amount of movement Δ M or the pulse output order of rotation counterclockwise, be used to adjust the stepper motor 76 in gap between blanket cylinder and the impression cylinder with rotation, so that gap h between blanket cylinder and the impression cylinder and target mold pressing gap he are complementary (step S667 (Figure 21 F) is to step S675 (Figure 21 F)).
Then, in step S676, from the existence of the impression shutdown signal of printing machine control device 200 inputs whether CPU51 checks.During this was checked, impression cylinder 85, blanket cylinder 86 and plate cylinder 87 were rotated further.Therefore, be used as embossing plate 96 mold pressings of mould by the paper (printing paper) between blanket cylinder 86 and the impression cylinder 85.
[instruction of mold pressing gap hp between blanket cylinder and the impression cylinder]
Operating personnel extract paper that was molded and the state of checking mold pressing out.According to described inspection, if operating personnel determine adjust the anterior diastema of working as between blanket cylinder and the impression cylinder, then he opens and is used to adjust the gap adjustment selector switch 79 in gap between blanket cylinder and the impression cylinder and operate rising button 81 or decline button 82.Therefore, operating personnel by and the step S379 of the 3rd embodiment control mold pressing gap (the step S685 among Figure 21 H is to S704) between blanket cylinder and the impression cylinder to the identical method of S398 (Figure 11 H).
[mold pressing EO]
When finishing printing and mold pressing and when printing machine control device 200 sends an impression shutdown signal (the step S676 Figure 21 G is a "Yes"), CPU51 reads the counting (step S677) that is used to detect the separated position between blanket cylinder and the impression cylinder from memory M62, deduct current counting to obtain to be used to adjust amount of movement Δ M (the step S678 of the stepper motor in gap between offset printing blanket cylinder and the impression blanket cylinder from the counting that is used for detecting the separated position between blanket cylinder and the impression cylinder, S679), and be used in the stepper motor 76 of adjusting gap between blanket cylinder and the impression cylinder by a quantity (step S680 is to S684) that counterclockwise turns over corresponding to the absolute value of the amount of movement Δ M of the stepper motor that is used to adjust gap between blanket cylinder and the impression cylinder, so that blanket cylinder 86 is separated from impression cylinder 85 and plate cylinder 87.Therefore, finished the operation that utilizes printing equipment to come the mold pressing printing paper.
[calibration]
When opening calibration switch 74 (the step S601 among Figure 21 A is a "Yes"), CPU51 sends pulse output order (step S602) corresponding to the counter clockwise direction rotation of 1 pulse to the stepper motor driver 75 that is used to adjust gap between blanket cylinder and the impression cylinder, and checks the state (step S603) of the calibrating position detecting sensor 78 of the stepper motor 76 that is used to adjust gap between blanket cylinder and the impression cylinder.
After repeating this operation, when opening calibrating position detecting sensor 78 (step S603 is a "Yes"), to counter 77 output one reset signals (step S604) that are used to detect the currency in gap between blanket cylinder and the impression cylinder, be set to 0 with the counting of currency detection counter 77.Stop to currency detection counter 77 output reset signals (step S605), and recover to begin to count from 0 value of currency detection counter 77.
In aforesaid first to the 3rd embodiment, embossing plate 45 is installed on the painting drum 41 rather than is installed in coating and transmits on the body (coated panel 44, blanket etc.), and as embossing plate 45 mold pressings of mould by the paper between painting drum 41 and the embossing plate 45.So, in the above-described embodiments,, just do not needed the molding device of special-purpose embossing press or special use because spreader also plays molding device.Therefore, only need littler space and low-cost just can the mold pressing printing paper.
In above-mentioned the 4th to the 6th embodiment, replace blanket 95 to be installed on the blanket cylinder 86 embossing plate 96, and impress by the paper between blanket cylinder 86 and the impression cylinder 85 as the embossing plate 96 of mould.So, in the above-described embodiments,, just do not needed the molding device of special-purpose embossing press or special use because the web offset printing machine also plays the effect of molding device.Therefore, only need littler space and low-cost just can the mold pressing printing paper.
Now sum up above-mentioned first to the 6th embodiment.Comprise first and second cylinder of being arranged opposite to each other, will be installed in a plurality of installation bodies and a control device on the cylinder (being second tin roller in this case) in first and second cylinders respectively as the conversion processing unit (plant) of the embodiment of the invention, described control device is according to being installed in installation body conversion on the second tin roller to the control of at least the first and second cylinders.
About the relation of first to the 3rd embodiment, first and second cylinders correspond respectively to impression cylinder 40 and painting drum 41.A plurality of installation bodies are processed by different way by the paper between first and second cylinders.In described installation body, one body is installed and body is installed corresponding to coating transmission body (as coated panel 44) corresponding to embossing plate 45 and another.Control device is corresponding to spreader control device 100A any one in the 100C.Further describe control device with reference to Figure 22.
Control device 100 shown in Figure 22 comprises coating controller 101 and mold pressing controller 102.101 controls of coating controller will be operated by the coating that applies of coated panel 44 on paper from varnish feedway 43 or 50 varnish of supplying with.About first embodiment, the process of the step S146 of the step S116 among the coating controller 101 execution graph 4B in Fig. 4 D.About second embodiment, the process of the step S256 of the step S223 among the coating controller 101 execution graph 8C in Fig. 8 E.About the 3rd embodiment, the process of the step S334 of the step S309 among the coating controller 101 execution graph 11A in Figure 11 C.Response coating instruction, coating controller 101 (for example is set to the varnish supply condition with varnish feedway 43 or 50 especially, step S120 among Fig. 4 B and S121) and be coating clearance (for example, the step S138 of the step S122 of the step S116 among Fig. 4 B in S119, Fig. 4 B in Fig. 4 D) with the clearance control between painting drum 41 and the impression cylinder 40.
The mold pressing of embossing plate 45 as mould used in 102 controls of mold pressing controller.Consider first embodiment, the process of the step S184 of the step S147 among the mold pressing controller 102 execution graph 4E in Fig. 4 H.Consider second embodiment, the process of the step S295 of the step S257 among the mold pressing controller 102 execution graph 8F in Fig. 8 I.Consider the 3rd embodiment, the process of the step S378 of the step S335 among the mold pressing controller 102 execution graph 11D in Figure 11 G.Response mold pressing instruction, mold pressing controller 102 is set to varnish feedway 43 or 50 varnish especially and (for example supplies with halted state, step S160 among Fig. 4 F and S161) and be mold pressing gap (for example, the step S159 of the step S147 among Fig. 4 E in Fig. 4 F, the step S178 of step S162 in Fig. 4 H among Fig. 4 F) with the clearance control between painting drum 41 and the impression cylinder 40.
To the relation of the 4th to the 6th embodiment be described.First and second cylinders correspond respectively to impression cylinder 85 and blanket cylinder 86.A plurality of installation bodies are differently processed by the thin slice between first and second cylinders.In body is installed, body is installed corresponding to embossing plate 96 and another is corresponding to blanket 95 for one.Control device is corresponding to any one in the 500C of the control device 500A of printing equipment.Further describe described control device with reference to Figure 23.
Control device 500 shown in Figure 23 comprises print controller 501 and mold pressing controller 502.Print controller 501 controls will be sent to by the thin slice of blanket 95 or the printing operation on the paper by the printing ink that ink feeder 92 is supplied with.Consider the 4th embodiment, the process of the step S450 of the step S416 among the driving governor 501 execution graph 15B in Figure 15 D.Consider the 5th embodiment, the process of the step S556 of the step S523 among the print controller 501 execution graph 18C in Figure 18 E.Consider the 6th embodiment, the process of the step S638 of the step S609 among the print controller 501 execution graph 21A in Figure 21 C.The response print order, print controller 501 (for example is set to the inking state with ink feeder 92 especially, step S420 among Figure 15 B is to S423) and be printing gap (for example, the step s440 of the step S428 of the step S416 among Figure 15 B in S419, Figure 15 B in Figure 15 D) with the clearance control between blanket cylinder 86 and the impression cylinder 85.
The mold pressing of embossing plate 96 as mould used in 102 controls of mold pressing controller.Consider the 4th embodiment, the process of the step S490 of the step S451 among the mold pressing controller 502 execution graph 15E in Figure 15 H.Consider the 5th embodiment, the process of the step S595 of the step S557 among the mold pressing controller 502 execution graph 18F in Figure 18 I.Consider the 6th embodiment, the process of the step S684 of the step S639 among the mold pressing controller 502 execution graph 21D in Figure 21 G.The 502 response mold pressing instructions of pressing mold pressure-controlled device (for example are set to the inking halted state with ink feeder 92 especially, step S464 among Figure 15 F is to S467) and be mold pressing gap (for example, the step S463 of the step S451 among Figure 15 E in Figure 15 F, the step S484 of step S468 in Figure 15 H among Figure 15 F) with the clearance control between blanket cylinder 86 and the impression cylinder 85.
Though with paper is the target thin slice that example has been described processing, the target thin slice of processing can also be any kind except paper.For example, the film of making by synthetic resin, vinyl etc., plastic tab, decorative laminate thin slice or can be the editing objective thin slice as the packing board of corrugated cardboard.The thin slice that is molded can be the thin slice of varnishing, the thin slice that is printed or the thin slice of not varnishing or not being printed.

Claims (6)

1. switch-over processing method is characterized in that may further comprise the steps:
Utilization be installed in and the circumferential surface of the second tin roller of the first cylinder positioned opposite on first body (44,95) is installed is carried out and processing by first on the thin slice between first cylinder (40,85) and the second tin roller (41,86); With
Utilization is installed in second on the circumferential surface of described second tin roller and body (45,96) is installed is replaced first body is installed is carried out by second processing that is different from first processing on the described thin slice between described first cylinder and the described second tin roller;
Carry out the embossing plate of second processing steps use, and described second processing comprises the mold pressing step of use embossing plate (45,96) as mould as the second installation body;
Carry out first processing steps and use impression cylinder (40), transmit body (44), and described first processing comprises and will be coated to from the varnish that varnish feedway (43,50) is supplied with by the application step on the thin slice that transmits body as the painting drum (41) of second tin roller with as first coating that body is installed as first cylinder;
Described application step may further comprise the steps: the varnish feedway is set to the varnish supply condition, and with the clearance control between painting drum and the impression cylinder be coating clearance and
Described mold pressing step may further comprise the steps: the varnish feedway is set to varnish and supplies with halted state, and is the mold pressing gap with the clearance control between painting drum and the impression cylinder;
Control step in the described mold pressing step comprise according to the type of thin slice and thickness obtain the step in the mold pressing gap between painting drum and the impression cylinder, according to the type of inserting the mold pressing packing material (46) between embossing plate and the painting drum and step that thickness obtains the mold pressing gap between painting drum and the impression cylinder and the step that obtains the mold pressing gap between painting drum and the impression cylinder according to the type and the thickness of embossing plate.
2. switch-over processing method is characterized in that may further comprise the steps:
Utilization be installed in and the circumferential surface of the second tin roller of the first cylinder positioned opposite on first body (44,95) is installed is carried out and processing by first on the thin slice between first cylinder (40,85) and the second tin roller (41,86); With
Utilization is installed in second on the circumferential surface of described second tin roller and body (45,96) is installed is replaced first body is installed is carried out by second processing that is different from first processing on the described thin slice between described first cylinder and the described second tin roller;
Carry out the embossing plate of second processing steps use, and described second processing comprises the mold pressing step of use embossing plate (45,96) as mould as the second installation body;
Carry out first processing steps use impression cylinder (85) as first cylinder, as the blanket cylinder (86) of second tin roller with as first blanket (95) that body is installed, and described first processing comprises and will be sent to the print steps of thin slice from the printing-ink that ink feeder (92) is supplied with by blanket;
Print steps may further comprise the steps: ink feeder be set to the inking state and
With the clearance control between blanket cylinder and the impression cylinder be printing gap and
The mold pressing step may further comprise the steps: ink feeder be set to the inking halted state and
With the clearance control between blanket cylinder and the impression cylinder is the mold pressing gap;
Control step in the mold pressing step comprise according to the type of thin slice and thickness obtain the step in the mold pressing gap between blanket cylinder and the impression cylinder, according to the type of inserting the mold pressing packing material (97) between embossing plate and the blanket cylinder and step that thickness obtains the mold pressing gap between blanket cylinder and the impression cylinder and the step that obtains the mold pressing gap between blanket cylinder and the impression cylinder according to the type and the thickness of embossing plate.
3. conversion processing unit (plant) is characterized in that comprising:
First cylinder respect to one another (40,85) and second tin roller (41,86);
Be installed on the circumferential surface of described second tin roller (41,86) and carry out on by the thin slice between described first cylinder and the described second tin roller a plurality of installation bodies (44,45,95,96) of different processing respectively; With
Control device (100A-100C, 500A-500C), it is changed at least one the control in described first cylinder and the described second tin roller corresponding to being installed in installation body on the described second tin roller;
In described a plurality of installation body one comprise embossing plate (45,96) and
Described control device comprises the mold pressing controller (102,502) that utilizes described embossing plate to control mold pressing as mould;
Described device also comprises the varnish feedway (43,50) of supplying with varnish, wherein said first cylinder comprises impression cylinder (40), described second tin roller comprises painting drum (41), in described a plurality of installation body another comprises that coating transmits body (44), comprise coating controller (101) with described control device, its control will be applied to the application step of thin slice from the varnish that described varnish feedway is supplied with by described transmission body;
The described varnish feedway of described coating controller response coating instruction is set to the varnish supply condition, and with the clearance control between described painting drum and the described impression cylinder be coating clearance and
The described varnish feedway of described mold pressing controller response mold pressing instruction is set to varnish and supplies with halted state, and is the mold pressing gap with the clearance control between described painting drum and the described impression cylinder;
Described mold pressing controller according to the type of thin slice and thickness obtain between described painting drum and the impression cylinder the mold pressing gap, obtain the mold pressing gap between described painting drum and the impression cylinder and obtain mold pressing gap between described painting drum and the described impression cylinder according to the type of inserting the mold pressing packing material (46) between embossing plate and the painting drum and thickness according to the type of described embossing plate and thickness.
4. device as claimed in claim 3, wherein said thin slice comprises paper.
5. conversion processing unit (plant) is characterized in that comprising:
First cylinder respect to one another (40,85) and second tin roller (41,86);
Be installed on the circumferential surface of described second tin roller (41,86) and carry out on by the thin slice between described first cylinder and the described second tin roller a plurality of installation bodies (44,45,95,96) of different processing respectively; With
Control device (100A-100C, 500A-500C), it is changed at least one the control in described first cylinder and the described second tin roller corresponding to being installed in installation body on the described second tin roller;
In described a plurality of installation body one comprise embossing plate (45,96) and
Described control device comprises the mold pressing controller (102,502) that utilizes described embossing plate to control mold pressing as mould;
Described device also comprises an ink feeder (92) of supplying with printing ink,
Wherein said first cylinder comprises impression cylinder (85), described second tin roller comprises blanket cylinder (86), in described a plurality of installation body another comprises blanket (95), comprise print controller (501) with described control device, its control will be sent to the print steps of thin slice from the printing ink that described ink feeder is supplied with by described blanket;
The described ink feeder of described print controller response print order is set to the inking state, and with the clearance control between described blanket cylinder and the described impression cylinder be printing gap and
The described ink feeder of described mold pressing controller response mold pressing instruction is set to the inking halted state, and is the mold pressing gap with the clearance control between described blanket cylinder and the described impression cylinder;
Described mold pressing controller according to the type of thin slice and thickness obtain between described blanket cylinder and the described impression cylinder the mold pressing gap, obtain the mold pressing gap between described blanket cylinder and the described impression cylinder and obtain mold pressing gap between described blanket cylinder and the described impression cylinder according to the type of inserting the mold pressing packing material (97) between embossing plate and the blanket cylinder and thickness according to the type of described embossing plate and thickness.
6. device as claimed in claim 5, wherein said thin slice comprises paper.
CN200810131473XA 2007-01-25 2008-01-25 Switch-over processing method and apparatus Expired - Fee Related CN101310978B (en)

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