CN101306287A - Aerosol dust falling system - Google Patents

Aerosol dust falling system Download PDF

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Publication number
CN101306287A
CN101306287A CNA2008100522044A CN200810052204A CN101306287A CN 101306287 A CN101306287 A CN 101306287A CN A2008100522044 A CNA2008100522044 A CN A2008100522044A CN 200810052204 A CN200810052204 A CN 200810052204A CN 101306287 A CN101306287 A CN 101306287A
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China
Prior art keywords
liquid
aerosol
gas
control module
air
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Pending
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CNA2008100522044A
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Chinese (zh)
Inventor
王凯
冯宝澔
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Tianjin Chengke Automation Engineering & Technology Co Ltd
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Tianjin Chengke Automation Engineering & Technology Co Ltd
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Priority to CNA2008100522044A priority Critical patent/CN101306287A/en
Publication of CN101306287A publication Critical patent/CN101306287A/en
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Abstract

The invention relates to an air spray dust suppression system which is characterized in that the system comprises at least one air spray control box, an external pipeline system and a spray device; the air spray control box comprises a control system, a liquid control unit and an air control unit; the external pipeline system comprises a liquid pipeline and an air pipeline, and the spray device is arranged at the convergence of the liquid pipeline and the air pipeline. The air spray control box of the invention is a control center of the air spray dust suppression system for realizing the collection of liquid and gas and the pressure regulation; the external pipeline system is respectively connected with the liquid control unit and the air control unit in the air spray control box for realizing the filtration of the liquid and the air and the opening and the closing of the two lines of the liquid and the air; the spray device is arranged at the convergence of the liquid pipeline and the air pipeline and is a terminal device for achieving the purpose of dust suppression. The system has the advantages of good atomization effect, good water-saving performance, little possibility of pipeline blockage, good pressure regulation, etc.

Description

Aerosol dust falling system
Technical field
The present invention relates to aerosol dust falling equipment, particularly a kind of industry spot liquids and gases of realizing mix the aerosol dust falling system that reaches the depositing dust purpose.
Background technology
At present, because industrial dust is the key factor that influences industrial environment,, need carry out measures such as effective depositing dust and dust suppression to industry spot for to site environment and the able-bodied consideration of staff.
Traditional dust-removing method mainly contain following some:
1, electric precipitation: its equipment is huge, and it is many to expend metal material, needs high-voltage transforming and rectifying installation, invests higher; Simultaneously the technical merit of making, installing and managing is had relatively high expectations; Efficiency of dust collection is influenced greatly by dust specific resistance, and when dust resistance is excessive or too small, if do not take certain measure, efficiency of dust collection will be affected; Do not possess off-line maintenance function, in case equipment break down, can only shutdown maintenance, otherwise will move in spite of illness.
2, bag-type dust: being used to purify when containing the strong dust of mist of oil, water smoke and caking property has corresponding requirements to filtrate; Sack cleaner purifies needs explosion precaution when explosion danger being arranged or having the dusty gas of spark; When being used to handle the high dusty gas of relative humidity, need take insulation measure (particularly winter), in order to avoid cause " sticking with paste bag " because of dewfall; When being used for purifying when being corrosive gas, need select suitable corrosion-resistant filtrate for use; Be used to handle high-temperature flue gas and need take cooling measure, below the temperature that the cigarette temperature drop be can bear to the filter bag long-term operation, and adopt resistant to elevated temperatures filtrate as far as possible.
3, water mist dust-removing: the filtering accuracy for the water source is had relatively high expectations, and does not reach easy blockage phenomenon when requiring when filtering precision; Cross when low when hydraulic pressure, it is insufficient to spray water smoke, and dust-laying effect is undesirable; When hydraulic pressure was too high, easy damaged equipment also caused the equipment cisco unity malfunction; Need take the insulation measure winter, otherwise bursting by freezing easily.
Therefore, providing a kind of industry spot liquids and gases of realizing to mix the aerosol dust falling system that reaches the depositing dust purpose, is one of the current urgency of this field scientific research personnel difficult problem to be solved.
Summary of the invention
The objective of the invention is to overcome above-mentioned the deficiencies in the prior art part, be embodied as the removing of industry spot dust, the dust pelletizing system that a kind of atomizing effect is good, water-saving performance is good, pipeline is difficult for obstruction, the pressure modulability is good is provided.
The technical solution adopted in the present invention is for achieving the above object:
A kind of aerosol dust falling system is characterized in that described system comprises at least one aerosol control cabinet and external pipeline system and sprayer unit; Described aerosol control cabinet comprises control system, liquid control module and gas control module; Described external pipeline system comprises liquid line and gas piping, and described sprayer unit is located at the junction of liquid line and gas piping, for reaching the terminal device of depositing dust purpose; Described aerosol control cabinet is an aerosol dust falling system control centre, realizes the collection and the pressure of liquids and gases are regulated by liquid control module and gas control module; The liquid line that described external pipeline system comprises and gas piping respectively with the aerosol control cabinet in the liquid control module link to each other with the gas control module, realize to the filtration of liquids and gases and to the opening and closing of gas-liquid two-way.
Described liquid control module is connected and composed by parts such as water pump, strainer valve, electric node manometer, pressure regulator, check valves.
Described gas control module is connected and composed by parts such as air compressor machine, air accumulator, strainer valve, pressure regulator, check valves.
Described liquid line is connected and composed by parts such as strainer valve, hand valve, magnetic valves.
Described gas piping is connected and composed by parts such as strainer valve, hand valve, magnetic valves.
That described sprayer unit is selected is circular, wide-angle is circular, 360 ° of annulars, fan-shaped and deflection is fan-shaped and make and spray the shower nozzle of particle diameter between 1 μ m-10 μ m.
Aerosol control cabinet of the present invention is by inner liquid control module and gas control module, realizes to the collection of liquids and gases with to its open and close controlling; Liquid is by the water pump supercharging in the aerosol control cabinet and enter the liquid main line, strainer valve at first enters filtration to liquid on the liquid main line, then pressure regulator is adjusted to fluid pressure the pressure limit that is fit to the normal operation of system, the break-make of check valve control liquid, when check valve is opened, liquid enters the outer liquid line of case, and when closed check valve, liquid stops to enter the outer liquid line of case; Gas enters air compressor machine in the case by the air inlet of aerosol control cabinet, go into air accumulator through overcompression is laggard, realization is to the collection of gas, strainer valve on the gas main line filters gas, then by pressure regulator gas pressure is adjusted to the pressure limit that is fit to the normal operation of system, the break-make of check valve control gas, when check valve is opened, gas enters the outer gas main line of case, and when closed check valve, gas stops to enter the outer gas main line of case; Case inner control system can control the operation of whole system and stop, and when change-over switch was got to auto state, the switching value signal of control system receiving sensor was controlled the start and stop of magnetic valve, and realizes the time-delay control to magnetic valve; When change-over switch knocked manual state down, the staff can carry out control operation to magnetic valve by the band button on the panel.
The invention has the beneficial effects as follows:
Be directed to the dedusting method of other form, as bag-type dust, dry dust removal, electric precipitation etc., the less investment of aerosol dust pelletizing system equipment, easy to operate, the automaticity height, floor space is little, and water consumption is little, and operating cost is low, non-secondary pollution.
Compare the water mist dust-removing system that generally adopts at present and have incomparable advantage especially:
(1) atomizing effect is good, and aerosol dedusting particle water diameter is 1 μ m-10 μ m, only is 1/10 of water mist dust-removing particle, combines with the dust molecule easilier, reaches the purpose of dust suppression.
(2) water-saving performance is good, and the aerosol dedusting fully atomizes water, and injection flow rate only is 1/8 of a water mist dust-removing, and it is wet excessively that this has just guaranteed coal can not to be beaten in dedusting, thereby avoid the coal spout phenomenon of blocking.
(3) pipeline is difficult for stopping up, because the flushing water that adopt at power plant or harbour mostly is a secondary recovery water, contains certain impurity in the water, and the time has been grown, and causes equipment such as pipeline, nozzle, magnetic valve to stop up easily, thereby influences the normal use of entire equipment.In the aerosol dust pelletizing system, by programme-control, regularly use the high pressure draught flushing pipe, the prevention line clogging has avoided the interior ponding of pipeline to freeze simultaneously.
(4) the pressure modulability is good, and the aerosol dust pelletizing system has disposed booster water pump, air pump, simultaneously pressure-regulating device has been installed on pipeline, can regulate water, atmospheric pressure in the pipeline easily, thus the control spray effect.
Description of drawings
Fig. 1 is a system architecture connection diagram of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing and preferred embodiment, to according to the specific embodiment provided by the invention, structure, details are as follows for feature:
As shown in Figure 1, system of the present invention comprises aerosol control cabinet 3 and external pipeline system and sprayer unit 14, has functions such as supercharging, pressure regulation, filtration.Described aerosol control cabinet 3 comprises control system 9, liquid control module and gas control module; Described external pipeline system comprises liquid line and gas piping, and described sprayer unit 14 is located at the junction of liquid line and gas piping.
Described liquid control module is connected and composed by parts such as water pump 4, strainer valve 5, electric node manometer 6, pressure regulator 7, check valves 8.
Described gas control module is connected and composed by parts such as air compressor machine 10, air accumulator 11, strainer valve 5, pressure regulator 7, check valves 8.
Described liquid line and gas piping are connected and composed by parts such as strainer valve 5, hand valve 12, magnetic valves 13 respectively.
Native system adopts automated procedures control, automatically the aerosol device is put into operation by run signal and the stream of the coal on the belt signal that detects belt, simultaneity factor can be accepted the order of long-range stored program controlled, and remote opening is closed aerosol system, and on-the-spot signal of interest is delivered to stored program controlled.
When material-transporting system had material, signal was sent to control system, and the PLC in the control system sends signal, opens solenoid valve.
As shown in Figure 1, gas and liquid enter pipeline by the water inlet 1 and the air inlet 2 of aerosol control cabinet 3 respectively.The aqueous vapor two-way is opened simultaneously: liquid at first enters water pump 4 after entering pipeline, 4 pairs of liquid of water pump carry out supercharging, process trap valve 5 before entering main line, system at first once filters liquid, and electric node manometer 6 detects the pressure after the liquid supercharging, fluid pressure is transferred to the pressure limit that is fit to system works by pressure regulator 7, but when check valve 8 is opened, liquid enters the outer liquid main line of case, and with the impurity filtering in the liquid, liquid is by magnetic valve 13 by strainer valve 5.Gas at first enters air compressor machine 10 from air inlet 2 and compresses, enter air accumulator 11 then, enter before the main line at first through trap valve 5 it is filtered, pressure regulator 7 will be adjusted in the pressure limit that is fit to the normal operation of system from the pressure that air accumulator 11 enters the gas of gas main line, when check valve 8 is opened, gas enters the outer gas main line of case, strainer valve 5 filters the gas in the pipeline, gas filters out impurities the back by magnetic valve 13 through trap valve, and evenly mix with liquid, sprayer unit 14 begins to spray water smoke.
When no material in the material-transporting system passed through, the PLC in the control system sent signal and gives magnetic valve, closed electromagnetic valve, and liquid line is at first closed, and gas piping is closed behind the delay time that sets, and sprayer unit stops spraying.
That described sprayer unit 14 is selected is circular, wide-angle is circular, 360 ° of annulars, fan-shaped and deflection is fan-shaped and make and spray the shower nozzle of particle diameter between 1 μ m-10 μ m, make sprinkling water smoke be difformity, simultaneously can select different precision, effectively adsorb being suspended in airborne dust, make the sedimentation of dust gravitate, thereby reach the effect of dust suppression.
This system also can set pre-spray time and turn off delay time by control system according to field condition.
Above-mentioned with reference to embodiment to the detailed description that this aerosol dust falling system carries out, be illustrative rather than determinate, therefore, should belong within protection scope of the present invention in the variation and the modification that do not break away under the general plotting of the present invention.

Claims (6)

1, a kind of aerosol dust falling system is characterized in that described system comprises at least one aerosol control cabinet and external pipeline system and sprayer unit; Described aerosol control cabinet comprises control system, liquid control module and gas control module; Described external pipeline system comprises liquid line and gas piping, and described sprayer unit is located at the junction of liquid line and gas piping; Described aerosol control cabinet is an aerosol dust falling system control centre, realizes the collection and the pressure of liquids and gases are regulated by liquid control module and gas control module; The liquid line that described external pipeline system comprises and gas piping respectively with the aerosol control cabinet in the liquid control module link to each other with the gas control module, realize to the filtration of liquids and gases and to the opening and closing of gas-liquid two-way.
2, aerosol dust falling system according to claim 1 is characterized in that described liquid control module is connected and composed by water pump, strainer valve, electric node manometer, pressure regulator, check valve.
3, aerosol dust falling system according to claim 1 is characterized in that described gas control module is connected and composed by air compressor machine, air accumulator, strainer valve, pressure regulator, check valve.
4, aerosol dust falling system according to claim 1 is characterized in that described liquid line is connected and composed by strainer valve, hand valve, magnetic valve.
5, aerosol dust falling system according to claim 1 is characterized in that described gas piping is connected and composed by strainer valve, hand valve, magnetic valve.
6, aerosol dust falling system according to claim 1, it is characterized in that described sprayer unit select circular, wide-angle is circular, 360 ° of annulars, fan-shaped and deflection is fan-shaped and make and spray the shower nozzle of particle diameter between 1 μ m-10 μ m.
CNA2008100522044A 2008-01-29 2008-01-29 Aerosol dust falling system Pending CN101306287A (en)

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Application Number Priority Date Filing Date Title
CNA2008100522044A CN101306287A (en) 2008-01-29 2008-01-29 Aerosol dust falling system

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Application Number Priority Date Filing Date Title
CNA2008100522044A CN101306287A (en) 2008-01-29 2008-01-29 Aerosol dust falling system

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CN101306287A true CN101306287A (en) 2008-11-19

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103159045A (en) * 2013-03-21 2013-06-19 河南海力特机电制造有限公司 High-pressure water mist belt corridor and transfer station dust fall device
CN105381671A (en) * 2015-11-20 2016-03-09 江苏工力重机有限公司 Novel water mist dust control unit for ship unloader
CN108057305A (en) * 2017-12-27 2018-05-22 张荟 A kind of novel bag-type duster
CN109847499A (en) * 2019-02-25 2019-06-07 成都科德环保设备有限公司 A kind of Multifunctional city air treating system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103159045A (en) * 2013-03-21 2013-06-19 河南海力特机电制造有限公司 High-pressure water mist belt corridor and transfer station dust fall device
CN105381671A (en) * 2015-11-20 2016-03-09 江苏工力重机有限公司 Novel water mist dust control unit for ship unloader
CN108057305A (en) * 2017-12-27 2018-05-22 张荟 A kind of novel bag-type duster
CN109847499A (en) * 2019-02-25 2019-06-07 成都科德环保设备有限公司 A kind of Multifunctional city air treating system

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Application publication date: 20081119