CN101301733A - Rust remover of motorcycle axle - Google Patents
Rust remover of motorcycle axle Download PDFInfo
- Publication number
- CN101301733A CN101301733A CNA2008101240115A CN200810124011A CN101301733A CN 101301733 A CN101301733 A CN 101301733A CN A2008101240115 A CNA2008101240115 A CN A2008101240115A CN 200810124011 A CN200810124011 A CN 200810124011A CN 101301733 A CN101301733 A CN 101301733A
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- axletree
- gearshift
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- turbine
- axle
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- Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)
Abstract
The invention relates to a locomotive axle derusting machine, aiming at solving the technical problem of the automatic derusting of the locomotive axle. The locomotive axle dedusting machine comprises a machine tool body, an axle transmission device which is used for driving the axle to rotate along the axle direction, a wheel throwing machine, a first displacement device and a second displacement device; the first displacement device is used for driving the wheel throwing machine to carry out the linear displacement in the direction which is vertical to the axial direction of the axle; the second displacement device is used for driving the first displacement device to carry out the linear displacement along the axial direction of the axle; the wheel throwing machine, the first displacement device and the second displacement device are controlled by an automatic control device. When in use, the axle is arranged on the machine tool; the axle transmission device is then started to drive the axle to rotate along the axle direction; under the action of the second displacement device, the wheel throwing machine reaches the derusting position required by the axle and leads the throwing wheel of the wheel throwing machine to contact with the position where the derusting is required and to carry out the derusting operation under the action of the first displacement device.
Description
Technical field
The present invention relates to a kind of rust remover of motorcycle axle.
Background technology
Heavily about 600 kilograms of motorcycle axle, long 2340mm.The motorcycle axle of being pulled down in overhaul locomotive process exists corrosion phenomena more or less at the axle journal place and the axle body place of axletree.The method of reason motorcycle axle rust cleaning is by operating personnel axletree to be installed on the lathe, with pneumatic tool processing of rust removing is carried out at axletree corrosion position then.This method wastes time and energy, inefficiency, and easily cause workshop condition to pollute.
Chinese patent literature notification number CN2147076 discloses a kind of rust remover with novel spindle unit, and it is by the work tup, spindle unit, and flexible axle and the motor that is contained on the locomotive are formed.The front end radial bearing of its main shaft, rear end are bearing in the inside of spindle jacket with spherical bearing entad.
Chinese patent literature notification number CN2416977 discloses a kind of structural improvement of electric rust remover driving snake.
Above-mentioned the deficiencies in the prior art part is: can not carry out automatic rust-removing to motorcycle axle.
Summary of the invention
Technical problem to be solved by this invention provides a kind of rust remover of motorcycle axle that can carry out automatic rust-removing to motorcycle axle.
For solving the problems of the technologies described above, the invention provides a kind of rust remover of motorcycle axle, it comprises: be used to place axletree bed piece, be located at being used on the bed piece drive axletree around the axletree transmission device of axial rotation, be located at the throwing turbine of axletree one side; Throw turbine and be located on first gearshift, first gearshift is located on second gearshift; First gearshift is used to drive throws turbine along doing straight-line displacement with the axial perpendicular direction of axletree, and second gearshift is used to drive first gearshift and axially does straight-line displacement along axletree; Throwing turbine, first gearshift and second gearshift is controlled by an automaton.
Described axletree transmission device comprises: the axletree of being located at bed piece one end from rotary driving device, be located at the bed piece other end and with axletree from the relative tailstock of rotary driving device, be located at the axletree carriage of axletree between rotary driving device and tailstock.
Described axletree comprises from rotary driving device: main motor, the deceleration unit that links to each other with main motor output shaft, the fork dish that links to each other with the output of deceleration unit, be used for the hoop clip that the end with axletree fixes; The fork dish is provided with driving lever, and the fork dish is in transmission connection by this driving lever and hoop clip.
Described tailstock comprises: be located at tailstock body on the bed piece, axially pass tailstock body and with the lifting axe of tailstock body threaded engagement, be located at the handwheel of lifting axe outer end and be located at the locking pin that is used for fixing lifting axe on the tailstock body; During use, axletree is located on the axletree carriage, and is fixed in axletree between the lifting axe of the hoop clip of rotary driving device and tailstock.
Described second gearshift comprises: the big guide rail of a pair of orthoscopic, be located at mobile platform on the big guide rail, be located at ball screw between the described a pair of big guide rail, advance group of motors with F.F. worker that the screw mandrel of ball screw is in transmission connection mutually; Described mobile platform links to each other with the nut of ball screw.
Described first gearshift comprises: be located at base on the described mobile platform, be located at a pair of orthoscopic on the base little guide rail, be located at this straight-line displacement that being used between the little guide rail driven described throwing turbine and drive cylinder, straight-line displacement drives cylinder by coupled cylinder control valve control.
Described throwing turbine comprises: throw wheel seat, be located at the throwing wheel thrown on the wheel seat, be located at throw on the wheel seat with throw the throwing turbin generator that wheel is in transmission connection; Described throwing wheel seat is located on the little guide rail of described first gearshift and is driven cylinder with described straight-line displacement and links to each other.
Described throwing turbine, first gearshift and second gearshift have a pair of, and are located at the bed piece homonymy.
Described automaton comprises: central controller, the touch-screen that links to each other with central controller, the control drive circuit that links to each other with central controller and a plurality of travel switch; Each travel switch is located at big guide rail and little guide rail one side, to detect the shift position of throwing the turbine and first gearshift; The control drive circuit links to each other with the control end that described main motor, throwing turbin generator, F.F. worker advance group of motors and cylinder control valve; Central controller is according to advance the duty that group of motors and straight-line displacement drive cylinder from the described main motor of the signal controlling of described each travel switch, throwing turbin generator, F.F. worker.
The throwing of described throwing turbine is taken turns a side and is provided with and is used for the cooling water that links to each other with the water source and dashes and drench pipe.
The present invention has positive effect: (1) rust remover of motorcycle axle of the present invention in use, axletree to be eliminated rust is located on the lathe, start the axletree transmission device then to drive axletree around axial rotation, throw the turbine and first gearshift and axially come and go displacement at the effect lower edge of second gearshift axletree, arrive the required rust cleaning of axletree position respectively so that throw turbine, throw turbine simultaneously and do straight-line displacement in the first gearshift upper edge and the axial perpendicular direction of axletree, its circumference of throwing wheel is contacted with the position that axletree need eliminate rust, and motorcycle axle carried out rust cleaning work, entire work process is controlled by automaton.So the present invention can remove the corrosion on the axletree automatically.(2) rust remover of motorcycle axle of the present invention in use, earlier axletree is located on the axletree carriage, the two ends of axletree are held out against mutually with tailstock and fix from rotary driving device by axletree respectively simultaneously, simple in structure and stable, while under the effect of rotary driving device, has realized driving the function of axletree around axial rotation at axletree.(3) axletree of the present invention comprises from rotary driving device: main motor, deceleration unit, fork dish and hoop clip; The fork dish is in transmission connection by driving lever on it and hoop clip, and it is simple in structure, with low cost and practicality is good.(4) tailstock of the present invention comprises: tailstock body, lifting axe, handwheel and locking pin; During use, pull handwheel so that lifting axe holds out against axletree, then by the fixing lifting axe of locking pin, the most at last fixed axle in axletree between the lifting axe of the hoop clip of rotary driving device and tailstock.(5) second gearshift of the present invention comprises: a pair of big guide rail, mobile platform, ball screw and F.F. worker advance group of motors; Mobile platform links to each other with the nut of ball screw, to advance the F.F. worker under the effect of group of motors, the big guide rail in edge is made F.F. formula (promptly quick) or the worker advances formula (promptly at a slow speed) displacement, makes the throwing turbine arrive the required rust cleaning of axletree position respectively, to satisfy reality rust cleaning requirements of one's work.(6) first gearshift of the present invention comprises: base, little guide rail and straight-line displacement drive cylinder.Drive in straight-line displacement under the effect of cylinder, throw turbine, the circumference of throwing wheel is contacted, with the position that axletree need eliminate rust to carry out rust cleaning work doing straight-line displacement with the axial perpendicular direction of axletree.(7) throwing turbine of the present invention comprises: throwing wheel seat, throwing wheel is wire wheel and throwing turbin generator; Described throwing turbine, first gearshift and second gearshift have a pair of, and are located at the bed piece homonymy; A pair of throwing turbine is used for respectively the axle journal and the axle body of axletree are carried out rust cleaning work, has avoided the axle journal of axletree and the lug boss between the axle body to the influence of rust cleaning work, has accelerated rust cleaning work simultaneously.(8) among the present invention, the throwing of throwing turbine is taken turns a side and is provided with the cooling water that is used for linking to each other with the water source and dashes and drench pipe, carrying out water cooling when the rust cleaning, rust cleaning work is made troubles after overheated in case throw wheel.(9) automaton of the present invention in use, central controller is according to the signal from a plurality of travel switches of being located at big guide rail and little guide rail one side, the main motor of control, throwing turbin generator, F.F. worker advance the duty of group of motors and straight-line displacement driving cylinder in real time, thereby the action of control axletree and described a pair of throwing turbine is to carry out rust cleaning work.Can adjust the travel switch that turbine is thrown in control according to the axletree of different length, to satisfy the derusting process needs of 2000mm～2500mm axletree.(10) all adopt line slideway in first gearshift of the present invention and second gearshift, reduced the manufacture difficulty of equipment, improved the precision of equipment.The present invention shortens the rust cleaning time of motorcycle axle greatly, and has saved non-cutting time greatly, has reduced labour intensity.
Description of drawings
Fig. 1 is the perspective view of the rust remover of motorcycle axle among the embodiment 1.
Fig. 2 is the vertical view of the rust remover of motorcycle axle among the embodiment 1.
Fig. 3 is the right view of Fig. 2.
Fig. 4 is for driving the structural representation of throwing turbine.
Fig. 5 is the structural representation of axletree carriage.
Fig. 6 is the circuit block diagram of automaton.
The specific embodiment
(embodiment 1)
See Fig. 1-6, the rust remover of motorcycle axle of present embodiment comprises: be used to place axletree 1 bed piece 8, be located at the axletree transmission device 5 that being used on the bed piece 8 drive axletree 1 axial rotation, the throwing turbine 2 of being located at axletree 1 one sides; Throw turbine 2 and be located on first gearshift 7, first gearshift 7 is located on second gearshift 9; First gearshift 7 is used to drive throws turbine 2 along doing straight-line displacement with axletree 1 axial perpendicular direction, and second gearshift 9 is used to drive first gearshift 7 and axially does straight-line displacement along axletree 1; Throw turbine 2, first gearshift 7 and second gearshift 9 by an automaton 4 controls.
Described axletree transmission device 5 comprises: the axletree of being located at bed piece 8 one ends from rotary driving device 5-1, be located at bed piece 8 other ends and with axletree from the relative tailstock 5-2 of rotary driving device 5-1, be located at the axletree carriage 5-3 of axletree between rotary driving device 5-1 and tailstock 5-2.
Described axletree comprises from rotary driving device 5-1: main motor 5-10, the deceleration unit 5-11 that links to each other with main motor 5-10 output shaft, the fork dish 5-12 that links to each other with the output of deceleration unit 5-11, be used for the hoop clip 5-13 that the end with axletree 1 fixes; Fork dish 5-12 is provided with driving lever 5-121, and fork dish 5-12 is in transmission connection by this driving lever 5-121 and hoop clip 5-13.
Described tailstock 5-2 comprises: be located at tailstock body 5-20 on the bed piece 8, axially pass tailstock body 5-20 and with the lifting axe 5-23 of tailstock body 5-20 threaded engagement, be located at the handwheel 5-21 of lifting axe 5-23 outer end and be located at the locking pin 5-22 that is used for fixing lifting axe 5-23 on the tailstock body 5-20; During use, axletree 1 is located on the axletree carriage 5-3, and is fixed in axletree between the lifting axe 5-23 of the hoop clip 5-13 of rotary driving device 5-1 and tailstock 5-2.
Described axletree carriage 5-3 comprises: be located at bed piece 8 upper ends bracket base 5-30, be located at rotating shaft 5-31 on the bracket base 5-30, be located at the carriage 5-32 of rotating shaft 5-31 upper end; Be fixed with carriage handwheel 5-33 on the rotating shaft 5-31.
Described second gearshift 9 comprises: a pair of big guide rail 9-1, be located at mobile platform 9-2 on the big guide rail 9-1, be located at ball screw 9-3 between the described a pair of big guide rail 9-1, advance group of motors 9-4 with F.F. worker that the screw mandrel 9-3-1 of ball screw 9-3 is in transmission connection mutually; Described mobile platform 9-2 links to each other with the nut 9-3-2 of ball screw 9-3.Ball-screw 9-3 is made up of leading screw 9-3-1, nut 9-3-2 and ball.
Described first gearshift 7 comprises: be located at base 7-1 on the described mobile platform 9-2, be located at a pair of little guide rail 7-2 on the base 7-1, be located at this straight-line displacement that being used between the little guide rail 7-2 driven described throwing turbine 2 and drive cylinder 7-3, straight-line displacement drives cylinder 7-3 by coupled cylinder control valve control.
Described throwing turbine 2 comprises: throw wheel seat 2-5, be located at the throwing wheel 2-3 that throws on the wheel seat 2-5, be located at throw on the wheel seat 2-5 with throw the throwing turbin generator 2-4 that wheel 2-3 is in transmission connection; The little guide rail 7-2 that described throwing wheel seat 2-5 is located at described first gearshift 7 upward and with described straight-line displacement driving cylinder 7-3 links to each other.
Described throwing turbine 2, first gearshift 7 and second gearshift 9 have a pair of, and are located at bed piece 8 homonymies;
Described automaton 4 comprises: central controller 4-1, the touch-screen 4-2 that links to each other with central controller, the control drive circuit 4-3 that links to each other with central controller 4-1 and a plurality of travel switch 4-4; Each travel switch 4-4 is located at big guide rail 9-1 and little guide rail 7-2 one side, to detect the shift position of throwing the turbine 2 and first gearshift 7; Control drive circuit 4-3 links to each other with the control end that described main motor 5-10, throwing turbin generator 2-4, F.F. worker advance group of motors 9-4 and described cylinder control valve; Central controller 4-1 is according to advance the duty that group of motors 9-4 and straight-line displacement drive cylinder 7-3 from the described main motor 5-10 of the signal controlling of described each travel switch 4-4, throwing turbin generator 2-4, F.F. worker.
During work, central controller 4-1 is according to signal controlling second gearshift 9 displacements from described each travel switch 4-4, make a pair of throwing turbine 2 arrive axletree 1 required rust cleaning position respectively, control first gearshift 7 then, make the throwing wheel 2-3 that respectively throws turbine 2 need the position of rust cleaning to contact, start throwing turbin generator 2-4 then and carry out rust cleaning work with axletree 1.
Throwing wheel 2-3 one side of described throwing turbine 2 is provided with the cooling water that is used for linking to each other with the water source and dashes pouring pipe 3.
Described a pair of throwing turbine 2 finish respectively the axle journal 1-2 of axletree 1 one ends and axle body 1-3 carried out rust cleaning work after, unclamp lifting axe 5-23 and the described hoop clip 5-13 of tailstock 5-2, stir axletree carriage 5-3 by carriage handwheel 5-33, make axletree 1 horizontally rotate 180 °, and then the lifting axe 5-23 of pressing tailstock 5-2, and hoop clip 5-13 is fixed in the end of axletree 1, continue to start rust remover of motorcycle axle of the present invention then and carry out rust cleaning work, thereby finish rust cleaning work whole axletree 1.
Wherein, when the axle journal 1-2 of axletree 1 and the arc sections between the lug boss 1-1 were eliminated rust, the central controller 4-1 control of automaton 4 was thrown turbine 2 workers and is advanced the formula displacement, and all the other places adopt the displacements of F.F. formula.
During operate as normal, axletree is with the speed rotation of 65r/min, and throwing the wheel velocity of rotation is 1430r/min.
Claims (10)
1, a kind of rust remover of motorcycle axle is characterized in that: comprising: be used to place axletree (1) bed piece (8), be located at being used on the bed piece (8) drive axletree (1) axially rotation axletree transmission device (5), be located at the throwing turbine (2) of axletree (1) one side; Throw turbine (2) and be located on first gearshift (7), first gearshift (7) is located on second gearshift (9);
First gearshift (7) is used for driving throws turbine (2) along doing straight-line displacement with the axial perpendicular direction of axletree (1), and second gearshift (9) is used to drive first gearshift (7) and axially does straight-line displacement along axletree (1); Throwing turbine (2), first gearshift (7) and second gearshift (9) is controlled by an automaton (4).
2, rust remover of motorcycle axle according to claim 1 is characterized in that: described axletree transmission device (5) comprising: the axletree of being located at bed piece (8) one ends from rotary driving device (5-1), be located at bed piece (8) other end and with axletree from the relative tailstock (5-2) of rotary driving device (5-1), be located at the axletree carriage (5-3) of axletree between rotary driving device (5-1) and tailstock (5-2).
3, rust remover of motorcycle axle according to claim 2 is characterized in that: described axletree comprising from rotary driving device (5-1): main motor (5-10), the deceleration unit (5-11) that links to each other with main motor (5-10) output shaft, the fork dish (5-12) that links to each other with the output of deceleration unit (5-11), be used for and hoop clip (5-13) that an end of axletree (1) fixes; Fork dish (5-12) is provided with driving lever (5-121), and fork dish (5-12) is in transmission connection by this driving lever (5-121) and hoop clip (5-13).
4, rust remover of motorcycle axle according to claim 3 is characterized in that: described tailstock (5-2) comprising: be located at tailstock body (5-20) on the bed piece (8), axially pass tailstock body (5-20) and with the lifting axe (5-23) of tailstock body (5-20) threaded engagement, be located at the handwheel (5-21) of lifting axe (5-23) outer end and be located at the locking pin that is used for fixing lifting axe (5-23) (5-22) on the tailstock body (5-20); During use, axletree (1) is located on the axletree carriage (5-3), and is fixed in axletree between the lifting axe (5-23) of the hoop clip (5-13) of rotary driving device (5-1) and tailstock (5-2).
5, according to the described rust remover of motorcycle axle of one of claim 1-4, it is characterized in that: described second gearshift (9) comprising: a pair of big guide rail (9-1), be located at mobile platform (9-2) on the big guide rail (9-1), be located at ball screw (9-3) between the described a pair of big guide rail (9-1), advance group of motors (9-4) with F.F. worker that the screw mandrel (9-3-1) of ball screw (9-3) is in transmission connection mutually; Described mobile platform (9-2) links to each other with the nut (9-3-2) of ball screw (9-3).
6, rust remover of motorcycle axle according to claim 5, it is characterized in that: described first gearshift (7) comprising: be located at base (7-1) on the described mobile platform (9-2), be located at a pair of little guide rail (7-2) on the base (7-1), be located at this straight-line displacement that being used between the little guide rail (7-2) driven described throwing turbine (2) and drive cylinder (7-3), straight-line displacement drives cylinder (7-3) by coupled cylinder control valve control.
7, rust remover of motorcycle axle according to claim 6 is characterized in that: described throwing turbine (2) comprising: throw wheel seat (2-5), be located at the throwing wheel (2-3) thrown on the wheel seat (2-5), be located at throw on the wheel seat (2-5) with throw the throwing turbin generator (2-4) that wheel (2-3) is in transmission connection; The little guide rail (7-2) that described throwing wheel seat (2-5) is located at described first gearshift (7) upward and with described straight-line displacement driving cylinder (7-3) links to each other.
8, rust remover of motorcycle axle according to claim 7 is characterized in that: described throwing turbine (2), first gearshift (7) and second gearshift (9) have a pair of, and are located at bed piece (8) homonymy.
9, rust remover of motorcycle axle according to claim 8 is characterized in that: throwing wheel (2-3) side of described throwing turbine (2) is provided with the cooling water that is used for linking to each other with the water source and dashes pouring pipe (3).
10, rust remover of motorcycle axle according to claim 8 is characterized in that: described automaton (4) comprising: central controller (4-1), the touch-screen (4-2) that links to each other with central controller, the control drive circuit (4-3) that links to each other with central controller (4-1) and a plurality of travel switch (4-4); Each travel switch (4-4) is located at a big guide rail (9-1) and little guide rail (7-2) side, to detect the shift position of throwing turbine (2) and first gearshift (7); Control drive circuit (4-3) links to each other with the control end that described main motor (5-10), throwing turbin generator (2-4), F.F. worker advance group of motors (9-4) and described cylinder control valve; Central controller (4-1) is according to advance the duty that group of motors (9-4) and straight-line displacement drive cylinder (7-3) from the described main motor of the signal controlling of described each travel switch (4-4) (5-10), throwing turbin generator (2-4), F.F. worker.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810124011A CN100574991C (en) | 2008-06-20 | 2008-06-20 | Rust remover of motorcycle axle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810124011A CN100574991C (en) | 2008-06-20 | 2008-06-20 | Rust remover of motorcycle axle |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101301733A true CN101301733A (en) | 2008-11-12 |
| CN100574991C CN100574991C (en) | 2009-12-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200810124011A Active CN100574991C (en) | 2008-06-20 | 2008-06-20 | Rust remover of motorcycle axle |
Country Status (1)
| Country | Link |
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| CN (1) | CN100574991C (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102922398A (en) * | 2011-08-09 | 2013-02-13 | 合肥广齐建设集团起重设备安装有限公司 | Derusting device |
| CN102029566B (en) * | 2009-09-25 | 2014-10-29 | 上海金发科技发展有限公司 | Polishing device of plastic extruder screw |
| CN105108622A (en) * | 2015-09-02 | 2015-12-02 | 苏州普洛代尔机电有限公司 | Polisher with polishing unit capable of being restored quickly |
| CN105108623A (en) * | 2015-09-02 | 2015-12-02 | 苏州普洛代尔机电有限公司 | Polishing machine with uniform polishing effect |
| CN108058087A (en) * | 2016-11-07 | 2018-05-22 | 齐齐哈尔四达铁路设备有限责任公司 | Rolling stock axle rust removalling equipment |
| CN109465722A (en) * | 2018-11-16 | 2019-03-15 | 中国神华能源股份有限公司 | Derusting device |
-
2008
- 2008-06-20 CN CN200810124011A patent/CN100574991C/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102029566B (en) * | 2009-09-25 | 2014-10-29 | 上海金发科技发展有限公司 | Polishing device of plastic extruder screw |
| CN102922398A (en) * | 2011-08-09 | 2013-02-13 | 合肥广齐建设集团起重设备安装有限公司 | Derusting device |
| CN102922398B (en) * | 2011-08-09 | 2014-12-10 | 合肥广齐建设集团起重设备安装有限公司 | Derusting device |
| CN105108622A (en) * | 2015-09-02 | 2015-12-02 | 苏州普洛代尔机电有限公司 | Polisher with polishing unit capable of being restored quickly |
| CN105108623A (en) * | 2015-09-02 | 2015-12-02 | 苏州普洛代尔机电有限公司 | Polishing machine with uniform polishing effect |
| CN108058087A (en) * | 2016-11-07 | 2018-05-22 | 齐齐哈尔四达铁路设备有限责任公司 | Rolling stock axle rust removalling equipment |
| CN109465722A (en) * | 2018-11-16 | 2019-03-15 | 中国神华能源股份有限公司 | Derusting device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100574991C (en) | 2009-12-30 |
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