CN101299013A - Tool bit rock breaking mechanism and abrasion tester - Google Patents

Tool bit rock breaking mechanism and abrasion tester Download PDF

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Publication number
CN101299013A
CN101299013A CNA2008100119689A CN200810011968A CN101299013A CN 101299013 A CN101299013 A CN 101299013A CN A2008100119689 A CNA2008100119689 A CN A2008100119689A CN 200810011968 A CN200810011968 A CN 200810011968A CN 101299013 A CN101299013 A CN 101299013A
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China
Prior art keywords
cutter
rock
breaking mechanism
bearing plate
worktable
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Application number
CNA2008100119689A
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Chinese (zh)
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CN101299013B (en
Inventor
高伟贤
肖羽曼
王凯
赵羽
杨涛
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North Heavy Industry Group Co Ltd
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SHENYANG HEAVY MACHINERY GROUP CO Ltd
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Publication of CN101299013B publication Critical patent/CN101299013B/en
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Abstract

The present invention provides a cutter rock-breaking mechanism which is applied in the technical field of the cutter experiment and an abrasion resistant tester thereof. The abrasion resistant tester comprises a hydraulic cylinder, a structural frame, a bearing plate, a cutter support, a disc-shaped hob and a rotation worktable. When the cutter rock-breaking mechanism and the abrasion resistant tester work, the disc-shaped hob is connected with the cutter support through a bolt. The cutter support is jointed and fixed on the bearing plate through the bolts. The hydraulic cylinder exerts a certain load to impact the disc-shaped hob to the rock sample on the worktable and generate a certain penetration. Afterwards the worktable is rotated through a power system to execute cutting test to the rock passively. The cutter rock-breaking mechanism and the abrasion resistant tester execute cutting with a single cutter to do the abrasion resistance test of the cutter. The bearing plate is provided with a groove. The regulation to the cutter space and the phase angle is realized through the variation of the jointing position of the cutter support on the bearing plate. The regulation to the inner deflection angle of the cutter is realized by changing the cutter supports with different angles. The positioning and rotation of the rock are realized through the rotating worktable. The designing of the device is novel and scientific. The knife angle, phase angle and inner deflection angle which affect larger to the rock breaking and abrasion of cutter are researched. The device settles the problem that two hob cutters simultaneously cut the rock.

Description

Cutter rock breaking mechanism and abrasion wear test machine
Technical field:
The present invention relates to a kind of cutter research experiment equipment, the experimental facilities cutter rock breaking mechanism and the abrasion wear test machine of particularly a kind of shield structure disk cutter research aspect.
Background technology:
At present, cutter rock breaking mechanism and abrasion wear test machine are the special experimental facilitiess of a broken rock process of simulation hard rock shield structure hobboing cutter.By the simulation of hobboing cutter cutting rock process being studied the wearing quality of the rock breaking mechanism and the cutter material of cutter.As far back as the seventies experimental facilities of similar research cutter is just arranged abroad, but significant limitation is arranged on research contents, some be suggested in the recent period to the broken influential key factor of rock as researchs that can't experimentize such as " phasing degree ", " interior drift angles "; The laboratory facilities of just studying in the past that the broken influential factor of rock was waited as " cutter spacing " " being used to in-degree " and the reliability of image data also need raising.Therefore developing a kind of cutter rock breaking mechanism and abrasion wear test machine is the new problem of being badly in need of solution both at home and abroad.
Summary of the invention:
The purpose of this invention is to provide a kind of function that increases cutter rock breaking mechanism and abrasion wear test machine, study breaking factors such as the bigger cutter spacing of rock and tool wear influence, phasing degree, interior drift angle, cutter rock breaking mechanism and abrasion wear test machine solve two hobboing cutters simultaneously cutting rock the time, the adjusting problem of the cutter spacing between the hobboing cutter, phasing degree, interior drift angle, thus carry out cutter spacing, phasing degree, interior drift angle cutter rock breaking mechanism and abrasion wear test machine to the research of influence of cutter rock breaking efficiency and tool wear aspect.
The object of the present invention is achieved like this: cutter rock breaking mechanism and abrasion wear test machine, comprise hydraulic cylinder, structural framing, bearing plate, knife rest, disk cutter, rotary table, when cutter rock breaking mechanism and abrasion wear test machine work, disk cutter is connected with knife rest by bolt, knife rest is fixed on the bearing plate closing by bolt again, hydraulic cylinder applies certain load, disk cutter is compressed be placed on the rock sample on the worktable and produce certain pile penetration, make worktable be rotated motion by power system afterwards, passive carries out cutting experiment to rock; Cutter rock breaking mechanism and abrasion wear test machine carry out the wearing quality experiment that cutter is made in the hilted broadsword cutting, carrying out double-pole cuts simultaneously and does the experiment of cutter spacing and phasing degree, fluted on the bearing plate, the adjusting at cutter spacing and phasing degree realizes the variation of closing the position on bearing plate by knife rest, realize the adjusting of drift angle in the cutter by the knife rest of changing different angles, the location of rock and rotation rely on rotary table to realize; Its principle of work is, under the effect of the huge thrust of hydraulic cylinder, hobboing cutter is pressed into rock, rotary table drives rock and rotates, cutter head of shield machine drives hobboing cutter and revolves round the sun around cutter spindle, simultaneously each hobboing cutter also around separately cutter shaft rotation, makes hobboing cutter roll extrusion continuously on rock face, and it is broken to the extruding of rock and shearing rock to be taken place by hobboing cutter.
Main points of the present invention are its structure and principle.Its principle of work is, under the effect of the huge thrust of hydraulic cylinder, hobboing cutter is pressed into rock, rotary table drives rock and rotates (be equivalent to cutter head of shield machine drive hobboing cutter revolve round the sun around cutter spindle), simultaneously each hobboing cutter is also around separately cutter shaft rotation, make hobboing cutter continuously roll extrusion on rock face, it is broken to the extruding of rock and shearing rock to be taken place by hobboing cutter.
Cutter rock breaking mechanism and abrasion wear test machine are compared with prior art, has novel science, increase the function of cutter rock breaking mechanism and abrasion wear test machine, broken rock of research and bigger cutter spacing, phasing degree, the interior drift angle of tool wear influence, solve two hobboing cutters cutting rock simultaneously, advantages such as the cutter spacing between the adjusting hobboing cutter, phasing degree, interior drift angle will be widely used in the cutter experimental technique field.
Description of drawings:
The present invention is described in detail below in conjunction with drawings and Examples.
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the A-A cut-open view of Fig. 1.
Fig. 3 is a partial schematic diagram of the present invention.
Embodiment:
With reference to accompanying drawing, cutter rock breaking mechanism and abrasion wear test machine, comprise hydraulic cylinder 1, structural framing 2, bearing plate 3, knife rest 4, disk cutter 5, rotary table 6, when cutter rock breaking mechanism and abrasion wear test machine work, disk cutter 5 is connected with knife rest 4 by bolt, knife rest 4 is fixed on the bearing plate 3 closing by bolt again, hydraulic cylinder 1 applies certain load, make disk cutter 5 compress on the rock sample that is placed on the worktable 6 and produce certain pile penetration, make worktable 6 be rotated motion by power system afterwards, passive carries out cutting experiment to rock; Cutter rock breaking mechanism and abrasion wear test machine carry out the wearing quality experiment that cutter is made in the hilted broadsword cutting, carrying out double-pole cuts simultaneously and does the experiment of cutter spacing and phasing degree, fluted on the bearing plate 3, the adjusting at cutter spacing and phasing degree realizes the variation of closing the position on bearing plate 3 by knife rest 4, realize the adjusting of drift angle in the cutter by the knife rest 4 of changing different angles, the location of rock and rotation rely on rotary table 6 to realize; Its principle of work is, under the effect of the huge thrust of hydraulic cylinder, hobboing cutter is pressed into rock, rotary table 6 drives rock and rotates, cutter head of shield machine drives hobboing cutter and revolves round the sun around cutter spindle, simultaneously each hobboing cutter also around separately cutter shaft rotation, makes hobboing cutter roll extrusion continuously on rock face, and it is broken to the extruding of rock and shearing rock to be taken place by hobboing cutter.

Claims (2)

1, a kind of cutter rock breaking mechanism and abrasion wear test machine, comprise hydraulic cylinder, structural framing, bearing plate, knife rest, disk cutter, rotary table, it is characterized in that: when cutter rock breaking mechanism and abrasion wear test machine work, disk cutter is connected with knife rest by bolt, knife rest is fixed on the bearing plate closing by bolt again, hydraulic cylinder applies certain load, disk cutter is compressed be placed on the rock sample on the worktable and produce certain pile penetration, make worktable be rotated motion by power system afterwards, passive carries out cutting experiment to rock; Cutter rock breaking mechanism and abrasion wear test machine carry out the wearing quality experiment that cutter is made in the hilted broadsword cutting, carrying out double-pole cuts simultaneously and does the experiment of cutter spacing and phasing degree, fluted on the bearing plate, the adjusting at cutter spacing and phasing degree realizes the variation of closing the position on bearing plate by knife rest, realize the adjusting of drift angle in the cutter by the knife rest of changing different angles, the location of rock and rotation rely on rotary table to realize.
2, cutter rock breaking mechanism according to claim 1 and abrasion wear test machine, it is characterized in that: its principle of work is, under the effect of the huge thrust of hydraulic cylinder, hobboing cutter is pressed into rock, rotary table drives rock and rotates, and cutter head of shield machine drives hobboing cutter and revolves round the sun around cutter spindle, and each hobboing cutter is also around separately cutter shaft rotation simultaneously, make hobboing cutter continuously roll extrusion on rock face, it is broken to the extruding of rock and shearing rock to be taken place by hobboing cutter.
CN2008100119689A 2008-06-23 2008-06-23 Tool bit rock breaking mechanism and abrasion tester Expired - Fee Related CN101299013B (en)

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Application Number Priority Date Filing Date Title
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Cited By (33)

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CN101782490A (en) * 2010-03-26 2010-07-21 沈阳建筑大学 Double hobbing cutter rock hobbing comprehensive test bed
CN101793654A (en) * 2010-03-26 2010-08-04 沈阳建筑大学 Double-hob experiment table cutter system
CN101446537B (en) * 2008-11-10 2010-08-25 中南大学 Adjustable multi-hob rock cutting fragmentation test means
CN102042016A (en) * 2010-10-28 2011-05-04 辽宁工程技术大学 Adaptive hard-rock impact rotary crushing system
CN101625298B (en) * 2009-08-20 2011-11-09 北京航空航天大学 Method for quickly selecting cutting tool materials
CN102445336A (en) * 2011-10-10 2012-05-09 沈阳重型机械集团有限责任公司 Multi-blade multi-angle rock breaking device for rock ripper
CN103226077A (en) * 2013-03-18 2013-07-31 北京工业大学 Mechanical rock breaking test platform
CN103954517A (en) * 2013-10-24 2014-07-30 中国煤炭科工集团太原研究院有限公司 Pick friction and wear testing device
CN103969139A (en) * 2014-04-30 2014-08-06 大连理工大学 On-line hob cutter abrasion detection method for boring machine
CN103969141A (en) * 2013-01-29 2014-08-06 中南大学 A hard rock hobbing cutter rock breaking characteristic testing device
CN104062197A (en) * 2014-07-14 2014-09-24 中南大学 Testing device for abrasion property of hard rock hobbing cutter
CN104614265A (en) * 2015-01-14 2015-05-13 同济大学 Device for testing wear resistance of disc cutter of TBM (tunnel boring machine) and application
CN105136597A (en) * 2015-07-23 2015-12-09 沈阳航空航天大学 Measurement method and measurement device of material friction and wear performance
CN105181503A (en) * 2015-10-10 2015-12-23 中铁隧道集团有限公司 Hob composite abrasion experiment instrument
CN106644735A (en) * 2016-12-13 2017-05-10 中国煤炭科工集团太原研究院有限公司 Hobbing cutter static pressure rock breaking test apparatus capable of adjusting angle
CN107941644A (en) * 2017-12-28 2018-04-20 中铁隧道局集团有限公司 Measure the experimental provision and supporting hobboing cutter slip and sliding distance measuring method of Three Degree Of Freedom hobboing cutter broken rock and abrasion
CN108204237A (en) * 2018-02-02 2018-06-26 中铁隧道局集团有限公司 A kind of shield machine attitude adjusting method
CN108303337A (en) * 2018-02-02 2018-07-20 中铁隧道局集团有限公司 A kind of New Kind of Hob abrasion experimental method
CN108375521A (en) * 2018-02-05 2018-08-07 北京交通大学 A kind of experimental rig and method of simulation shield machine cutter abrasion
CN108426793A (en) * 2018-02-02 2018-08-21 中铁隧道局集团有限公司 A kind of New Kind of Hob abrasion experimental provision
CN109142121A (en) * 2018-09-30 2019-01-04 长沙学院 A kind of shield cutter material wear test platform
CN109192042A (en) * 2018-07-24 2019-01-11 大连理工大学 A kind of full face rock tunnel boring machine tool changing experimental bench
CN110132780A (en) * 2019-04-22 2019-08-16 马鞍山灵山机械设备科技有限公司 A kind of simulating cut verifying attachment of Rock cutting cutter
CN110359917A (en) * 2019-06-27 2019-10-22 中交一公局第三工程有限公司 Sand-pebble layer large-diameter shield tool changing construction method with pressure
CN110454181A (en) * 2019-09-11 2019-11-15 中铁工程装备集团有限公司 A kind of cutter head of shield machine of variable cutter spacing
CN111101962A (en) * 2019-11-28 2020-05-05 沈阳建筑大学 Multipurpose hob cutter head test bench and operation method
CN111122370A (en) * 2019-12-31 2020-05-08 中铁工程服务有限公司 Test device capable of simulating eccentric load working condition of TBM cutter head
CN111157390A (en) * 2019-12-31 2020-05-15 西南交通大学 Scaling hob position adjusting device and adjusting method of TBM test bed
CN111271072A (en) * 2020-02-10 2020-06-12 西南石油大学 Experimental device, experimental system and experimental method for rock breaking by water jet cooperating with cutter
CN113418813A (en) * 2021-06-22 2021-09-21 湘潭大学 Cutter ring sample-rock opposite grinding test device and cutter ring sample clamping tool thereof
CN113418814A (en) * 2021-06-22 2021-09-21 湘潭大学 Cutter ring sample-rock opposite grinding test method capable of simulating different slip rates
CN114136826A (en) * 2021-11-26 2022-03-04 中南大学 Shaft conical surface rock breaking test device
CN115060565A (en) * 2022-08-16 2022-09-16 昆明理工大学 Detection equipment and method for pre-splitting blasting model test

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CN110333159B (en) * 2019-07-12 2020-05-26 中铁隧道局集团有限公司 Hob rock machine comprehensive experiment platform

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US5670711A (en) * 1996-03-08 1997-09-23 Regents Of The University Of Minnesota Portable rock strength evaluation device
CN101086208B (en) * 2007-07-13 2011-06-22 大连理工大学 All-section rock tunneling machine cutter layout design optimization method

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CN101446537B (en) * 2008-11-10 2010-08-25 中南大学 Adjustable multi-hob rock cutting fragmentation test means
CN101625298B (en) * 2009-08-20 2011-11-09 北京航空航天大学 Method for quickly selecting cutting tool materials
CN101793654A (en) * 2010-03-26 2010-08-04 沈阳建筑大学 Double-hob experiment table cutter system
CN101782490A (en) * 2010-03-26 2010-07-21 沈阳建筑大学 Double hobbing cutter rock hobbing comprehensive test bed
CN102042016A (en) * 2010-10-28 2011-05-04 辽宁工程技术大学 Adaptive hard-rock impact rotary crushing system
CN102445336B (en) * 2011-10-10 2013-09-11 沈阳重型机械集团有限责任公司 Multi-blade multi-angle rock breaking device for rock ripper
CN102445336A (en) * 2011-10-10 2012-05-09 沈阳重型机械集团有限责任公司 Multi-blade multi-angle rock breaking device for rock ripper
CN103969141A (en) * 2013-01-29 2014-08-06 中南大学 A hard rock hobbing cutter rock breaking characteristic testing device
CN103226077A (en) * 2013-03-18 2013-07-31 北京工业大学 Mechanical rock breaking test platform
CN103226077B (en) * 2013-03-18 2015-10-14 北京工业大学 Mechanical rock breaking test platform
CN103954517A (en) * 2013-10-24 2014-07-30 中国煤炭科工集团太原研究院有限公司 Pick friction and wear testing device
CN103969139B (en) * 2014-04-30 2016-06-22 大连理工大学 A kind of online hob abrasion detection method of development machine
CN103969139A (en) * 2014-04-30 2014-08-06 大连理工大学 On-line hob cutter abrasion detection method for boring machine
CN104062197A (en) * 2014-07-14 2014-09-24 中南大学 Testing device for abrasion property of hard rock hobbing cutter
CN104614265B (en) * 2015-01-14 2017-02-22 同济大学 Device for testing wear resistance of disc cutter of TBM (tunnel boring machine) and application
CN104614265A (en) * 2015-01-14 2015-05-13 同济大学 Device for testing wear resistance of disc cutter of TBM (tunnel boring machine) and application
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CN105136597B (en) * 2015-07-23 2018-10-19 沈阳航空航天大学 A kind of measurement method and device of material friction wear properties
CN105181503A (en) * 2015-10-10 2015-12-23 中铁隧道集团有限公司 Hob composite abrasion experiment instrument
CN105181503B (en) * 2015-10-10 2017-12-05 中铁隧道集团有限公司 The compound abrasion experiment instrument of hobboing cutter
CN106644735A (en) * 2016-12-13 2017-05-10 中国煤炭科工集团太原研究院有限公司 Hobbing cutter static pressure rock breaking test apparatus capable of adjusting angle
CN107941644A (en) * 2017-12-28 2018-04-20 中铁隧道局集团有限公司 Measure the experimental provision and supporting hobboing cutter slip and sliding distance measuring method of Three Degree Of Freedom hobboing cutter broken rock and abrasion
CN107941644B (en) * 2017-12-28 2023-06-20 中铁隧道局集团有限公司 Experimental device for measuring rock breaking and abrasion of three-degree-of-freedom hob and matched hob sliding difference rate and sliding distance measuring method
CN108426793A (en) * 2018-02-02 2018-08-21 中铁隧道局集团有限公司 A kind of New Kind of Hob abrasion experimental provision
CN108303337A (en) * 2018-02-02 2018-07-20 中铁隧道局集团有限公司 A kind of New Kind of Hob abrasion experimental method
CN108204237B (en) * 2018-02-02 2019-03-29 中铁隧道局集团有限公司 A kind of shield machine attitude adjusting method
CN108204237A (en) * 2018-02-02 2018-06-26 中铁隧道局集团有限公司 A kind of shield machine attitude adjusting method
CN108375521A (en) * 2018-02-05 2018-08-07 北京交通大学 A kind of experimental rig and method of simulation shield machine cutter abrasion
CN108375521B (en) * 2018-02-05 2023-09-26 北京交通大学 Test device and method for simulating cutter abrasion of shield tunneling machine
CN109192042A (en) * 2018-07-24 2019-01-11 大连理工大学 A kind of full face rock tunnel boring machine tool changing experimental bench
CN109142121A (en) * 2018-09-30 2019-01-04 长沙学院 A kind of shield cutter material wear test platform
CN109142121B (en) * 2018-09-30 2023-11-21 长沙学院 Shield cutter material abrasion experiment table
CN110132780A (en) * 2019-04-22 2019-08-16 马鞍山灵山机械设备科技有限公司 A kind of simulating cut verifying attachment of Rock cutting cutter
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CN110454181A (en) * 2019-09-11 2019-11-15 中铁工程装备集团有限公司 A kind of cutter head of shield machine of variable cutter spacing
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CN111157390B (en) * 2019-12-31 2021-04-13 西南交通大学 Scaling hob position adjusting device and adjusting method of TBM test bed
CN111157390A (en) * 2019-12-31 2020-05-15 西南交通大学 Scaling hob position adjusting device and adjusting method of TBM test bed
CN111122370A (en) * 2019-12-31 2020-05-08 中铁工程服务有限公司 Test device capable of simulating eccentric load working condition of TBM cutter head
CN111271072B (en) * 2020-02-10 2022-07-26 西南石油大学 Experimental device, experimental system and experimental method for rock breaking by water jet cooperating with cutter
CN111271072A (en) * 2020-02-10 2020-06-12 西南石油大学 Experimental device, experimental system and experimental method for rock breaking by water jet cooperating with cutter
CN113418813A (en) * 2021-06-22 2021-09-21 湘潭大学 Cutter ring sample-rock opposite grinding test device and cutter ring sample clamping tool thereof
CN113418814A (en) * 2021-06-22 2021-09-21 湘潭大学 Cutter ring sample-rock opposite grinding test method capable of simulating different slip rates
CN113418813B (en) * 2021-06-22 2022-06-07 湘潭大学 Cutter ring sample-rock opposite grinding test device and cutter ring sample clamping tool thereof
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CN114136826B (en) * 2021-11-26 2024-03-29 中南大学 Shaft conical surface broken rock test device
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CN115060565B (en) * 2022-08-16 2022-11-01 昆明理工大学 Detection equipment and method for pre-splitting blasting model test

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