CN101298589A - Method for sterilizing and maturing edible vinegar, fruit vegetable vinegar and vinegar beverage by means of ultra-high pressure - Google Patents
Method for sterilizing and maturing edible vinegar, fruit vegetable vinegar and vinegar beverage by means of ultra-high pressure Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及超高压食品加工技术,主要涉及利用超高压技术对酿造食醋、果蔬醋和醋饮料进行低温杀菌催陈的方法。The invention relates to ultra-high pressure food processing technology, and mainly relates to a method for low-temperature sterilization and aging of brewed vinegar, fruit and vegetable vinegar and vinegar beverages by using the ultra-high pressure technology.
背景技术 Background technique
食醋在我国有着悠久的历史。随着人们生活水平的提高,全社会的营养保健意识日益增强,人们对自身的健康广范关注,以及食醋的保健功能不断被科学证实,使得食醋产量和消费量在逐年不断地增加。但酿造食醋生产工艺仍然采用几千年前的工艺,以谷物为原料,多菌生料制曲,多菌固态发酵,热力杀菌,陈酿后熟。由于发酵后的食醋经过热力杀菌后其中的热敏性风味物和营养物质会受到破坏和损失,特别是食醋发酵形成的特有风味发生了改变,使食醋具有杂味,刺激性强,口感不够柔和,需要陈酿后熟一段时间来调整食醋的风味。然而天然陈酿后熟风味物质形成的速度较慢,周期较长,过程条件不易控制,且占用大量的容器和资金。Vinegar has a long history in my country. With the improvement of people's living standards, the awareness of nutrition and health care in the whole society is increasing day by day, people pay more attention to their own health, and the health function of vinegar has been scientifically confirmed, which makes the production and consumption of vinegar continue to increase year by year. However, the production process of brewing vinegar still adopts the technology thousands of years ago, using grain as raw material, making koji with multi-bacteria raw meal, multi-bacteria solid-state fermentation, heat sterilization, aging and post-ripening. Because the heat-sensitive flavors and nutrients in the fermented vinegar will be destroyed and lost after thermal sterilization, especially the unique flavor formed by the fermentation of vinegar will be changed, making the vinegar have miscellaneous taste, strong irritation, and insufficient taste Soft, it needs to be aged and cooked for a period of time to adjust the flavor of vinegar. However, after natural aging, the formation of flavor substances is slower, the cycle is longer, the process conditions are not easy to control, and a large amount of containers and funds are taken up.
果蔬产品的制醋在我国历史悠久。果蔬醋和以果蔬汁和食醋为原料配制成的醋饮料具有水果、蔬菜独特的色、香、味和各种营养成分,多种氨基酸、有机酸、芳香酯、维生素、矿物质等,酸度适宜,可维持人体生理机能,振奋精神,提高免疫功能,增强健康,深受消费者青睐。然而传统果蔬醋和醋饮料杀菌采用热力杀菌,其中热敏性的营养物质如维生素和风味物质如芳香酯受到破坏和损失,使果蔬醋和醋饮料的营养价值降低,使其特有风味减弱,甚至产生令人不愉快的风味。Vinegar making of fruit and vegetable products has a long history in my country. Fruit and vegetable vinegar and vinegar drinks made from fruit and vegetable juice and vinegar have unique color, aroma, taste and various nutritional components of fruits and vegetables, a variety of amino acids, organic acids, aromatic esters, vitamins, minerals, etc., with suitable acidity , can maintain human physiological functions, boost spirits, improve immune function, enhance health, and are favored by consumers. However, traditional fruit and vegetable vinegar and vinegar beverages are sterilized by thermal sterilization, in which heat-sensitive nutrients such as vitamins and flavor substances such as aromatic esters are destroyed and lost, which reduces the nutritional value of fruit and vegetable vinegar and vinegar beverages, weakens their unique flavor, and even produces nasty Unpleasant taste.
食品超高压技术在八十年代中期开始,最初主要是用于食品的杀菌,来替代传统的热力杀菌。因为超高压能破坏高分子的氢键、离子键、盐键,对共价键影响小,经超高压处理的食品能基本保持其原有的色泽、香气和维生素等成分。超高压食品能保持其“原汁、原味”的特性,符合现代食品“天然、营养、卫生、安全”的发展方向,能满足消费者崇尚“天然、健康”食品的需求。近年来,国内外科研工作者将超高压技术应用到乳酪、葡萄酒、黄酒、泡菜等发酵食品的杀菌和加速熟化工艺中,都取得了满意的效果。然而,昂贵的超高压设备成本和受限制的生产率是超高压技术应用到产业化生产的瓶颈。因此本发明开发了一套与多技术融合的超高生产工艺,来减低超高压设备成本投入。Food ultra-high pressure technology began in the mid-1980s, and was initially mainly used for food sterilization to replace traditional heat sterilization. Because ultra-high pressure can destroy the hydrogen bonds, ionic bonds, and salt bonds of polymers, and has little effect on covalent bonds, food treated with ultra-high pressure can basically maintain its original color, aroma and vitamins. Ultra-high pressure food can maintain its "original juice and original flavor" characteristics, which is in line with the development direction of modern food "natural, nutritious, hygienic and safe", and can meet the needs of consumers advocating "natural and healthy" food. In recent years, researchers at home and abroad have applied ultra-high pressure technology to the sterilization and accelerated ripening process of fermented foods such as cheese, wine, rice wine, and kimchi, and have achieved satisfactory results. However, expensive ultra-high pressure equipment costs and limited productivity are the bottlenecks for the application of ultra-high pressure technology to industrial production. Therefore, the present invention has developed a set of ultra-high production technology integrated with multiple technologies to reduce the cost of ultra-high voltage equipment.
发明内容 Contents of the invention
本发明的目的是提供一种酿造食醋、果蔬醋和醋饮料超高压杀菌催陈的方法,从而克服传统热力杀菌造成酿造食醋、果蔬醋和醋饮料营养物质损失较多,食醋发酵的特有风味发生变化。The purpose of the present invention is to provide a method for brewing vinegar, fruit and vegetable vinegar, and vinegar beverages through ultra-high pressure sterilization and aging, so as to overcome the traditional thermal sterilization that causes the loss of nutrients in brewing vinegar, fruit and vegetable vinegar, and vinegar beverages, and the fermentation of vinegar. The characteristic flavor changes.
本发明的具体步骤如下:Concrete steps of the present invention are as follows:
1、超高压杀菌催陈酿造食醋工艺操作步骤如下:1. The operation steps of ultra-high pressure sterilization and accelerated aging brewing vinegar process are as follows:
(1)用料数量(以一个发酵池计算大约70m3)原料米12kg,淀粉酶按原料计0.025%(酶制剂2000u/g)。麸曲用量按曲酶活力计算,酒母5kg,水32.50kg(配发酵醪),麸皮14kg、砻糠16.50kg、醋酸菌种子2kg,食盐1kg。(1) Quantity of materials used (about 70m 3 based on a fermentation tank): 12kg of raw rice, 0.025% of amylase (enzyme preparation 2000u/g) based on raw materials. The amount of bran koji is calculated according to the activity of koji enzyme, 5kg of distiller's mother, 32.50kg of water (with fermented mash), 14kg of bran, 16.50kg of rice bran, 2kg of acetic acid bacteria seeds, and 1kg of salt.
(2)水磨与调浆(2) Water grinding and pulping
先将原料米用水浸泡使米粒充分膨胀,然后将米与水按1∶(1.5-2)比例均匀送入粉机(水磨),磨成70目以上细度的粉浆(浓度为18~20Be),用水泵送到粉浆桶调浆,用碳酸钠调到pH6.2~6.4(精密试纸测定),然后加入5u/g淀粉酶,充分搅拌,使加入的酶很快均匀地分布在浆液中,打开粉浆桶的出料阀,缓缓放入液化桶内连续液化。First soak the raw rice in water to fully expand the rice grains, then evenly send the rice and water into the powder machine (water mill) according to the ratio of 1: (1.5-2), and grind it into a powder slurry with a fineness of more than 70 mesh (concentration is 18-20Be ), pumped with water to the slurry tank for slurry adjustment, adjusted to pH 6.2-6.4 (measured by precision test paper) with sodium carbonate, then added 5u/g amylase, stirred thoroughly, so that the added enzyme was quickly and evenly distributed in the slurry During the process, open the discharge valve of the slurry tank and slowly put it into the liquefaction tank for continuous liquefaction.
(3)液化与糖化(3) Liquefaction and saccharification
先在液化锅内加水至与蒸汽管相平,再将水升温至90℃时,开动搅拌器,保持不停运转,然后将粉浆液缓缓连续放入。液化品温掌握在85℃~92℃,待粉浆全部进入液化锅后,维持10~15min。以碘液检查,遇碘液反应呈棕黄色表示液化完全,最后缓缓升温至100℃,保持10min,以达到灭菌的目的,液化完毕后,将液化醪用泵送入糖化桶内。冷却至63℃±2℃时,加入麸曲,糖化3h,然后待糖化醪冷却到27℃后,用泵送入酒精发酵罐内。First add water to the liquefaction pot until it is level with the steam pipe, then when the temperature of the water is raised to 90°C, start the agitator and keep it running, and then slowly and continuously put the powder slurry into it. The temperature of the liquefied product is controlled at 85°C to 92°C, and it is maintained for 10 to 15 minutes after all the slurry enters the liquefaction pot. Check with iodine solution, if it reacts with iodine solution, it turns brown and yellow, indicating complete liquefaction. Finally, slowly raise the temperature to 100°C and keep it for 10 minutes to achieve the purpose of sterilization. After liquefaction, pump the liquefied mash into the saccharification tank. When cooling to 63°C±2°C, add bran yeast and saccharify for 3 hours. After the mash is cooled to 27°C, pump it into the alcohol fermentation tank.
(4)酒精发酵(4) Alcoholic fermentation
将糖化醪30kg送入发酵罐后、同时加水32.50kg,调节pH为4.2~4.4,接入酒母5kg,使发酵醪总数为67.50kg。酒精发酵品温一般控制在33℃左右为最适,不超过37℃,不低于30℃(以冷却水控制品温)。发酵周期为64h左右。酒精发酵结束,酒醪的酒精浓度为8.5%左右。酸度0.3%~0.4%,然后将酒醪送至醋酸发酵池。After sending 30kg of saccharified mash into the fermenter, add 32.50kg of water at the same time to adjust the pH to 4.2-4.4, and add 5kg of distiller's mother to make the total amount of fermented mash to 67.50kg. The product temperature of alcohol fermentation is generally controlled at about 33°C, which is the most suitable, not more than 37°C, and not lower than 30°C (control the product temperature with cooling water). The fermentation period is about 64h. Alcoholic fermentation is over, and the alcohol concentration of the wine mash is about 8.5%. The acidity is 0.3% to 0.4%, and then the wine mash is sent to the acetic acid fermentation tank.
(5)醋酸发酵(5) Acetic acid fermentation
①进池:将酒醪、麸皮、砻糠与醋酸菌种入制醅机充分混合后。均匀移入醋酸发酵池内。面层要加大醋酸菌种子的接种量。然后耙平,开始醋酸发酵。进池温度控制在40℃以下,以35℃~38℃为最适宜。①Into the pool: Put the wine mash, bran, rice bran and acetic acid bacteria into the unstrained spirits making machine and mix them thoroughly. Move evenly into the acetic acid fermentation tank. The surface layer should increase the inoculum amount of acetic acid bacteria seeds. It is then raked and the acetic fermentation begins. The temperature of entering the pool is controlled below 40°C, and the most suitable temperature is 35°C to 38°C.
②松醅:面层醋醅的醋酸菌生长繁殖快、升温快,24h左右即可升到40℃,但中间醅温度低,所以要求进行一次松醅,即将上面和中间的醋醅用人工疏松均匀,使温度一致。② Pine fermented grains: The acetic acid bacteria in the vinegar grains on the surface layer grow and multiply quickly, and the temperature rises quickly. It can rise to 40°C in about 24 hours, but the temperature of the middle grains is low, so it is required to loosen the grains once, that is, manually loosen the vinegar grains on the top and the middle Evenly so that the temperature is consistent.
③回流:松醅后每逢醅温达到40℃即可回流。使醅温降至36℃~38℃,醋酸发酵温度前期要求42℃~44℃,后期为36℃~38℃,如果温度升高过快,可将通风洞全部堵塞或部分堵塞,进行控制和调节。回流每天进行6次,每次放出醅汁100~200kg回流,一般回流120~130次后醋醅即可成熟。此时测定醋醅中酒精含量已微,酸度也不再上升。一般醋酸发酵时间为20~25天,夏季需30~40天。③ Reflux: After loosening the fermented grains, the fermented grains can be refluxed whenever the temperature of the fermented grains reaches 40°C. Reduce the temperature of the unstrained spirits to 36°C-38°C, the temperature of the acetic acid fermentation should be 42°C-44°C in the early stage, and 36°C-38°C in the later stage. If the temperature rises too fast, all or part of the ventilation holes can be blocked for control and regulation. The reflux is carried out 6 times a day, and 100-200 kg of fermented grain juice is released for reflux each time. Generally, the vinegar fermented grains can mature after 120-130 times of reflux. At this time, the alcohol content in the vinegar fermented grains was measured to be slightly, and the acidity did not rise any more. The general acetic acid fermentation time is 20-25 days, and it takes 30-40 days in summer.
④加盐醋酸发酵结束,成熟醋醅的醋汁酸度已达6.5~7g/100ml。但为了避免醋酸继续氧化分解成CO2和H2O,应立即加入食盐1kg以抑制醋酸菌氧化作用。池内加盐的方法,是将食盐置于醋酸面层,用醋汁回流,使其全部溶解。加盐后,由于大池不能封池、久放易生热,影响产量,因此可立即淋醋。④ Salt-added acetic acid fermentation is over, and the acidity of the vinegar juice of the mature vinegar grains has reached 6.5-7g/100ml. However, in order to prevent acetic acid from continuing to be oxidized and decomposed into CO2 and H2O, 1kg of salt should be added immediately to inhibit the oxidation of acetic acid bacteria. The method of adding salt to the pool is to put the table salt on the acetic acid surface layer and reflux it with vinegar juice to dissolve it completely. After adding salt, because large ponds cannot be sealed, and long-term storage is prone to heat, which affects production, it can be immediately drenched with vinegar.
⑤淋醋淋醋仍在醋酸发酵水泥池内进行,先开醋汁阀门,再把二醋汁分次浇在面层,从醋汁管收集头醋。下面收集多少,上面放入多少。当醋酸含量降到5g/100ml时停止。以上淋出的头醋一般可配制成品。每池产量为0.1t。平均每公斤原料米出醋8kg。头醋收集完毕,再在上面分次烧入三醋,下面收集的叫二醋。最后上面加水,下面收集的叫三醋。二醋和三醋供淋醋循环使用。⑤The vinegar drenching is still carried out in the acetic acid fermentation cement tank. Firstly, the vinegar juice valve is opened, and then the second vinegar juice is poured on the surface layer in stages, and the first vinegar is collected from the vinegar juice pipe. How much is collected below, and how much is placed above. Stop when the acetic acid content drops to 5g/100ml. The above-mentioned head vinegar can generally be formulated into finished products. The output of each pond is 0.1t. On average, 8kg of vinegar is produced per kilogram of raw rice. After the first vinegar is collected, three vinegars are burned on top, and the bottom one is called second vinegar. Finally, add water to the top, and what is collected below is called three vinegar. The second vinegar and the third vinegar are used for the recycling of vinegar.
(6)超高压处理(6) Ultra-high pressure treatment
将头淋的醋置于超高压装置中,在200~500MPa压力下,保压5~40min,处理压力和时间视酸度而定,如酸度大于5%可降低和缩短处理压力和时间,但不能低于200MPa,5min;如酸度小于4%可提高处理压力和延长处理时间,但处理压力最高不超过500MPa,处理的温度可在常温进行,为了有利于酿造食醋中一些功能性成分的生成,超高压处理时,可适当加热,但不超过60℃进行杀菌催陈。Put the top-sprayed vinegar in an ultra-high pressure device, and keep the pressure for 5-40 minutes under a pressure of 200-500 MPa. The treatment pressure and time depend on the acidity. If the acidity is greater than 5%, the treatment pressure and time can be reduced and shortened, but not It is lower than 200MPa, 5min; if the acidity is less than 4%, the processing pressure and processing time can be increased, but the maximum processing pressure should not exceed 500MPa, and the processing temperature can be carried out at room temperature. In order to facilitate the formation of some functional components in brewed vinegar, During ultra-high pressure treatment, it can be heated appropriately, but not exceeding 60°C for sterilization and aging.
(7)灌装(7) Filling
超高压处理后的食醋立即在无菌条件下装入贮存容器,密封存放。即可得到色泽光亮、无明显沉淀、香气柔和、无异味的食醋产品。The vinegar after ultra-high pressure treatment is immediately packed into a storage container under aseptic conditions and sealed for storage. A vinegar product with bright color, no obvious precipitation, soft aroma and no peculiar smell can be obtained.
2、超高压杀菌果蔬发酵醋的工艺操作步骤如下:2. The process steps of ultra-high pressure sterilized fruit and vegetable fermented vinegar are as follows:
(1)果蔬原料:选取汁多,糖含量高、有特殊香气的果蔬为原料,如桑椹、黑莓、树莓、草莓、梨、葡萄、苹果、哈密瓜、西瓜、香蕉、西红柿、杨梅、猕猴桃、南瓜、大蒜、番茄、胡萝卜等;(1) Fruit and vegetable raw materials: choose fruits and vegetables with a lot of juice, high sugar content and special aroma as raw materials, such as mulberry, blackberry, raspberry, strawberry, pear, grape, apple, cantaloupe, watermelon, banana, tomato, bayberry, kiwi, Pumpkin, garlic, tomato, carrot, etc.;
(2)清洗:将果蔬原料投入池中用清洁水冲洗干净,拣去腐烂果蔬,取出沥干。(2) Cleaning: Put the raw materials of fruits and vegetables into the pool and rinse them with clean water, pick out the rotten fruits and vegetables, take them out and drain them.
(3)去皮榨汁:先用0.05%~0.15%和0.1%~0.2%抗坏血酸(Vc)和柠檬酸溶液对经过预处理后的原料进行护色约20~30min,然后将果蔬用机械或人工去皮去核进行打浆,再榨取其汁,一般果汁得率在65%~80%之间。(3) Peeling and juicing: first use 0.05% to 0.15% and 0.1% to 0.2% ascorbic acid (Vc) and citric acid solution to protect the color of the pretreated raw materials for about 20 to 30 minutes, and then mechanically or Artificial peeling and pitting are performed for beating, and then the juice is squeezed out. Generally, the yield of juice is between 65% and 80%.
(4)澄清:将果汁放入桶内加入果胶酶0.01%~0.05%,保持温度40℃~50℃,时间为1~2h。(4) Clarification: put the fruit juice into a barrel, add 0.01% to 0.05% of pectinase, and keep the temperature at 40°C to 50°C for 1 to 2 hours.
(5)过滤:经处理后的果蔬汁再过滤一次,使之澄清。(5) Filtration: The treated fruit and vegetable juice is filtered again to clarify it.
(6)酒精发酵:果汁降温至30℃,接入果酒酵母5~10%,维持品温30℃~34℃之间,进行酒精发酵4~5天。(6) Alcoholic fermentation: the fruit juice is cooled to 30°C, 5-10% of fruit wine yeast is added, and the product temperature is maintained between 30°C-34°C, and alcoholic fermentation is carried out for 4-5 days.
(7)醋酸发酵:将果酒加水稀释至5~6%,然后接入醋酸种子液5~10%,搅匀,保持发酵液品温28℃~30℃进行静置发酵,经2~3天后,液面有薄膜出现,证明醋酸菌膜形成,醋酸发酵开始,连续发酵至30天左右即可成熟,此时以发酵醪含酒精0.3~0.5%之间为度。(7) Acetic acid fermentation: dilute the fruit wine with water to 5-6%, then add 5-10% acetic acid seed liquid, stir well, keep the temperature of the fermentation liquid at 28°C-30°C for static fermentation, after 2-3 days , There is a film on the liquid surface, which proves that the acetic acid bacteria film is formed, and the acetic acid fermentation starts, and it can be matured after continuous fermentation for about 30 days.
(8)过滤:在醋液中加入适量的硅藻土作为助滤剂,用泵打入压滤机,过滤后的渣加水重滤一次,并入清醋一起调整酸度为3.5%~5%之间。(8) Filtration: add an appropriate amount of diatomaceous earth as a filter aid to the vinegar liquid, pump it into the filter press, add water to the filtered residue and refilter it once, and then add vinegar to adjust the acidity to 3.5% to 5%. between.
(9)超高压杀菌处理:将调整好的果蔬醋置于超高压装置中,在300~600MPa压力下,保压10~40min,由于果蔬醋酸度较低,超高压处理的最高压力要达到600MPa,处理时间最短不能少于10min。果蔬醋中热敏性的风味和营养物质含量较多,超高压处理是一般在常温下进行,温度不高于40℃。(9) Ultra-high pressure sterilization treatment: place the adjusted fruit and vegetable vinegar in an ultra-high pressure device, and keep the pressure for 10-40 minutes under a pressure of 300-600 MPa. Due to the low acidity of fruit and vegetable vinegar, the maximum pressure of ultra-high pressure treatment should reach 600 MPa , the minimum processing time should not be less than 10 minutes. The heat-sensitive flavor and nutrient content in fruit and vegetable vinegar is high, and the ultra-high pressure treatment is generally carried out at room temperature, and the temperature is not higher than 40°C.
(10)无菌灌装:超高压处理后的果蔬醋立即在无菌条件下装入贮存容器,密封存放。即可得到色泽光亮、无明显沉淀、果香浓郁、无异味、营养丰富的果蔬醋产品。(10) Aseptic filling: the fruit and vegetable vinegar after the ultra-high pressure treatment is immediately packed into a storage container under aseptic conditions and sealed for storage. A fruit and vegetable vinegar product with bright color, no obvious precipitation, strong fruity aroma, no peculiar smell and rich nutrition can be obtained.
3、超高压杀菌果蔬调配醋饮料工艺操作步骤如下:3. The operation steps of ultra-high pressure sterilization fruit and vegetable blending vinegar beverage process are as follows:
(11)果蔬原料:选取新鲜、优质、无病虫害的和香气浓郁的果蔬为原料,如桑椹、黑莓、树莓、草莓、梨、葡萄、苹果、哈密瓜、西瓜、香蕉、西红柿、杨梅、猕猴桃、南瓜、大蒜、番茄、胡萝卜等;(11) Fruit and vegetable raw materials: select fresh, high-quality, pest-free and fragrant fruits and vegetables as raw materials, such as mulberry, blackberry, raspberry, strawberry, pear, grape, apple, cantaloupe, watermelon, banana, tomato, bayberry, kiwi fruit, Pumpkin, garlic, tomato, carrot, etc.;
(12)清洗:将果蔬原料投入池中用清洁水冲洗干净,拣去腐烂果蔬,取出沥干。(12) Cleaning: Put the raw materials of fruits and vegetables into the pool and rinse them with clean water, pick out the rotten fruits and vegetables, take them out and drain them.
(13)果蔬菜汁护色、打浆:果蔬中的天然色素极易被氧化而褪色,因此需要采取一定的措施进行护色,本实验选择食品行业中常用的抗氧化剂抗坏血酸(Vc)和柠檬酸作为果蔬汁中天然色素的护色剂,其水溶性和护色效果都较好。用0.05%~0.15%和0.1%~0.2%抗坏血酸(Vc)和柠檬酸溶液对经过预处理后的原料进行护色约20~30min,再进行打浆。(13) Color protection and beating of fruit and vegetable juices: the natural pigments in fruits and vegetables are easily oxidized and faded, so certain measures need to be taken to protect the color. In this experiment, the commonly used antioxidants ascorbic acid (Vc) and citric acid in the food industry were selected. As a color-protecting agent for natural pigments in fruit and vegetable juices, it has good water solubility and color-protecting effect. Use 0.05% to 0.15% and 0.1% to 0.2% ascorbic acid (Vc) and citric acid solutions to protect the color of the pretreated raw materials for about 20 to 30 minutes, and then beat them.
(14)榨汁、分离:把浆料用筛孔为0.6mm的榨汁机进行榨汁后,将果蔬汁放入桶内加入果胶酶0.01%~0.05%,保持温度40℃~50℃,时间为1~2h。再用离心机在3000r/min的转速下将汁液中的细小纤维等颗粒状物质除去,以得到澄清的原汁。(14) Juicing and separation: After squeezing the pulp with a juicer with a sieve hole of 0.6mm, put the fruit and vegetable juice into a barrel and add 0.01% to 0.05% of pectinase, and keep the temperature at 40°C to 50°C , the time is 1 ~ 2h. Then use a centrifuge to remove granular substances such as fine fibers in the juice at a speed of 3000r/min to obtain clarified raw juice.
(15)非热力加工处理:为了使鲜榨果蔬汁能有足够长的保质期,又要使其风味和营养能很好地保持,再得到新鲜的果蔬汁之后,将其用非热力轻度加工处理,如超高压、辐照等,保证将果蔬汁的对象致病菌减少5个对数周期,且产品在冷藏条件下质量稳定,有一定的保存期,产品卫生符合国家相关饮料卫生标准的果蔬汁。(15) Non-thermal processing: In order to ensure that the freshly squeezed fruit and vegetable juice has a long enough shelf life, and to maintain its flavor and nutrition well, after obtaining the fresh fruit and vegetable juice, it is lightly processed by non-thermal Treatment, such as ultra-high pressure, irradiation, etc., to ensure that the target pathogenic bacteria of fruit and vegetable juices are reduced by 5 logarithmic cycles, and the quality of the products is stable under refrigeration conditions, and there is a certain shelf life. The product hygiene meets the relevant national beverage hygiene standards. fruit and vegetable juice.
(16)冷藏:将处理好的果蔬汁在无菌条件下立即装入密封包装容器中,在温度5℃~0℃下贮存,但贮藏的时间不超过3个月。(16) Refrigeration: Immediately pack the processed fruit and vegetable juices into sealed packaging containers under aseptic conditions, and store them at a temperature of 5°C to 0°C, but the storage time should not exceed 3 months.
(17)调配:将酿造食醋与果蔬汁按照1%~5%比例调配,根据果蔬原料的香气强弱,香气比较浓郁的果蔬汁的添加量要低一点,对香气较弱的则要增加果蔬汁的添加量。调配时可以添加0.5%~1%的食糖来改善醋饮料的口感,可制得酸度在3.5~4.0%、风味突出、营养丰富的果蔬醋饮料。(17) Blending: Blend brewed vinegar and fruit and vegetable juices at a ratio of 1% to 5%. According to the strength of the aroma of the fruit and vegetable raw materials, the amount of fruit and vegetable juices with stronger aromas should be lower, and the amount of fruit and vegetable juices with weaker aromas should be increased. The amount of fruit and vegetable juice added. 0.5%~1% sugar can be added to improve the mouthfeel of the vinegar drink, and a fruit and vegetable vinegar drink with an acidity of 3.5~4.0%, outstanding flavor and rich nutrition can be obtained.
(18)超高压处理:将调配好的果蔬醋饮料放入超高压装置中,在200~600MPa压力下,保压10~40min进行杀菌,由于果蔬醋饮料酸度较低,超高压处理压力不能低于200MPa,处理时间要高于10min,处理的温度不超过40℃。(18) Ultra-high pressure treatment: put the prepared fruit and vegetable vinegar beverage into the ultra-high pressure device, and keep the pressure for 10-40 minutes under the pressure of 200-600MPa to sterilize. Since the acidity of the fruit and vegetable vinegar beverage is low, the pressure of ultra-high pressure treatment cannot be low At 200MPa, the treatment time should be longer than 10min, and the treatment temperature should not exceed 40°C.
(19)无菌灌装:超高压处理好后的醋饮料立即在无菌条件下进行装入密闭容器中存放。即可制得风味独特、营养丰富、口感适宜的果蔬醋饮料。(19) Aseptic filling: the vinegar beverage after the ultra-high pressure treatment is immediately stored in an airtight container under aseptic conditions. The fruit and vegetable vinegar drink with unique flavor, rich nutrition and suitable taste can be prepared.
本发明是利用超高压在低温条件可使蛋白质变性的作用,是酿造食醋、果蔬醋或醋饮料中微生物体内的蛋白发生钝化,从而使体内酶失去活性,达到杀死食醋中微生物的目的,进而延长食醋的保质期。由于超高压杀菌是在低温下进行的,可以避免热力杀菌的一些弊端,如减少营养物质的损失和不良风味产生,同时超高压还具有加速食醋风味物质生成反应,从而对食醋具有催陈作用。The present invention utilizes ultra-high pressure to denature proteins under low temperature conditions, and passivates the proteins in microorganisms in brewing vinegar, fruit and vegetable vinegar, or vinegar beverages, so that the enzymes in the body lose their activity and achieve the purpose of killing microorganisms in vinegar. Purpose, and then extend the shelf life of vinegar. Because ultra-high pressure sterilization is carried out at low temperature, it can avoid some disadvantages of thermal sterilization, such as reducing the loss of nutrients and the production of bad flavors. At the same time, ultra-high pressure can also accelerate the production of vinegar flavor substances, so it has the effect of aging vinegar. effect.
本发明具有以下优点和良好应用效果:The present invention has the following advantages and good application effects:
(1)本发明利用超高压杀菌技术可在常温下进行,其所制得的食醋,安全营养,风味柔和,没有热力杀菌产生的杂味和刺激性,减少陈酿周期。这是由于超高压处理的食醋中刺激性的醛类物质含量要比热力加工食醋中的少的多,而超高压处理还增加了食醋中酯类物质的含量。(1) The present invention can be carried out at normal temperature by utilizing the ultra-high pressure sterilization technology, and the prepared vinegar is safe and nutritious, has a soft flavor, no miscellaneous smell and irritation produced by thermal sterilization, and reduces the aging period. This is because the content of irritating aldehydes in vinegar processed by ultra-high pressure is much less than that in vinegar processed by heat, and the content of esters in vinegar is also increased by ultra-high pressure treatment.
(2)本发明利用超高压杀菌技术所制得的食醋、果蔬醋或醋饮料产品,因是在不高于60℃下进行杀菌的,可以很好地降低食醋或醋饮料中热敏性营养物质的损失。(2) The vinegar, fruit and vegetable vinegar or vinegar beverage products produced by the ultra-high pressure sterilization technology in the present invention can be sterilized at no higher than 60°C, which can well reduce the heat-sensitive nutrients in vinegar or vinegar beverages. material loss.
(3)本发明利用超高压在常温条件下杀灭食醋中的微生物,不需要较高的温度,因此该技术能耗低,对环境友好。(3) The present invention utilizes ultra-high pressure to kill microorganisms in vinegar under normal temperature conditions, and does not require higher temperature, so the technology has low energy consumption and is environmentally friendly.
(4)发明利用超高加工技术制得的果蔬醋和醋饮料产品不仅具有营养丰富,易于人体吸收,还具有果蔬所特有的风味。(4) Invention of fruit and vegetable vinegar and vinegar beverage products made by ultra-high processing technology is not only rich in nutrition, easy to be absorbed by the human body, but also has the unique flavor of fruits and vegetables.
附图说明 Description of drawings
图1为超高压杀菌催陈酿造食醋工艺流程图Fig. 1 is a process flow chart of ultra-high pressure sterilization and accelerated aging for brewing vinegar
图2为超高压杀菌果蔬发酵醋的工艺流程图Fig. 2 is the process flow diagram of ultra-high pressure sterilization fruit and vegetable fermented vinegar
图3为超高压杀菌果蔬调配醋饮料工艺流程图Figure 3 is the flow chart of the ultra-high pressure sterilizing fruit and vegetable blending vinegar beverage
具体实施方式 Detailed ways
通过以下实施例进一步对本发明进行说明。The invention is further illustrated by the following examples.
实施例1超高压杀菌催陈镇江香醋Example 1 Ultra-high pressure sterilization to urge aging Zhenjiang aromatic vinegar
精选糯米12kg,要求米粒圆整,粒大。先将米用水浸泡使米粒充分膨胀,然后将米与水按1∶2比例均匀送入粉机(水磨),磨成70目以上细度的粉浆(浓度为18Be),用水泵送到粉浆桶调浆,用碳酸钠调到pH6.2,然后加入5u/g淀粉酶,充分搅拌,打开粉浆桶的出料阀,缓缓放入液化桶内连续液化。液化品温掌握在85℃~92℃,待粉浆全部进入液化锅后,维持15min。以碘液检查,遇碘液反应呈棕黄色表示液化完全,最后缓缓升温至100℃,保持10min,以达到灭菌的目的,液化完毕后,将液化醪用泵送入糖化桶内。冷却至63℃±2℃时,加入麸曲,糖化3h,然后待糖化醪冷却到27℃后,将糖化醪30kg送入发酵罐后、同时加水32.50kg,调节pH为4.2,接入酒母5kg,使发酵醪总数为67.50kg。酒精发酵品温控制在33℃左右。发酵周期为64h左右。酒精发酵结束,酒醪的酒精浓度为8.5%左右,酸度0.3%。将酒醪、麸皮、砻糠与醋酸菌种入制醅机充分混合后。均匀移入醋酸发酵池内。然后耙平,开始醋酸发酵。进池温度控制在35℃~38℃。24h左右进行一次松醅,使温度一致。松醅后每逢醅温达到40℃即回流。使醅温降至36℃~38℃,醋酸发酵温度前期要求42℃~44℃,后期为36℃~38℃,回流每天进行6次,每次放出醅汁100kg回流,回流120次后醋醅即成熟。此时测定醋醅中酒精含量已微,酸度也不再上升。醋酸发酵时间为25天。醋酸发酵结束,立即加入食盐1kg以抑制醋酸菌氧化作用。在醋酸发酵水泥池内进行淋醋,先开醋汁阀门,再把炒米色和二醋汁分次浇在面层,从醋汁管收集头醋。下面收集多少,上面放入多少。当醋酸含量降到5g/100ml时停止。将得到的镇江香醋置于超高压装置中,在常温下(20℃)经200MPa/40min、400MPa/20min和600MPa/5min不同压力处理后,经微生物检测,发现不同处理都可使镇江香醋就达到食醋的国家卫生标准即致病微生物未检出,大肠菌群<3cfu/ml。通过感官评定发现超高压处理后的镇江香醋香气变得柔和,没有了生醋的刺激味。经气质联机检测分析,发现超高压处理后的食醋香气中的酯类峰面积平均增加约4~6%,酯类物质的含量是评价镇江香醋陈酿的重要指标,而且其香气中的刺激性的醛类含量比经热力杀菌处理的食醋中含量减少了10~12%,因此超高压处理不仅能杀灭镇江香醋有害微生物,而且还具有一定的催陈作用。可制得酸度为5%、色泽光亮、无明显沉淀、香气柔和的镇江香醋。Selected glutinous rice 12kg, the rice grains are required to be round and large. First soak the rice in water to fully expand the rice grains, then send the rice and water evenly into the powder machine (water mill) at a ratio of 1:2, grind it into a powder slurry with a fineness of 70 mesh or more (concentration is 18Be), and pump it to the powder with water. Adjust the pulp tank to adjust the pH to 6.2 with sodium carbonate, then add 5u/g amylase, stir well, open the discharge valve of the slurry tank, and slowly put it into the liquefaction tank for continuous liquefaction. The temperature of the liquefied product is controlled at 85°C to 92°C, and it is maintained for 15 minutes after all the slurry enters the liquefaction pot. Check with iodine solution, if it reacts with iodine solution, it turns brown and yellow, indicating complete liquefaction. Finally, slowly raise the temperature to 100°C and keep it for 10 minutes to achieve the purpose of sterilization. After liquefaction, pump the liquefied mash into the saccharification tank. When cooling to 63°C±2°C, add bran koji and saccharify for 3 hours, then after the mash is cooled to 27°C, put 30kg of mash into the fermentation tank, add 32.50kg of water at the same time, adjust the pH to 4.2, and add 5kg of distiller's mother , so that the total amount of fermented mash is 67.50kg. The temperature of the alcoholic fermentation product is controlled at about 33°C. The fermentation period is about 64h. Alcoholic fermentation is over, the alcohol concentration of the wine mash is about 8.5%, and the acidity is 0.3%. Put the wine mash, bran, rice bran and acetic acid bacteria into the unstrained spirits making machine and mix them thoroughly. Move evenly into the acetic acid fermentation tank. It is then raked and the acetic fermentation begins. The temperature of entering the pool is controlled at 35°C to 38°C. Carry out loose unstrained grains once every 24 hours or so to make the temperature consistent. After loosening the fermented grains, the fermented grains are refluxed whenever the fermented grains reach 40°C. Reduce the temperature of the fermented grains to 36°C to 38°C. The temperature of the acetic acid fermentation should be 42°C to 44°C in the early stage and 36°C to 38°C in the later stage. The reflux is carried out 6 times a day, and 100kg of fermented grain juice is released for reflux each time. After 120 times of reflux, the vinegar fermented grains That is ripe. At this time, the alcohol content in the vinegar fermented grains was measured to be slightly, and the acidity did not rise any more. The acetic acid fermentation time is 25 days. After the acetic acid fermentation is finished, 1 kg of salt is added immediately to inhibit the oxidation of acetic acid bacteria. Drenching vinegar in the acetic acid fermented cement pool, first open the vinegar juice valve, then pour the fried beige and second vinegar juice on the surface layer by batch, and collect the first vinegar from the vinegar juice pipe. How much is collected below, and how much is placed above. Stop when the acetic acid content drops to 5g/100ml. The obtained Zhenjiang vinegar was placed in an ultra-high pressure device, and after being treated with different pressures of 200MPa/40min, 400MPa/20min and 600MPa/5min at room temperature (20°C), it was found that different treatments could make Zhenjiang vinegar Just reach the national hygienic standard of vinegar, that is, no pathogenic microorganisms have been detected, and coliform bacteria <3cfu/ml. Through sensory evaluation, it was found that the aroma of Zhenjiang vinegar after ultra-high pressure treatment became softer, without the irritating smell of raw vinegar. Through GC analysis, it was found that the peak area of esters in the aroma of vinegar after ultra-high pressure treatment increased by about 4-6% on average. The content of esters is an important indicator for evaluating the aging of Zhenjiang balsamic vinegar. The content of aldehydes is 10-12% lower than that of vinegar treated by thermal sterilization. Therefore, ultra-high pressure treatment can not only kill harmful microorganisms in Zhenjiang vinegar, but also has a certain aging effect. Zhenjiang vinegar with 5% acidity, bright color, no obvious precipitation and soft aroma can be obtained.
实施例2超高压杀菌催陈桑椹醋Embodiment 2 Ultrahigh pressure sterilization accelerates aging mulberry vinegar
选取紫红色,成熟度高,糖含量高,有浓郁香气的桑椹,除去霉变腐烂变质的果实,用清水清洗干净,用榨汁机充分破碎,打浆,按0.05%加入果胶酶,45℃酶解1h后以3000rpm的转速离心30min,取澄清汁接入果酒酵母10%,维持品温30℃~34℃之间,进行酒精发酵5天后。将果酒加水稀释至6%,然后接入醋酸种子液10%,搅匀,保持发酵液品温28℃~30℃进行静置发酵,经3天后,液面有薄膜出现,连续发酵至30天左右即可成熟,此时以发酵醪含酒精为0.5%。在醋液中加入适量的硅藻土作为助滤剂,用泵打入压滤机,过滤后的渣加水重滤一次,并入清醋一起调整酸度为4%。将调整好的醋置于超高压装置中,在常温下(20℃)经300MPa/40min、400MPa/20min和600MPa/10min不同处理后,经微生物检测,发现不同处理都可使桑椹醋达到国家卫生标准即致病微生物未检出,大肠菌群<3cfu/ml。通过感官评定发现超高压处理后的桑椹醋呈紫红色,清澈透明有光泽,具有桑椹固有的果香和醋香,酸味柔和,无异味。经检测发现其功能性色素,维生素含量比热力处理的要高出1.2~2.3%,因此超高压处理能很好地保留桑椹醋中其特有的风味物质和营养物质。Select purple-red, high-maturity, high-sugar-content, and strong-flavored mulberries, remove moldy, rotten and deteriorating fruits, wash them with clean water, fully crush them with a juicer, beat them, add pectinase at 0.05%, and keep at 45°C After enzymatic hydrolysis for 1 hour, centrifuge at 3000 rpm for 30 minutes, take clarified juice and add 10% fruit wine yeast, keep the product temperature between 30°C and 34°C, and carry out alcoholic fermentation for 5 days. Dilute the fruit wine with water to 6%, then add 10% acetic acid seed liquid, stir well, keep the temperature of the fermentation liquid at 28°C-30°C for static fermentation, after 3 days, a film appears on the liquid surface, and continue to ferment for 30 days It can be mature in about 10 minutes, and the alcohol content of fermented mash is 0.5%. Add an appropriate amount of diatomaceous earth into the vinegar liquid as a filter aid, pump it into the filter press, add water to the filtered residue and refilter it once, and adjust the acidity to 4% by adding clear vinegar. Put the adjusted vinegar in an ultra-high pressure device, and after different treatments of 300MPa/40min, 400MPa/20min and 600MPa/10min at room temperature (20°C), it is found that different treatments can make mulberry vinegar reach the national sanitation level. The standard is that pathogenic microorganisms are not detected, and the coliform group is less than 3cfu/ml. Through sensory evaluation, it was found that the mulberry vinegar after ultra-high pressure treatment was purple-red, clear, transparent and shiny, with the inherent fruity and vinegar aroma of mulberry, soft sour taste and no peculiar smell. After testing, it is found that its functional pigment and vitamin content are 1.2-2.3% higher than that of heat treatment, so ultra-high pressure treatment can well retain its unique flavor substances and nutrients in mulberry vinegar.
实施例3超高压杀菌苹果调配醋饮料Example 3 Ultra-high pressure sterilization apple deployment vinegar beverage
选取成熟度高,糖含量高,有浓郁香气的苹果,除去腐烂变质的果实,用清水清洗干净,先用0.15%和0.1%抗坏血酸(Vc)和柠檬酸溶液对经过预处理后的原料进行护色约20min,再进行打浆。把浆料用筛孔为0.6mm的榨汁机进行榨汁后,将苹果汁放入桶内加入果胶酶0.015%,保持温度40℃,时间为1h。再用离心机在3000r/min的转速下将汁液中的细小纤维等颗粒状物质除去,以得到澄清的原汁。将原汁置于超高压装置中在400MPa压力下处理20min,在5℃条件下密封贮藏,可贮藏3个月以上。将鲜榨苹果汁按照5%的量添加到镇江香醋中,再添加0.5%的食糖,充分混合均匀,可制得酸度在3.5%的苹果醋饮料。将调配制得醋饮料放入超高压装置中,在常温下(20℃)经200MPa/40min、400MPa/20min和600MPa/10min处理后,经微生物检测,不同处理都可使苹果醋饮料达到国家卫生标准即致病微生物未检出,大肠菌群<3cfu/ml。通过感官评定发现超高压处理后的苹果醋饮料清澈透明有光泽,具有苹果和食醋固有的果香和醋香,酸味柔和,无异味。Select apples with high maturity, high sugar content and strong aroma, remove rotten fruits, wash them with clean water, and protect the pretreated raw materials with 0.15% and 0.1% ascorbic acid (Vc) and citric acid solutions. Color for about 20min, then beating. After squeezing the slurry with a juice extractor with a sieve hole of 0.6 mm, put the apple juice into a barrel and add 0.015% pectinase, and keep the temperature at 40° C. for 1 hour. Then use a centrifuge to remove granular substances such as fine fibers in the juice at a speed of 3000r/min to obtain clarified raw juice. Put the raw juice in an ultra-high pressure device for 20 minutes under a pressure of 400MPa, and store it in a sealed container at 5°C, which can be stored for more than 3 months. Add freshly squeezed apple juice to Zhenjiang vinegar in an amount of 5%, add 0.5% sugar, and mix thoroughly to obtain an apple cider vinegar drink with an acidity of 3.5%. Put the prepared vinegar drink into an ultra-high pressure device, and treat it at room temperature (20°C) at 200MPa/40min, 400MPa/20min and 600MPa/10min. After microbial testing, different treatments can make the apple cider vinegar drink reach the national sanitation standard. The standard is that pathogenic microorganisms are not detected, and the coliform group is less than 3cfu/ml. Through sensory evaluation, it was found that the apple cider vinegar drink after ultra-high pressure treatment was clear, transparent and shiny, with the inherent fruity and vinegary aroma of apple and table vinegar, soft sour taste and no peculiar smell.
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