The vacuum mechanism of rubber plate vulcanization machine
Technical field
The present invention relates to the rubber plate vulcanization machine technical field, relate in particular to the vacuum mechanism of rubber plate vulcanization machine; Be applied to clamp force greater than rubber plate vulcanization machine type more than 600 tons.
Background technology
Its vacuum mechanism of existing rubber vulcanizing machine mostly is bell-type, be positioned on the round traveller, on traveller upper and lower displacement and with sliding panel sealing after vacuumize to make and be vacuum state in the cover, its processing and installation are comparatively complicated, the also inapplicable clamp force of structure is a rubber plate vulcanization machine more than 600 tons, cause the rubber plate vulcanization machine of clamp force more than 600 tons mostly to be no vacuum system type, the product cure time is generally longer, and end product quality particularly surface quality is relatively poor.
Summary of the invention
Technical problem to be solved by this invention is at above-mentioned prior art present situation, and provides a kind of rational in infrastructure, processing and easy for installation, the vacuum mechanism of suitable clamp force vulcanizing press of type more than 600 tons.
The present invention solves the problems of the technologies described above the technical scheme that is adopted: the vacuum mechanism of rubber plate vulcanization machine includes the traveller that is installed under the footstock and is positioned on the traveller and along the vacuum (-tight) housing of traveller upper and lower displacement and forms; Wherein: it is square that traveller adopts steel plate to be welded, and its top is fixed on the footstock with fixed screw, slide block, left and right sides slide block and vacuum leakproof adhesive tape before and after its lower end is equipped with; Vacuum (-tight) housing is positioned on the traveller, the wall of vacuum (-tight) housing is close to the traveller lower end the front and back slide block, left and right sides slide block and vacuum leakproof adhesive tape, the left and right sides of vacuum (-tight) housing is equipped with vacuum (-tight) housing brass seat, in this vacuum (-tight) housing brass seat brass is installed, brass fits on the main frame pillar, play the balance vacuum (-tight) housing, the left and right sides of vacuum (-tight) housing also is equipped with vacuum (-tight) housing oil cylinder holder, vacuum (-tight) housing oil cylinder head is installed on the vacuum (-tight) housing oil cylinder holder, vacuum (-tight) housing oil cylinder afterbody is fixed on the footstock, move by the vacuum (-tight) housing oil cylinder, make vacuum (-tight) housing do upper and lower displacement, the vacuum (-tight) housing lower end is equipped with sealing oil resistant bar and engages with sliding panel and makes formation one confined space in the vacuum (-tight) housing, thereby reaches the purpose that vacuumizes.
The technical measures of taking also comprise:
Above-mentioned traveller is a squared design, be processed with a step around the traveller lower end, vacuum leakproof adhesive tape is installed in this step, vacuum leakproof adhesive tape, vacuum leakproof adhesive tape is fixed on the traveller with pressing plate before and after adhesive tape left and right sides pressing plate and the adhesive tape, above the pressing plate square aluminium extruded type is installed before and after adhesive tape left and right sides pressing plate and the adhesive tape, the square aluminium extruded type outside is connected with left and right sides slide block and front and back slide block with another T type screw; Square aluminium extruded type is equipped with pressing plate, and pressing plate is fixed on left and right sides fixed block and the front and back fixed block by T type screw, and left and right sides fixed block and front and back fixed block are welded on the traveller lower end, and end to end formation one is square; By regulating T type screw, can regulate the left-right and front-back distance of left and right sides slide block, front and back slide block and vacuum leakproof adhesive tape.
Above-mentioned vacuum (-tight) housing adopts can dismantle the frame design, vacuum (-tight) housing left and right sides wall is arranged respectively and the vacuum (-tight) housing front and rear wall is end to end forms, be fixedly connected with left right angle stiffening plate and right right angle stiffening plate on four right angles of vacuum (-tight) housing, vacuum (-tight) housing lower end fluting seals after sealing oil resistant bar and sliding panel joint are installed; The vacuum (-tight) housing oil cylinder fixed mount and the vacuum (-tight) housing brass seat of symmetry are installed on the wall of the vacuum (-tight) housing left and right sides, about vacuum (-tight) housing brass seat in twos the symmetry and and the main frame pillar over against the position, brass is installed in the vacuum (-tight) housing brass seat, the one side main frame pillar of fitting, do upper and lower displacement with vacuum (-tight) housing, play positioning action, make the steady upper and lower displacement of vacuum (-tight) housing; Symmetrical in twos about vacuum (-tight) housing oil cylinder fixed mount also is, vacuum (-tight) housing oil cylinder head is installed in the vacuum (-tight) housing oil cylinder fixed mount, and the bottom is fixed on the footstock, and the active force through the vacuum (-tight) housing oil cylinder makes the vacuum (-tight) housing upper and lower displacement; Vacuum (-tight) housing lower end fluting is equipped with sealing oil resistant bar, and vacuum leakproof adhesive tape is fitted on vacuum (-tight) housing wall and the traveller, and lower end and sliding panel seal after engaging; About also being processed with on the wall of the vacuum (-tight) housing left and right sides in twos the symmetry through hole, vacuum line is installed.
Above-mentioned vacuum (-tight) housing left and right sides wall and vacuum (-tight) housing front and rear wall inwall hard chrome plating are handled, and vacuum (-tight) housing brass seat, brass and vacuum (-tight) housing oil cylinder are symmetric mode installation in twos, can effectively increase its wearability and sealing.
Design has a sealed space to be vacuum state in the above-mentioned footstock, with vacuum (-tight) housing generation convection current, can effectively improve evacuation rate when vacuumizing; Logical cooling water in the deep hole is arranged at the traveller bottom.
Compared with prior art, the present invention adopts vacuum (-tight) housing frame design, processes, installs and keep in repair convenient and economical, has solved the difficult problem of clamp force type band vacuum system more than 600 tons; The traveller squared design has effectively increased the pressure distribution area, and sealing strip adopts the pressing plate mounting means, has increased the function of regulating, and efficiently solves the vacuum seal problem, and the design vacuum space makes to vacuumize improved efficiency in the footstock, has reduced the board floor space.
Description of drawings
Fig. 1 is an embodiment of the invention side-looking assembling schematic diagram;
Fig. 2 is that the embodiment of the invention is faced the assembling schematic diagram;
Fig. 3 is the A portion enlarged diagram of Fig. 1;
Fig. 4 is an embodiment of the invention traveller side-looking assembling schematic diagram;
Fig. 5 is that embodiment of the invention traveller is overlooked the assembling schematic diagram;
Fig. 6 is the B portion enlarged diagram of Fig. 4;
Fig. 7 is an embodiment of the invention vacuum (-tight) housing side-looking assembling schematic diagram;
Fig. 8 is that embodiment of the invention vacuum (-tight) housing is overlooked the assembling schematic diagram;
Fig. 9 is the C portion enlarged diagram of Fig. 7.
The specific embodiment
Embodiment describes in further detail the present invention below in conjunction with accompanying drawing.
Structure of the present invention sees that Fig. 1 is to shown in Figure 9.Number sliding panel 101, pillar 102 among the figure, footstock 103, vacuum (-tight) housing 200, vacuum (-tight) housing brass seat 201, brass 202, vacuum (-tight) housing oil cylinder fixed mount 203, vacuum (-tight) housing oil cylinder 204, vacuum (-tight) housing front and rear wall 205, vacuum (-tight) housing left and right sides wall 206, left right angle stiffening plate 207, right right angle stiffening plate 208, sealing oil resistant bar 209, traveller 301, adhesive tape left and right sides pressing plate 302, pressing plate 303, pressing plate 304 before and after the adhesive tape, left and right sides fixed block 305, front and back fixed head 306, vacuum (-tight) housing leakproof adhesive tape 307, front and back slide block 308, left and right sides slide block 309, square aluminium extruded type 310, T type screw 311, T type screw 312.
The vacuum mechanism of rubber plate vulcanization machine includes the traveller 301 that is installed under the footstock 103 and is positioned on the traveller 301 and along the vacuum (-tight) housing 200 of traveller 301 upper and lower displacements and forms.It is square that traveller 301 adopts steel plate to be welded, and top is fixed on the footstock 103 with fixed screw, slide block 308, left and right sides slide block 309 and vacuum leakproof adhesive tape 307 before and after the lower end is equipped with; Vacuum (-tight) housing 200 is positioned on the traveller 301, the wall of vacuum (-tight) housing 200 is close to and is positioned at the front and back slide block 308 that traveller 301 lower ends are provided with, on left and right sides slide block 309 and the vacuum leakproof adhesive tape 307, the left and right sides is equipped with vacuum (-tight) housing brass seat 201, in the vacuum (-tight) housing brass seat 201 brass 202 is installed, brass 202 fits on the main frame pillar 102, play balance vacuum (-tight) housing 200, the left and right sides also is equipped with vacuum (-tight) housing oil cylinder holder 203, vacuum (-tight) housing oil cylinder 204 heads are installed on the vacuum (-tight) housing oil cylinder holder 203, vacuum (-tight) housing oil cylinder 204 afterbodys are fixed on the footstock 103, by 204 motions of vacuum (-tight) housing oil cylinder, make vacuum (-tight) housing 200 do upper and lower displacement, vacuum (-tight) housing 200 lower ends are equipped with sealing oil resistant bar 209 and engage with sliding panel 101 and make formation one confined spaces in the vacuum (-tight) housing 200, thereby reach the purpose that vacuumizes.
The technical measures of taking also comprise:
Above-mentioned traveller 301 is a squared design, be processed with a step around the lower end of traveller 301, vacuum leakproof adhesive tape 307 is installed in the step, pressing plate 304 is fixed on the traveller 301 before and after vacuum leakproof adhesive tape 307 usefulness adhesive tape left and right sides pressing plates 302 and the adhesive tape, above the pressing plate 304 square aluminium extruded type 310 is installed before and after adhesive tape left and right sides pressing plate 302 and the adhesive tape, afterbody is fixed on left and right sides fixed block 305 and the front and back fixed block 306 by T type screw 311, left and right sides fixed block 305 and front and back fixed block 306 are welded on traveller 301 lower ends, and end to end formation one is square; Pressing plate 304 tops before and after adhesive tape left and right sides pressing plate 302 and the adhesive tape, square aluminium extruded type 310 outsides are connected with left and right sides slide block 309 and front and back slide block 308 with another T type screw 312; Square aluminium extruded type 310 tops are equipped with pressing plate 303, and pressing plate 303 is fixed on left and right sides fixed block 305 and the front and back fixed block 306; By regulating the T type screw 311 that connects square aluminium extruded type 310, can regulate the left-right and front-back distance of left and right sides slide block 309, front and back slide block 308 and vacuum leakproof adhesive tape 307.
Above-mentioned vacuum (-tight) housing 200 adopts detachable frame design, there are vacuum (-tight) housing left and right sides wall 206 and vacuum (-tight) housing front and rear wall 205 to combine, process screw hole on the vacuum (-tight) housing front and rear wall 205, working groove and through hole on the wall 206 of the vacuum (-tight) housing left and right sides, vacuum (-tight) housing left and right sides wall 206 and vacuum (-tight) housing front and rear wall 205 are end to end, fix with fixed screw; Fixing with left right angle stiffening plate 207 and right right angle stiffening plate 208 on four right angles of vacuum (-tight) housing, vacuum (-tight) housing 200 lower ends fluting seals after sealing oil resistant bar 209 and sliding panel 101 joints are installed; The vacuum (-tight) housing oil cylinder fixed mount 203 and the vacuum (-tight) housing brass seat 201 of symmetry are installed on the vacuum (-tight) housing left and right sides wall 206, vacuum (-tight) housing brass seat about 201 in twos the symmetry and and main frame pillar 102 over against the position, brass 202 is installed in the vacuum (-tight) housing brass seat 201, the one side main frame pillar 102 of fitting, do upper and lower displacement with vacuum (-tight) housing 200, play positioning action, make vacuum (-tight) housing 200 steady upper and lower displacements; Symmetrical in twos about vacuum (-tight) housing oil cylinder fixed mount 203 also is, vacuum (-tight) housing oil cylinder 204 heads are installed in the vacuum (-tight) housing oil cylinder fixed mount 203, and the bottom is fixed on the footstock 103, and the active force through vacuum (-tight) housing oil cylinder 204 makes vacuum (-tight) housing 200 upper and lower displacements.About also being processed with on the vacuum (-tight) housing left and right sides wall 206 in twos the symmetry through hole, vacuum line is installed.
Hard chrome plating is handled behind above-mentioned vacuum (-tight) housing left and right sides wall 206 and the vacuum (-tight) housing front and rear wall 205 inwall disc sharpeners, effectively increases its wearability and sealing.
Design has a sealed space to be vacuum state in the above-mentioned footstock 103, with vacuum (-tight) housing generation convection current, can effectively improve evacuation rate when vacuumizing.
Above-mentioned traveller 301 lower ends are processed with deep hole, interior logical cooling water.
This kind mechanism design has solved the present clamp force vacuum system problem that rubber plate vulcanization machine lacked more than 600 tons, and adopt the detachable frame design of vacuum (-tight) housing, avoided the processing of large-scale vacuum cover that problems such as complexity are installed, traveller adopts square welding manner, make pressure distribution more even, board increases service life, more presents economy; Main large-scale vulcanization of rubber product can use vacuum system, and cure time effectively shortens, and end product quality particularly surface quality promotes the initial purpose that becomes this design.
Though the present invention illustrates and describes by the reference preferred embodiment, right professional and technical personnel should understand, in the scope of claims, can the various variations on the form of work and the details.