CN101294891B - A method for detecting loose glass curtain walls and predicting fall risk - Google Patents
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Abstract
一种检测玻璃幕墙松动和预测坠落风险的方法,采用步骤:1)依据待测玻璃幕墙中使用的玻璃板的参数,确定玻璃参照频率范围;2)对同样玻璃板进行实验室模拟试验,测出不同固定情况下对应的固有频率,得到在参照频率范围内的可测频率范围ω下、ω上和松动频率ω松;分别以可测频率范围的两极值ω上、ω下和松动频率ω松之差作为安全区间与危险区间进行评价分级;3)现场对玻璃幕墙玻璃进行振动信号采样和检测,得到玻璃幕墙的实测频率;4)将现场实测频率值与固有频率分级进行比较,得出该服役状态下的幕墙玻璃的安全可靠性级别。本发明为玻璃行业提供一种方便、简单的无损测试方法、保证了玻璃产品尤其是玻璃幕墙在使用过程中的安全可靠性。A method for detecting the looseness of a glass curtain wall and predicting the risk of falling. The steps are: 1) determining the reference frequency range of the glass according to the parameters of the glass plate used in the glass curtain wall to be tested; 2) performing a laboratory simulation test on the same glass plate, and measuring Find out the corresponding natural frequencies under different fixing conditions, and obtain the measurable frequency range ωlower , ωupper and loosening frequency ωloose in the reference frequency range ; The difference between ω looseness is used as the safe zone and dangerous zone for evaluation and classification; 3) On-site vibration signal sampling and detection of glass curtain wall glass to obtain the measured frequency of the glass curtain wall; 4) Comparing the field measured frequency value with the natural frequency classification, the obtained The safety and reliability level of curtain wall glass in this service state. The invention provides a convenient and simple non-destructive testing method for the glass industry and ensures the safety and reliability of glass products, especially glass curtain walls, during use.
Description
技术领域technical field
本发明涉及建筑幕墙的无损在线检测技术,具体涉及一种测试幕墙玻璃安全可靠性的方法,其利用测试幕墙玻璃固有频率和力学相结合的方法对玻璃幕墙进行无损在线的可靠性测试,从而预测玻璃幕墙松动和坠落的风险。The invention relates to a non-destructive on-line detection technology for building curtain walls, in particular to a method for testing the safety and reliability of curtain wall glass, which uses the method of testing the natural frequency of curtain wall glass combined with mechanics to perform non-destructive online reliability testing on glass curtain walls, thereby predicting Risk of glass curtain wall loosening and falling.
背景技术Background technique
上世纪80年代以来,我国各大中城市相继建造了大量的玻璃幕墙建筑。这些建筑大多在繁华的市区,任何一起幕墙玻璃的破裂或坠落事故都可能造成灾难性的后果。近几年来,幕墙玻璃的安全隐患越来越多,已经引起众多专家和广大人民群众的关注。在幕墙玻璃大量使用的一二十年里,作为结构和功能一体化的幕墙玻璃的各种性能不断退化和衰减,目前正在服役的玻璃幕墙普遍存在着安全隐患问题。作为固定粘接剂的硅酮结构密封胶可随着使用时间出现老化现象,严重的甚至皲裂脱落。特别是对于现在普遍使用的隐框玻璃幕墙,由于该类幕墙玻璃无任何外框,完全依靠胶粘在铝型材料表面上,并且需要长期有效抵抗风荷载、自重荷载、热胀冷缩、地震等因素的影响,因此一旦结构密封胶出现问题其危险性极大。框架支撑和点支撑幕墙的松动同样也造成危害,幕墙的松动不仅影响房间的密封性和保温隔音性能,更危险的是可能导致灾难性的高空玻璃幕墙的坠落,我国各大城市已经多次出现幕墙玻璃坠落事故,给社会造成严重灾害。Since the 1980s, large and medium-sized cities in my country have successively built a large number of glass curtain wall buildings. Most of these buildings are located in bustling urban areas, and any cracking or falling accident of curtain wall glass may cause disastrous consequences. In recent years, more and more potential safety hazards of curtain wall glass have attracted the attention of many experts and the general public. During the ten or twenty years of extensive use of curtain wall glass, the various performances of curtain wall glass as an integrated structure and function have been continuously degraded and attenuated, and there are generally hidden safety hazards in the glass curtain walls currently in service. The silicone structural sealant used as a fixed adhesive may age over time, and even crack and fall off in severe cases. Especially for the hidden frame glass curtain wall that is commonly used now, since this type of curtain wall glass has no outer frame, it is completely glued to the surface of the aluminum material, and it needs to effectively resist wind load, self-weight load, thermal expansion and contraction, earthquake for a long time Therefore, once the structural sealant has problems, it is extremely dangerous. The looseness of frame supports and point-supported curtain walls also causes harm. The looseness of curtain walls not only affects the airtightness and thermal insulation performance of the room, but is even more dangerous. It may lead to catastrophic falling of high-altitude glass curtain walls. The curtain wall glass falling accident has caused serious disasters to the society.
目前为止服役期间大型玻璃的安全可靠性、使用寿命和耐用性等性能还没有一个有效的评估和确定的方法,这是幕墙玻璃使用中的大问题。So far, there is no effective way to evaluate and determine the safety, reliability, service life and durability of large glass during service, which is a big problem in the use of curtain wall glass.
无论是对建筑结构的设计单位或使用单位,保证幕墙玻璃的使用可靠性都是非常重要的和紧迫的。对于玻璃行业和建筑行业,每年应用在建筑幕墙玻璃的费用高达数亿元,如果将到期的幕墙玻璃全部换掉显然是个重大损失,但如果不做安全检测,每发生一起灾难事故,其经济损失也是无法用具体数据来衡量的。因此,研究对玻璃构件无损在线可靠性测试的新方法,检测和监测服役中的玻璃幕墙的健康状态及使用安全可靠性,对保证人民的生命财产安全以及推动玻璃深加工等行业的发展都具有重要意义。Whether it is the design unit or the user unit of the building structure, it is very important and urgent to ensure the reliability of the curtain wall glass. For the glass industry and construction industry, the annual cost of building curtain wall glass is as high as hundreds of millions of yuan. It is obviously a major loss to replace all the expired curtain wall glass, but if safety inspection is not done, every time a disaster occurs, its economic The loss cannot be measured with specific data. Therefore, researching new methods for non-destructive on-line reliability testing of glass components, detecting and monitoring the health status and safety and reliability of glass curtain walls in service are of great importance for ensuring the safety of people's lives and property and promoting the development of glass deep processing and other industries significance.
发明内容Contents of the invention
本发明的目的是提供一种检测玻璃幕墙松动和预测坠落风险的方法,针对上述问题,本发明提供一种利用振动诊断原理和力学相结合的方法对玻璃幕墙进行无损在线的可靠性测试技术。The purpose of the present invention is to provide a method for detecting the looseness of glass curtain walls and predicting the risk of falling. In view of the above problems, the present invention provides a non-destructive online reliability testing technology for glass curtain walls using the combination of vibration diagnosis principle and mechanics.
本发明检测玻璃幕墙松动和预测坠落风险的方法,采用以下步骤:The method for detecting loose glass curtain wall and predicting the risk of falling of the present invention adopts the following steps:
1)依据待测玻璃幕墙中使用的玻璃板的参数,确定玻璃参照频率范围;1) According to the parameters of the glass plate used in the glass curtain wall to be tested, determine the glass reference frequency range;
2)安全可靠性评价等级的确定:对同样玻璃板进行实验室模拟试验,实测出不同固定情况下对应的固有频率,得到在参照频率范围内的可测频率范围ω下、ω上和松动频率ω松;分别以可测频率范围的两极值ω上、ω下和松动频率ω松之差作为安全区间与危险区间进行评价分级;2) Determination of safety and reliability evaluation level: Carry out laboratory simulation tests on the same glass plate, measure the corresponding natural frequencies under different fixing conditions, and obtain the measurable frequency range ω lower , ω upper and loose frequency within the reference frequency range ωloose ; the difference between the two extreme values ωup and ωdown of the measurable frequency range and the loosening frequency ωloose is used as the safety interval and the dangerous interval for evaluation and classification;
3)现场采样试验:用相应的激励装置和拾振装置,对玻璃幕墙玻璃进行振动信号采样和检测,得到玻璃幕墙的实测频率;3) On-site sampling test: use the corresponding excitation device and vibration pickup device to sample and detect the vibration signal of the glass curtain wall glass to obtain the measured frequency of the glass curtain wall;
4)将步骤3)现场测到的实测频率值与步骤2)的固有频率分级进行比较,根据数据的比较结果,得出该服役状态下的幕墙玻璃的安全可靠性级别。4) Compare the measured frequency value measured on site in step 3) with the natural frequency classification in step 2), and obtain the safety and reliability level of the curtain wall glass in this service state according to the data comparison result.
其中,所述步骤1)采用理论解析法,由式(1)计算得到参照频率的下限值:Wherein, described step 1) adopts theoretical analysis method, calculates the lower limit value of reference frequency by formula (1):
由式(2)计算得到参照频率的上限值:The upper limit of the reference frequency is calculated by formula (2):
其中:ω-玻璃的固有频率,D-被测试样弯曲刚度,-每单位面积的玻璃质量,a-玻璃长度,b-玻璃宽度;其中a和b为测量值,根据被测试样材质从手册中查询或从幕墙安装原始数据中获得,弯曲刚度D的表达式为:Among them: ω-natural frequency of glass, D-bending stiffness of tested sample, - glass mass per unit area, a - glass length, b - glass width; where a and b are measured values, According to the material of the sample to be tested from the manual or obtained from the original data of the curtain wall installation, the expression of the bending stiffness D is:
D=Eh3/12(1-υ2) (3)D=Eh 3 /12(1-υ 2 ) (3)
其中:E-玻璃材料的杨氏模量;h-玻璃厚度;υ-玻璃材料的柏松比。Among them: E-Young's modulus of glass material; h-glass thickness; υ-Poisson's ratio of glass material.
步骤2)所述评价分级为四分法:即松动频率ω松作为玻璃幕墙安全可靠的标准划分线,将可测频率范围的下限值ω下与ω松区间平分为两段,从下限值ω下到ω松值依次对应为松动脱落级别和存在隐患级别;将ω松与可测频率范围的上限值ω上区间平分为两段,从ω松值到上限值ω上依次对应为使用安全级别和使用可靠级别。Step 2) The evaluation is classified into four points: the loose frequency ω loose is used as the standard dividing line for the safety and reliability of glass curtain walls, and the lower limit value ω lower and ω loose interval of the measurable frequency range are equally divided into two sections, starting from the lower limit The lower value of ω to the loose value of ω corresponds to the level of looseness and shedding and the level of hidden dangers; divide the interval between ω loose and the upper limit value ω of the measurable frequency range into two sections, and correspond in turn from the ω loose value to the upper limit value ω To use the security level and to use the reliable level.
步骤2)所述评价分级为另一简化四分法:将参照频率的下限值ω下和上限值ω上平分为四段,按数值从小到大分为松动脱落、存在隐患、使用安全和使用可靠四个级别。Step 2) The evaluation is graded as another simplified quartile: the lower limit ω and the upper limit ω of the reference frequency are equally divided into four sections, and the values are divided into loose and falling off, hidden dangers, safe use and Use four levels of reliability.
上述方法中,所述理论值玻璃参照频率范围和实测值可测频率范围的上限情况对应玻璃四面固支的固定方式,下限情况对应玻璃四面简支的固定方式。In the above method, the upper limit of the theoretical glass reference frequency range and the measurable frequency range of the actual measured value corresponds to the four-sided fixing method of the glass, and the lower limit corresponds to the four-sided simple support of the glass fixing method.
上述方法中,所述步骤4)的评价标准为:当实际测得频率结果在标准安全区间情况类似时,可以认为该幕墙玻璃结构安全;当落在危险区间时,认为该结构不安全,建议更换或者采取措施加强其结构。In the above method, the evaluation standard of step 4) is: when the actual measured frequency results are similar in the standard safe range, the curtain wall glass structure can be considered safe; when it falls in the dangerous range, the structure is considered unsafe and it is recommended to replace Or take steps to strengthen its structure.
采用本发明的技术方案,可以为玻璃行业提供一种方便、简单的无损测试方法、保证了玻璃产品在使用过程中的安全可靠性。对玻璃企业和玻璃应用单位来说,可以降低生产和测试成本、节约玻璃产品质量检测的费用;对于建筑施工单位来说,提供了一种简单有效的测试幕墙玻璃施工质量的方法,测试成本较低,避免了安全事故的发生;对玻璃使用者来说,本发明提供了一种保证产品使用放心的测试方法。By adopting the technical solution of the invention, a convenient and simple non-destructive testing method can be provided for the glass industry, which ensures the safety and reliability of glass products during use. For glass enterprises and glass application units, it can reduce the cost of production and testing, and save the cost of glass product quality inspection; for construction units, it provides a simple and effective method for testing the construction quality of curtain wall glass, and the test cost is relatively low. Low, to avoid the occurrence of safety accidents; for glass users, the present invention provides a test method to ensure safe use of products.
附图说明Description of drawings
图1为本发明工作原理示意图;Fig. 1 is a schematic diagram of the working principle of the present invention;
图2为本发明检测过程流程图;Fig. 2 is a flow chart of the detection process of the present invention;
图3为本发明检测实例中四边紧固下玻璃板的频谱图(对应基频为370Hz);Fig. 3 is the spectrogram (corresponding fundamental frequency is 370Hz) of four sides fastening lower glass plate in the detection example of the present invention;
图4为本发明检测实例中四边松动下玻璃板的频谱图(对应基频为230Hz);Fig. 4 is the spectrogram (corresponding fundamental frequency is 230Hz) of four sides loose lower glass plate in the detection example of the present invention;
图5为本发明检测实例中不同边界松紧程度与玻璃基频关系曲线及安全等级划分。Fig. 5 is the relationship curve between different boundary tightness and glass fundamental frequency and the division of safety levels in the detection example of the present invention.
具体实施方式Detailed ways
本发明首先需要确定玻璃幕墙的基频(最低固有频率)与结构安全可靠性的关系以及损伤演变规律。其基本原理是通过声共振或激光测振的方法,来确定玻璃幕墙在一定的支撑条件下振动的固有频率。利用固有频率与构件刚度的关系评估它的结构可靠性。The present invention first needs to determine the relationship between the fundamental frequency (lowest natural frequency) of the glass curtain wall and the safety and reliability of the structure and the law of damage evolution. The basic principle is to determine the natural frequency of the glass curtain wall vibrating under certain support conditions through acoustic resonance or laser vibration measurement. The relationship between natural frequency and member stiffness is used to evaluate its structural reliability.
对于一个大型的服役构件,例如四面夹紧的平板玻璃,其固有频率受其尺寸,质量以及刚度等的影响。对于一块已知尺寸的玻璃幕墙,固有频率可以认为随其刚度的变化而变化。当其四边固定情况出现松动时,或者该玻璃幕墙出现破损,则其整体刚度下降,其固有频率也会随之下降。因此,可以通过测到的固有频率来评价该玻璃幕墙是否有破损或松动,从而形成一种新的无损在线测试大型玻璃构件安全性的新方法。测量玻璃幕墙的固有频率的方法有多种,可以采用相互比较来核实所测频率的可靠性,本发明主要采用模态分析(试验模态分析和有限元分析)、声感应测振和共振法几种方法来确定固有频率。For a large service component, such as a four-sided clamped plate glass, its natural frequency is affected by its size, mass and stiffness. For a glass curtain wall of known size, the natural frequency can be considered to vary with its stiffness. When its four sides are loosened, or the glass curtain wall is damaged, its overall stiffness will decrease, and its natural frequency will also decrease. Therefore, the measured natural frequency can be used to evaluate whether the glass curtain wall is damaged or loose, thus forming a new method for non-destructive online testing of the safety of large glass components. There are multiple methods for measuring the natural frequency of the glass curtain wall, and the reliability of the measured frequency can be verified by comparing them with each other. The present invention mainly adopts modal analysis (experimental modal analysis and finite element analysis), acoustic induction vibration measurement and resonance method Several methods are used to determine the natural frequency.
以下就本发明一种检测玻璃幕墙松动和预测坠落风险的方法说明如下:A method for detecting the looseness of the glass curtain wall and predicting the risk of falling of the present invention is described as follows below:
玻璃幕墙的固有频率随着构件的质量、夹紧程度和破损程度而变化,因此本发明通过测到的固有频率来评价该构件是否有破损或松动,从而无损在线测试大型玻璃构件的安全性。评价不同支撑松紧状态下玻璃幕墙的固有频率的比较可以采用相对法,即先确定四边紧固状态下的固有频率,然后将测到的频率与其比较,相差越多,风险概率越大。不同固定状态下的频率(也称参照频率)可以用理论计算或有限元计算获得;也可以将具有相同支撑和尺寸并已知安全的幕墙测试到的频率作为参照频率。The natural frequency of the glass curtain wall changes with the quality of the component, the degree of clamping and the degree of damage. Therefore, the present invention evaluates whether the component is damaged or loose by the measured natural frequency, so as to test the safety of large glass components on-line without damage. The relative method can be used to evaluate the natural frequency comparison of the glass curtain wall under different support tightness states, that is, first determine the natural frequency under the four-sided fastening state, and then compare the measured frequency with it. The greater the difference, the greater the risk probability. The frequency (also called reference frequency) under different fixed states can be obtained by theoretical calculation or finite element calculation; the frequency measured by a curtain wall with the same support and size and known safety can also be used as the reference frequency.
检测玻璃幕墙松动和预测坠落风险的方法可采用以下步骤(可参考图1和图2):The following steps can be used to detect the looseness of the glass curtain wall and predict the risk of falling (see Figure 1 and Figure 2):
1)确定参照频率范围:获取要测的玻璃幕墙结构的尺寸,可根据安装时的原始数据获取,或进行采样测量,如果安装的是相同款式的玻璃幕墙可以对一块玻璃的参照频率进行计算。1) Determine the reference frequency range: Obtain the size of the glass curtain wall structure to be measured, which can be obtained from the original data at the time of installation, or sampled and measured. If the same style of glass curtain wall is installed, the reference frequency of a piece of glass can be calculated.
理论解析法:玻璃幕墙的固定方式一般分为两种,四面简支固定方式和四面固支固定方式。四面固支固定方式下的玻璃是牢固的,而四面简支固定方式下的玻璃是松动的,一般服役状态下的幕墙玻璃其状态应该是介于四面简支与四面固支之间。对于四边简支和固支的矩形薄板振动基频,理论上均有相应的精确解析表达式。Theoretical analysis method: The fixing methods of glass curtain walls are generally divided into two types, the four-sided simply supported fixing method and the four-sided fixed supported fixing method. The glass in the four-sided fixed support method is firm, while the glass in the four-sided simply supported fixed method is loose. The state of the curtain wall glass in general service status should be between the four-sided simply supported and the four-sided fixed support. For the vibration fundamental frequency of the four-sided simply supported and fixedly supported rectangular thin plate, there are corresponding accurate analytical expressions in theory.
当玻璃幕墙为四面简支的方式固定时,其固有频率由式(1)计算得到,为参照频率的下限值:When the glass curtain wall is simply supported on four sides, its natural frequency is calculated by formula (1), which is the lower limit of the reference frequency:
当玻璃为四面固支的方式固定时,其固有频率由式(2)计算得到,为参照频率的上限值:When the glass is fixed in a four-sided way, its natural frequency is calculated by formula (2), which is the upper limit of the reference frequency:
式(1)和式(2)中:ω-玻璃的固有频率,D-被测试样弯曲刚度,-每单位面积的玻璃质量,a-玻璃长度,b-玻璃宽度;其中a和b为测量值,根据被测试样材质从手册中查询或从幕墙安装原始数据中获得,弯曲刚度D的表达式为:In formula (1) and formula (2): ω-natural frequency of glass, D-bending stiffness of tested sample, - glass mass per unit area, a - glass length, b - glass width; where a and b are measured values, According to the material of the sample to be tested from the manual or obtained from the original data of the curtain wall installation, the expression of the bending stiffness D is:
D=Eh3/12(1-υ2) (3)D=Eh 3 /12(1-υ 2 ) (3)
其中:E-玻璃材料的杨氏模量;h-玻璃厚度;υ-玻璃材料的柏松比。Among them: E-Young's modulus of glass material; h-glass thickness; υ-Poisson's ratio of glass material.
通过式(1)和式(2)计算,可以获知待检测的玻璃的固有频率应该所在的数值范围在参照频率的上限值ω上和下限值ω下之间。Through the calculation of formula (1) and formula (2), it can be known that the natural frequency of the glass to be tested should be in the value range between the upper limit value ω and the lower limit value ω of the reference frequency.
有限元分析法:有限元模型需要得到理论解和试验的修正与验证,最终得到能反映实际情况的有限元模型。通过修正的模型能计算出玻璃幕墙板不同支撑条件及支撑松紧状态下的固有频率。Finite element analysis method: The finite element model needs to be corrected and verified by theoretical solutions and experiments, and finally obtain a finite element model that can reflect the actual situation. The corrected model can be used to calculate the natural frequency of glass curtain wall panels under different support conditions and support tightness.
2)安全可靠性评价等级的确定:可采用试验法和有限元法综合确定。试验时,首先在实验室中对同样尺寸的幕墙玻璃进行测试,在步骤1)确定的参照频率范围内,分别给出不同固定情况下对应的固有频率,固定情况可以划分为紧固(对应ω上),松动(对应ω松),脱落(对应ω下)三个等级。有限元分析时,通过修正的模型能计算出玻璃幕墙板不同支撑条件及支撑松紧状态下的固有频率。依据试验数据或有限元分析数据,最后得出玻璃板松动情况与固有频率的关系,建立起该玻璃幕墙的固有频率安全区间与危险区间。2) Determination of the safety and reliability evaluation level: it can be determined comprehensively by using the test method and the finite element method. During the test, first test the curtain wall glass of the same size in the laboratory, within the reference frequency range determined in step 1), give the corresponding natural frequencies under different fixing conditions, and the fixing conditions can be divided into fastening (corresponding to ω Up ), loose (corresponding to ω loose ), falling off (corresponding to ω down ) three levels. During finite element analysis, the natural frequency of glass curtain wall panels under different support conditions and support tightness can be calculated through the revised model. According to the test data or finite element analysis data, the relationship between the looseness of the glass plate and the natural frequency is finally obtained, and the safe range and dangerous range of the natural frequency of the glass curtain wall are established.
评价分级方法:Evaluation Grading Method:
四分法:将四边简支和四边固支的参照频率上限值ω上和下限值ω下的差值分为四个区域,其中可将玻璃幕墙开始松动对应的固有频率ω松作为玻璃幕墙安全可靠的标准划分线,当实测频率低于该频率时,认为玻璃幕墙存在安全隐患,当实测频率高于该频率时,可以认为该玻璃幕墙使用安全。四分时,将ω下~ω松区间频率细化平分为两段,对应的频率区间从ω下至ω松分别描述玻璃幕墙使用状态为松动脱落和存在隐患,松动脱落认为该玻璃幕墙必须进行更换或加固,存在安全隐患认为该玻璃幕墙需要加固或维修。同样,将ω松~ω上也平分为两个区间,从ω松至ω上分别为使用安全和使用可靠,使用安全认为该玻璃幕墙使用状态良好,不需维修与加固,使用可靠认为该玻璃幕墙使用状态极佳,可以继续长时间安全可靠地使用。划分频率区间的方法可参见图5所示的具体实例。Quartering method: Divide the difference between the upper limit value ω and the lower limit value ω of the reference frequency of four-sided simple support and four-sided fixed support into four areas, among which the natural frequency ω loose corresponding to the glass curtain wall can be used as the glass The standard dividing line for the safety and reliability of curtain walls. When the measured frequency is lower than this frequency, it is considered that the glass curtain wall has a safety hazard. When the measured frequency is higher than this frequency, it can be considered that the glass curtain wall is safe to use. When divided into four quarters, the frequency of the interval from ωlower to ωloose is divided into two sections. The corresponding frequency interval from ωlower to ωloose describes the use status of the glass curtain wall as loose and falling off and hidden dangers. The loosening and falling off of the glass curtain wall must be carried out. Replacement or reinforcement, there are potential safety hazards, it is considered that the glass curtain wall needs to be reinforced or repaired. Similarly, divide ωloose to ωup into two intervals, and from ωloose to ωup are respectively safe and reliable in use. The safety of use means that the glass curtain wall is in good condition and does not need maintenance and reinforcement, and the glass curtain wall is considered reliable in use. The curtain wall is in excellent condition and can continue to be used safely and reliably for a long time. For the method of dividing frequency intervals, refer to the specific example shown in FIG. 5 .
另一种四分法,可将参照频率的上限值ω上和下限值ω下平分为四段,按数值从小到大分为松动脱落、存在隐患、使用安全和使用可靠四个级别。该分法中依据经验或有限元模拟,了解到ω松的位置通常是在ω上和下限值ω下的中间位置,为了简化检测,可以直接将ω上~ω下平均分为四分。Another quartering method can be used to divide the upper limit value ω and lower limit value ω of the reference frequency into four segments equally, and divide them into four levels according to the value from small to large: loose and falling off, hidden danger, safe to use and reliable to use. In this division method, based on experience or finite element simulation , it is known that the loose position of ω is usually the middle position between the upper limit value of ω and the lower limit value ω.
3)现场采样试验,选择相应的激励装置和拾振装置,对玻璃进行振动信号采样,并用放大器将信号放大后传入信号处理装置,最后通过计算机软件分析,得到玻璃幕墙的实测固有频率。3) On-site sampling test, select the corresponding excitation device and vibration pickup device, sample the vibration signal of the glass, and use the amplifier to amplify the signal and send it to the signal processing device. Finally, through computer software analysis, the measured natural frequency of the glass curtain wall is obtained.
4)将现场测到的实测频率值与步骤2)的固有频率分级进行比较,根据数据的比较结果,得出该服役状态下的幕墙玻璃的安全可靠性级别。当实际测得频率结果在标准安全区间情况类似时,可以认为该幕墙玻璃结构安全;当落在危险区间时,认为该结构不安全,建议更换或者采取措施加强其结构。4) Compare the measured frequency value measured on site with the natural frequency classification in step 2), and obtain the safety and reliability level of the curtain wall glass in this service state according to the data comparison result. When the actual measured frequency results are similar in the standard safe range, the curtain wall glass structure can be considered safe; when it falls in the dangerous range, the structure is considered unsafe, and it is recommended to replace or take measures to strengthen its structure.
本发明的可靠性评价技术的具体实施路线和玻璃可靠性评价仪器设备工作流程如图1和图2所示。The specific implementation route of the reliability evaluation technology of the present invention and the work flow of glass reliability evaluation equipment are shown in Figure 1 and Figure 2 .
以下结合具体实施例详细说明本发明。The present invention will be described in detail below in conjunction with specific embodiments.
实施例1:实验室模拟不同边界支撑玻璃幕墙结构的安全性检测Example 1: Laboratory simulation of safety testing of different boundary-supported glass curtain wall structures
1)玻璃样品的准备工作:本试验中采用300×300×4mm的普通钠钙硅酸盐玻璃,试验前对玻璃表面进行清洗;1) Preparation of glass samples: 300×300×4mm ordinary soda-lime silicate glass was used in this test, and the glass surface was cleaned before the test;
2)现场实测玻璃尺寸及材料参数为a=300mm,b=300mm,h=4mm,E=70GPa(弹性模量),v=0.24(泊松比),
3)将准备好的玻璃样品放在280×280mm的正方形钢底框上,上端覆盖同样尺寸的正方形框架,两框架中间采用螺栓固定,玻璃与框架之间用弹性橡皮支撑。该结构是仿照普通幕墙结构构造,并通过调节两框架之间的螺栓松紧度来控制整个结构的刚度,以模拟现场监测中玻璃幕墙结构的松动情况,模拟分级为紧固、半紧固、松动和脱落四级,参见表1。3) Place the prepared glass sample on a 280×280mm square steel bottom frame, and cover the upper end with a square frame of the same size. The middle of the two frames is fixed with bolts, and the glass and the frame are supported by elastic rubber. The structure is modeled on an ordinary curtain wall structure, and the stiffness of the entire structure is controlled by adjusting the tightness of the bolts between the two frames to simulate the loosening of the glass curtain wall structure in the on-site monitoring. The simulation is classified into fastening, semi-fastening, and loosening and four levels of shedding, see Table 1.
4)由紧到松调节上述结构中的螺栓的松紧度,通过动态试验获得玻璃在不同边界松紧状况下的固有频率,检测数据列于表1。4) Adjust the tightness of the bolts in the above structure from tight to loose, and obtain the natural frequency of the glass under different boundary tightness conditions through dynamic tests. The test data are listed in Table 1.
试验设备采用东方振动和噪声技术研究所生产的DLF-3双通道滤波积分放大器和INV38V智能信号采集处理分析仪及其配套信号分析软件。本试验获得的该玻璃在紧固情况下的频谱图见图3,松动情况下的频谱图见图4;由频谱图3看到紧固状态下对应的固有频率为370Hz,图4上可以直接读出松动状态下对应的固有频率为230Hz。The test equipment adopts DLF-3 dual-channel filter integration amplifier produced by Dongfang Vibration and Noise Technology Research Institute, INV38V intelligent signal acquisition and processing analyzer and its supporting signal analysis software. See Figure 3 for the frequency spectrum of the glass obtained in this test under the condition of fastening, and Figure 4 for the frequency spectrum of the glass under the loose condition; from the frequency spectrum Figure 3, it can be seen that the corresponding natural frequency in the fastening state is 370Hz, and it can be directly shown in Figure 4 The natural frequency corresponding to the read loose state is 230Hz.
5)安全分级:根据边界固定松紧对应的频率,将该块玻璃使用状态安全等级频率划分区间见图5。5) Safety grading: According to the frequency corresponding to the tightness of the boundary fixing, the frequency division interval of the safety level of the use state of the piece of glass is shown in Figure 5.
表1不同边件松紧下玻璃板固有频率及安全等级划分Table 1 The natural frequency and safety level division of the glass plate under different edge fittings
由表1及图5可以看出,玻璃板的基频(实测固有频率)处在低于四边固支和高于四边简支对应的基频约10%之间(由于实际中玻璃的边界固定是不可能完全四边固支或四边简支的,所以这大约离四边固支或四边简支理论频率10%左右的频率区间是无法测得到的)。而且随着螺栓的固定情况越松,其基频也随之降低。该例实验依螺栓开始出现松动所对应的频率为基准(本次试验对应的基频为300Hz),当测得的频率低于此频率时,可以认为该玻璃板四边出现松动,该幕墙结构存在安全隐患或脱落的危险。而当测得的频率高于此频率时,可以认为该玻璃板四边未出现松动,该幕墙结构使用安全可靠。It can be seen from Table 1 and Figure 5 that the fundamental frequency (measured natural frequency) of the glass plate is between about 10% lower than the fundamental frequency corresponding to the four-sided fixed support and higher than the four-sided simple support (due to the fact that the boundary of the glass is fixed It is impossible to be completely supported by four sides or simply supported by four sides, so the frequency range which is about 10% away from the theoretical frequency of fixed or simply supported by four sides cannot be measured). And as the bolts get looser, the fundamental frequency decreases. The experiment in this example is based on the frequency corresponding to the bolts starting to loosen (the fundamental frequency corresponding to this test is 300Hz). When the measured frequency is lower than this frequency, it can be considered that the four sides of the glass plate are loose and the curtain wall structure is Safety hazard or risk of falling off. And when the measured frequency is higher than this frequency, it can be considered that the four sides of the glass plate are not loose, and the curtain wall structure is safe and reliable to use.
实施例2:现场玻璃幕墙检测与安全等级评价Example 2: On-site glass curtain wall detection and safety level evaluation
工程简介:某大楼幕墙为明框结构,玻璃板镶嵌在铝框内,2000年8月完工。了解得知,该幕墙玻璃为普通平板玻璃,玻璃尺寸大小为:1415mm×1860mm×6mm,玻璃弹性模量为72GPa,泊松比为0.24,密度为2500kg/m3。Project introduction: The curtain wall of a certain building is of exposed frame structure, and the glass panels are embedded in the aluminum frame. It was completed in August 2000. It is learned that the curtain wall glass is ordinary flat glass, the size of the glass is: 1415mm×1860mm×6mm, the elastic modulus of the glass is 72GPa, the Poisson’s ratio is 0.24, and the density is 2500kg/m 3 .
评定标准划分:根据式(1)和式(2)的解析表达式计算,得到该幕墙单块玻璃板在固支和简支条件下对应的频率分别为22Hz和11.8Hz。与实施例步骤3)和4)相同的方法,在试验室里对同样玻璃板进行了试验,得到可测频率范围在13~20Hz之间,松动频率为15.5Hz,以松动频率为划分标准线,将该玻璃幕墙使用状态安全等级划分见表2。Evaluation standard division: Calculated according to the analytical expressions of formula (1) and formula (2), the corresponding frequencies of the single glass plate of the curtain wall under the condition of fixed support and simple support are respectively 22Hz and 11.8Hz. With the same method of embodiment steps 3) and 4), the same glass plate was tested in the laboratory, and the measurable frequency range was obtained between 13~20Hz, and the loosening frequency was 15.5Hz, and the loosening frequency was used as the dividing standard line , see Table 2 for the classification of the safety level of the glass curtain wall in use.
表2某大楼幕墙玻璃使用安全等级频率区间Table 2 The frequency range of the safety level of the curtain wall glass used in a certain building
现场试验检测:On-site test detection:
采用东方振动和噪声技术研究所生产的DLF-3双通道滤波积分放大器和INV38V智能信号采集处理分析仪及其配套信号分析软件进行振动采样。现场选取10块具有代表性的玻璃进行现场试验,每块玻璃采样三次,将平均频率作为该块玻璃的实测频率。采样结果见表3。The DLF-3 dual-channel filter integral amplifier produced by the Dongfang Vibration and Noise Technology Research Institute, the INV38V intelligent signal acquisition and processing analyzer and its supporting signal analysis software are used for vibration sampling. Select 10 pieces of representative glass for on-site test, each piece of glass is sampled three times, and the average frequency is taken as the measured frequency of the piece of glass. The sampling results are shown in Table 3.
表3大楼幕墙玻璃采样频率Table 3 Sampling frequency of building curtain wall glass
评价:evaluate:
通过现场取样检测,得到的该玻璃幕墙每块玻璃板的固有频率均落在表2所示使用安全等级区间,因此认为该幕墙使用安全,不需进行加固与维修,可以继续使用。Through on-site sampling and testing, the obtained natural frequency of each glass plate of the glass curtain wall falls within the range of safety levels shown in Table 2. Therefore, it is considered that the curtain wall is safe to use and can continue to be used without reinforcement and maintenance.
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