Summary of the invention
The objective of the invention is to solve the problem of above-mentioned existence, provide a kind of desinsection list flour extraction rate to improve and produce the preparation method of high-content disosultap, and whole preparation process is environmental protection, can realize cleaner production, thus in contradiction of alleviate producing and the use to the influence of environment.
The desinsection list by amination → acidifying → dehydration → chlorination → sulfonation → desalination → crystallization → separation, finally obtains desinsection list finished product and centrifuge mother liquor aborning.And at present flour extraction rate of desinsection list synthesis technique is all about 60%, and wherein 40% is centrifuge mother liquor, and desinsection substance amount content is generally 20~25% in the centrifuge mother liquor in 5~40%; Weight sodium chloride content is generally 10~15% in 5~30%; Conventional treatment method is mother liquor pH to be transferred to be made into 18% dimehypo water solution after 6.5~7.5 and sell.And the present invention reaches centrifuge mother liquor can advance the spissated condition of vaporizer and carry out thermal dehydration through modulation, after obtain the desinsection list of secondary crystal except that sodium-chlor, modulation filtrate, decrease temperature crystalline, separation, its flour extraction rate is between 30~40%, and total flour extraction rate can reach about 75%; Gained secondary mother liquid weight content is up to about 35%, far above conventional content, for the disosultap of joining high density provides the foundation.
Purpose of the present invention can reach by following measure:
A kind of desinsection list centrifuge mother liquor prepares the method for high-content desinsection list and disosultap, comprises the steps:
(1) collects the centrifuge mother liquor in the desinsection list production process and its pH value is modulated to weakly alkaline;
(2) centrifuge mother liquor after will modulating concentrates by continuous negative pressure, normal pressure or malleation heating in vaporizer, obtains concentrated solution;
(3) concentrated solution is separated desalination, filtrate pH value is transferred to slightly acidic, crystallization and solid-liquid separation, wherein solid is the desinsection list, liquid is high-load desinsection biliquid.
The purpose of modulation centrifuge mother liquor pH is the solution that mother liquor is a slant acidity, the effective body of heating evaporation easily decomposes also high to the requirement of equipment simultaneously under the acidic conditions, at this situation mother liquor PH is transferred to 6.8~7.2, the general alkali of using, especially sodium hydroxide is regulated, and also available hydrogen aqueous solution of sodium oxide (be as mass concentration 25~35% aqueous sodium hydroxide solution) is regulated.
The centrifuge mother liquor that modulates concentrates the easy volatile can remove in the centrifuge mother liquor or the easy azeotropic impurity and the portion water of removing through heating, and obtains concentrated solution.Heating concentrates and can carry out at negative pressure, normal pressure or direct draught continuously, and the solution that modulates is too high as temperature in heat-processed, its effective body of overlong time also easily decomposes and coking, so the solution Heating temperature is unsuitable too high, the time should not be long.Select film-type evaporator for use, as the Thin Stainless Steel film evaporator, continuously feeding under the condition of high negative pressure simultaneously, discharging can solve decomposes coking problem.Simultaneously the charging of vaporizer is controlled, fed the process that vaporizer can be stablized whole technology with fixed flow rate by under meter.Processing condition can be: system pressure-0.098~-0.01MPa, vaporizer upper, middle and lower even heating, vapor pressure are 0.1~0.5Mpa, temperature is 50~100 ℃; Preferred technology is: system pressure-0.098~-0.08MPa, vapor pressure 0.2~0.35Mpa; Temperature 68~72C °.Centrifuge mother liquor is 40~50% through the weight content that heating is concentrated into active substance in the concentrated solution, and proportion is 1.3~1.4; Be preferably, weight content is 42~45%; Proportion is 1.36~1.37.
The water of condensation that contains impurity that evaporative condenser obtained when heating concentrated gets final product qualified discharge by the biochemical treatment of water treatment department.
Sodium chloride content also rises because the effective body burden of its solution of water evaporates rises simultaneously thereupon, and has solid sodium chloride to separate out must to separate, and considers that effective body also separates out because of separating as early as possible at a certain temperature.Preferred processing condition is: concentrated solution separates at 50~80 ℃ (preferred 55~65 ℃).The salt slag that obtains behind the desalination can be handled by the department that useless admittedly processing qualification is arranged, or as other product synthetic raw materials.
Sulfonated liquid behind the separation desalination with acid modulation pH value to 5.1~5.8, especially about 5.5 makes it become only sodium salt of desinsection again, and used acid can be selected hydrogenchloride or hydrochloride aqueous solution for use, the hydrochloride aqueous solution as 25~35% etc.
With carrying out decrease temperature crystalline after the acid modulation, temperature is-8~-5 ℃ during crystallization, and crystallization time is 18~28 hours, is preferably 22~24 hours.
With the solution solid-liquid separation after the crystallization, be desinsection list finished product behind the solid drying, its weight content is 75~96% (being preferably 90~96%), and the liquid after the separation is transferred to pH can obtain the high-load desinsection biliquid that weight content is 30~40% (being preferably 34~37%) after 6.5~7.5.
The invention provides a kind of preparation method who improves desinsection list flour extraction rate and produce the high-content disosultap, and whole preparation process is environmental protection, can realizes cleaner production, thereby alleviate in the contradiction of producing and the use influence environment.The present invention is increased to the flour extraction rate in the desinsection list synthesis technique about 75% from about 60%, and centrifuge mother liquor successfully is mixed with the desinsection biliquid of high density, big convenience the storage of disosultap, transportation and utilization, both provided cost savings, reduced environmental pollution again.
Embodiment
Embodiment 1
Collect the centrifuge mother liquor in the desinsection list production process, wherein the mass content of desinsection list is 22.35%, and proportion is 1.21.Be positioned over 30M after with the aqueous sodium hydroxide solution of mass concentration 30% mother liquor PH being transferred to 6.8~7.2
3Jar in, through spinner-type flowmeter by fixed flow rate 2.0m
3/ hr joins 16m
2In the Thin Stainless Steel film evaporator, start simultaneously and stir and vacuum system, open steam and carry out heating evaporation 2hr, pressure-0.09MPa, vapor pressure 0.22Mpa; Temperature 68~72C °.The top evaporation condensate advances the waste water station biochemical treatment, the bottom concentrated solution carries out the filtering separation desalination under 55~65 ℃ after collecting, separate the back and regulate the pH value to 5.5 of sulfonated liquid with 30% hydrochloride aqueous solution,-8~-5 ℃ of following crystallizations 23 hours, obtain the 345Kg weight content after the oven dry of isolated solid and be 95.2% desinsection list, the liquid after the separation is transferred to pH with the aqueous sodium hydroxide solution of mass concentration 30% that to obtain the 2070Kg weight content after 7 be 35.5% high-load desinsection biliquid.Solid quantity of goods produced flour extraction rate is 31.9% (i.e. the mass percent of active substance in solid quantity of goods produced of Huo Deing and the original solution), and rate of loss is 1.7%.
Embodiment 2
Collect the centrifuge mother liquor in the desinsection list production process, wherein the mass content of desinsection list is 22.35%, and proportion is 1.21.Be positioned over 30M after with the aqueous sodium hydroxide solution of mass concentration 25% mother liquor PH being transferred to 6.8~7.2
3Jar in, through spinner-type flowmeter by fixed flow rate 2.0m
3/ hr joins 16m
2In the Thin Stainless Steel film evaporator, start simultaneously and stir and vacuum system, open steam and carry out heating evaporation 2hr, pressure-0.08MPa, vapor pressure 0.22Mpa; Temperature 68~72C °.The top evaporation condensate advances the waste water station biochemical treatment, the bottom concentrated solution carries out the filtering separation desalination under 55~65 ℃ after collecting, separate the back and regulate the pH value to 5.4 of sulfonated liquid with 25% hydrochloride aqueous solution,-8~-5 ℃ of following crystallizations 24 hours, obtain the 350Kg weight content after the oven dry of isolated solid and be 95.4% desinsection list, the liquid after the separation is transferred to 7 with the aqueous sodium hydroxide solution of mass concentration 35% with pH, and to obtain the 2080Kg weight content be 35.3% high-load desinsection biliquid.Solid quantity of goods produced flour extraction rate is 32.3%, and rate of loss is 1.3%.
Embodiment 3
Collect the centrifuge mother liquor in the desinsection list production process, wherein the mass content of desinsection list is 22.35%, and proportion is 1.21.Be positioned over 30M after with the aqueous sodium hydroxide solution of mass concentration 35% mother liquor PH being transferred to 6.8~7.2
3Jar in, through spinner-type flowmeter by fixed flow rate 2.2m
3/ hr joins 16m
2In the Thin Stainless Steel film evaporator, start simultaneously and stir and vacuum system, open steam and carry out heating evaporation 2hr, pressure-0.092MPa, vapor pressure 0.24Mpa; Temperature 68~72C °.The top evaporation condensate advances the waste water station biochemical treatment, the bottom concentrated solution carries out the filtering separation desalination under 55~65 ℃ after collecting, separate the back and regulate the pH value to 5.6 of sulfonated liquid with 35% hydrochloride aqueous solution,-8~-5 ℃ of following crystallizations 22 hours, obtain the 385Kg weight content after the oven dry of isolated solid and be 95.2% desinsection list, the liquid after the separation is transferred to pH with the aqueous sodium hydroxide solution of mass concentration 35% that to obtain the 2288Kg weight content after 6.9 be 35.2% high-load desinsection biliquid.Solid quantity of goods produced flour extraction rate is 32.3%, and rate of loss is 1.5%.
Embodiment 4
Collect the centrifuge mother liquor in the desinsection list production process, wherein the mass content of desinsection list is 22.35%, and proportion is 1.21.Be positioned over 30M after with the aqueous sodium hydroxide solution of mass concentration 29% mother liquor PH being transferred to 6.8~7.2
3Jar in, through spinner-type flowmeter by fixed flow rate 2.2m
3/ hr joins 16m
2In the Thin Stainless Steel film evaporator, start simultaneously and stir and vacuum system, open steam and carry out heating evaporation 2hr, pressure-0.091MPa, vapor pressure 0.24Mpa; Temperature 68~72C °.The top evaporation condensate advances the waste water station biochemical treatment, the bottom concentrated solution carries out the filtering separation desalination under 55~65 ℃ after collecting, separate the back and regulate the pH value to 5.7 of sulfonated liquid with 29% hydrochloride aqueous solution,-8~-5 ℃ of following crystallizations 20 hours, obtain the 380Kg weight content after the oven dry of isolated solid and be 95.5% desinsection list, the liquid after the separation is transferred to pH with the aqueous sodium hydroxide solution of mass concentration 29% that to obtain the 2262Kg weight content after 7.1 be 35.7% high-load desinsection biliquid.Solid quantity of goods produced flour extraction rate is 31.9%, and rate of loss is 1.6%.
Embodiment 5
Collect the centrifuge mother liquor in the desinsection list production process, wherein the mass content of desinsection list is 22.35%, and proportion is 1.21.Be positioned over 30M after with the aqueous sodium hydroxide solution of mass concentration 25~35% mother liquor PH being transferred to 6.8~7.2
3Jar in, through spinner-type flowmeter by fixed flow rate 2.5m
3/ hr joins 16m
2In the Thin Stainless Steel film evaporator, start simultaneously and stir and vacuum system, open steam and carry out heating evaporation 2hr, pressure-0.092MPa, vapor pressure 0.25Mpa; Temperature 68~72C °.The top evaporation condensate advances the waste water station biochemical treatment, the bottom concentrated solution carries out the filtering separation desalination under 55~65 ℃ after collecting, separate the back and regulate the pH value to 5.5 of sulfonated liquid with 35% hydrochloride aqueous solution,-8~-5 ℃ of following crystallizations 22~24 hours, obtain the 475Kg weight content after the oven dry of isolated solid and be 95.3% desinsection list, the liquid after the separation is transferred to pH with the aqueous sodium hydroxide solution of mass concentration 35% that to obtain the 2429Kg weight content after 6.9 be 36.2% high-load desinsection biliquid.Solid quantity of goods produced flour extraction rate is 35.1%, and rate of loss is 1.5%.
Embodiment 6
Collect the centrifuge mother liquor in the desinsection list production process, wherein the mass content of desinsection list is 22.35%, and proportion is 1.21.Be positioned over 30M after with the aqueous sodium hydroxide solution of mass concentration 30% mother liquor PH being transferred to 6.8~7.2
3Jar in, through spinner-type flowmeter by fixed flow rate 2.5m
3/ hr joins 16m
2In the Thin Stainless Steel film evaporator, start simultaneously and stir and vacuum system, open steam and carry out heating evaporation 2hr, pressure-0.092MPa, vapor pressure 0.25Mpa; Temperature 68~72C °.The top evaporation condensate advances the waste water station biochemical treatment, the bottom concentrated solution carries out the filtering separation desalination under 55~65 ℃ after collecting, separate the back and regulate the pH value to 5.5 of sulfonated liquid with 35% hydrochloride aqueous solution,-8~-5 ℃ of following crystallizations 22~24 hours, obtain the 472Kg weight content after the oven dry of isolated solid and be 95.4% desinsection list, the liquid after the separation is transferred to pH with the aqueous sodium hydroxide solution of mass concentration 35% that to obtain the 2445Kg weight content after 7.1 be 36.1% high-load desinsection biliquid.Solid quantity of goods produced flour extraction rate is 34.9%, and rate of loss is 1.4%.
Embodiment 7
Collect the centrifuge mother liquor in the desinsection list production process, wherein the mass content of desinsection list is 22.35%, and proportion is 1.21.Be positioned over 30M after with the aqueous sodium hydroxide solution of mass concentration 35% mother liquor PH being transferred to 6.8~7.2
3Jar in, through spinner-type flowmeter by fixed flow rate 2.8m
3/ hr joins 16m
2In the Thin Stainless Steel film evaporator, start simultaneously and stir and vacuum system, open steam and carry out heating evaporation 2hr, pressure-0.091MPa, vapor pressure 0.30Mpa; Temperature 68~72C °.The top evaporation condensate advances the waste water station biochemical treatment, the bottom concentrated solution carries out the filtering separation desalination under 55~65 ℃ after collecting, separate the back and regulate the pH value to 5.58 of sulfonated liquid with 35% hydrochloride aqueous solution,-8~-5 ℃ of following crystallizations 22~24 hours, obtain the 485Kg weight content after the oven dry of isolated solid and be 95.3% desinsection list, the liquid after the separation is transferred to pH with the aqueous sodium hydroxide solution of mass concentration 35% that to obtain the 2855Kg weight content after 6.9 be 35.9% high-load desinsection biliquid.Solid quantity of goods produced flour extraction rate is 32.0%, and rate of loss is 1.8%.
Embodiment 8
Collect the centrifuge mother liquor in the desinsection list production process, wherein the mass content of desinsection list is 22.35%, and proportion is 1.21.Be positioned over 30M after with the aqueous sodium hydroxide solution of mass concentration 35% mother liquor PH being transferred to 6.8~7.2
3Jar in, through spinner-type flowmeter by fixed flow rate 2.8m
3/ hr joins 16m
2In the Thin Stainless Steel film evaporator, start simultaneously and stir and vacuum system, open steam and carry out heating evaporation 2hr, pressure-0.089MPa, vapor pressure 0.30Mpa; Temperature 68~72C °.The top evaporation condensate advances the waste water station biochemical treatment, the bottom concentrated solution carries out the filtering separation desalination under 55~65 ℃ after collecting, separate the back and regulate the pH value to 5.6 of sulfonated liquid with 35% hydrochloride aqueous solution,-8~-5 ℃ of following crystallizations 22~24 hours, obtain the 480Kg weight content after the oven dry of isolated solid and be 95.0% desinsection list, the liquid after the separation is transferred to pH with the aqueous sodium hydroxide solution of mass concentration 35% that to obtain the 2876Kg weight content after 7.2 be 35.8% high-load desinsection biliquid.Solid quantity of goods produced flour extraction rate is 31.7%, and rate of loss is 1.9%.
Embodiment 9
Collect the centrifuge mother liquor in the desinsection list production process, wherein the mass content of desinsection list is 22.35%, and proportion is 1.21.Be positioned over 30M after with the aqueous sodium hydroxide solution of mass concentration 35% mother liquor PH being transferred to 6.8~7.2
3Jar in, through spinner-type flowmeter by fixed flow rate 3.0m
3/ hr joins 16m
2In the Thin Stainless Steel film evaporator, start simultaneously and stir and vacuum system, open steam and carry out heating evaporation 2hr, pressure-0.089MPa, vapor pressure 0.35Mpa; Temperature 68~72C °.The top evaporation condensate advances the waste water station biochemical treatment, the bottom concentrated solution carries out the filtering separation desalination under 55~65 ℃ after collecting, separate the back and regulate the pH value to 5.5 of sulfonated liquid with 35% hydrochloride aqueous solution,-8~-5 ℃ of following crystallizations 22~24 hours, obtain the 485Kg weight content after the oven dry of isolated solid and be 94.8% desinsection list, the liquid after the separation is transferred to pH with the aqueous sodium hydroxide solution of mass concentration 35% that to obtain the 3128Kg weight content after 6.9 be 36.1% high-load desinsection biliquid.Solid quantity of goods produced flour extraction rate is 29.9%, and rate of loss is 2.1%.
Embodiment 10
Collect the centrifuge mother liquor in the desinsection list production process, wherein the mass content of desinsection list is 22.35%, and proportion is 1.21.Be positioned over 30M after with the aqueous sodium hydroxide solution of mass concentration 35% mother liquor PH being transferred to 6.8~7.2
3Jar in, through spinner-type flowmeter by fixed flow rate 3.0m
3/ hr joins 16m
2In the Thin Stainless Steel film evaporator, start simultaneously and stir and vacuum system, open steam and carry out heating evaporation 2hr, pressure-0.094MPa, vapor pressure 0.35Mpa; Temperature 68~72C °.The top evaporation condensate advances the waste water station biochemical treatment, the bottom concentrated solution carries out the filtering separation desalination under 55~65 ℃ after collecting, separate the back and regulate the pH value to 5.5 of sulfonated liquid with 35% hydrochloride aqueous solution,-8~-5 ℃ of following crystallizations 22~24 hours, obtain the 482Kg weight content after the oven dry of isolated solid and be 94.9% desinsection list, the liquid after the separation is transferred to pH with the aqueous sodium hydroxide solution of mass concentration 35% that to obtain the 3113Kg weight content after 7 be 36.3% high-load desinsection biliquid.Solid quantity of goods produced flour extraction rate is 29.7%, and rate of loss is 2.2%.