Summary of the invention
In order to overcome the automatic attaching apparatus of existing sheet material, the work period is long, and the problem of production efficiency difference the object of the present invention is to provide the automatic method of attaching of a kind of sheet material, and this method can reduce the stickup cycle greatly, enhances productivity.
The present invention also provides a kind of automatic attaching apparatus of sheet material of realizing said method, and this equipment can reduce the stickup cycle greatly, enhances productivity.
According to above-mentioned purpose, the present invention provides a kind of sheet material automatic method of attaching, and this method comprises following steps:
(a) with step-by-step system the sheet material carrier band is provided, on this sheet material carrier band, is attached with sheet material;
(b) support of treating the paster material is provided;
(c) the sheet material position on the detection sheet material carrier band, output sheet material framing signal;
(d) detect the position that this treats the support of paster material, the output bracket framing signal;
(e) adjust the position of this sheet material carrier band according to this sheet material framing signal and this support framing signal, thereby adjust the relative position of this sheet material and this support, and slits is arrived the fixed position;
(f) sheet material that will adjust through the position is peeled off from the sheet material carrier band;
(g) sheet attaching after will peeling off is to this support;
(h) carry out above-mentioned peel off and paste in carry out above-mentioned steps (c) and (d), with output sheet material framing signal and support framing signal; After pasting completion, carry out step (e) to (g), so repeat.
The automatic method of attaching of above-mentioned sheet material wherein, in the step (e), axially moves the once position of this sheet material carrier band of adjustment at X axis and Y at least, rotates the once position of this sheet material carrier band of adjustment at least around the Z axle.
The automatic method of attaching of above-mentioned sheet material, wherein, step (f) also comprises: after peeling off, adjust the once position of this sheet material carrier band at least again according to this sheet material framing signal and this support framing signal.
The automatic method of attaching of above-mentioned sheet material; Wherein, The position that step (e) is included in X axis, Y is axial and in this three-dimensional of Z axle, get this sheet material carrier band of the two-dimentional or three-dimensional adjustment of one dimension arbitrarily; Satisfy in the axial adjustment in two steps the position that step (f) is also included within X axis simultaneously, Y is axial and in this three-dimensional of Z axle, get this sheet material carrier band of the two-dimentional or three-dimensional adjustment of one dimension arbitrarily, and X axis, Y axially and around the Z axle were adjusted once at least.
The automatic method of attaching of above-mentioned sheet material is characterized in that, said sheet material comprises flexible printed circuit board, labeling, continuous, the silk screen of bubble.
According to above-mentioned purpose, the present invention also provides a kind of sheet material automatic attaching apparatus, comprising:
Sheet material carrier band material volume stores the sheet material carrier band with the mode of reeling;
First adjusting device is positioned at the port of export that this sheet material carrier band material is rolled up, and adjusts the position of this sheet material carrier band;
Sheet material positioning shooting head is positioned at the rear of this first adjusting device and the top of sheet material carrier band, and the sheet material that is positioned on the sheet material carrier band is carried out position probing, and output sheet material framing signal;
Suction mechanism is positioned at the rear of this sheet material positioning shooting head, is used to draw the sheet material on the sheet material carrier band;
Mechanism for stripping is positioned at the below of this suction mechanism, is used for peeling off sheet material from carrier band;
The slits band is used to carry the support of treating the paster material;
Support positioning shooting head is positioned at the top of this slits band, and the support on this slits band is carried out position probing, and the output bracket framing signal;
Executing agency; Link to each other with this support positioning shooting head with this sheet material positioning shooting head; Receive this sheet material framing signal and support framing signal; This executing agency also links to each other with this first adjusting device, controls the position of this first adjusting device with the adjustment sheet material according to this sheet material framing signal and support framing signal; And
Labelling machine links to each other with this suction mechanism, with the sheet attaching of drawing in the suction mechanism to the support that is positioned on this slits band.
The automatic attaching apparatus of above-mentioned sheet material, wherein, this first adjusting device further comprises:
At least one first X axis guiding mechanism moves the sheet material carrier band that this sheet material volume provides on the direction of X axle;
At least one Y mechanism for axial adjusting, this first X axis guiding mechanism is positioned on the Y mechanism for axial adjusting, on the direction of Y axle, moves this first X axis guiding mechanism, thereby moves this sheet material carrier band;
At least one Z axle rotating mechanism, a Y mechanism for axial adjusting are positioned on the Z axle rotating mechanism, around Z axle rotation the one Y mechanism for axial adjusting, thereby rotate this sheet material carrier band around Z-direction.
The automatic attaching apparatus of above-mentioned sheet material, wherein, this first adjusting device comprise at least following mechanism one of them:
At least one first X axis guiding mechanism, the sheet material carrier band that this sheet material volume provides is moved in adjustment on the direction of X axle;
At least one Y mechanism for axial adjusting, the sheet material carrier band that this sheet material volume provides is moved in adjustment on the direction of Y axle;
At least one Z axle rotating mechanism, the sheet material carrier band that this sheet material volume provides is moved in rotation on the direction of Z axle;
The automatic attaching apparatus of this sheet material also comprises one second adjusting device; This executing agency connects this second adjusting device; According to the position of this second adjusting device of this sheet material framing signal and support framing signal control with the adjustment sheet material, this second adjusting device comprise at least following mechanism one of them:
At least one second X axis guiding mechanism, the sheet material carrier band that this sheet material volume provides is moved in adjustment on the direction of X axle;
At least one the 2nd Y mechanism for axial adjusting, the sheet material carrier band that this sheet material volume provides is moved in adjustment on the direction of Y axle;
At least one the 2nd Z axle rotating mechanism, the sheet material carrier band that this sheet material volume provides is moved in rotation on the direction of Z axle;
Each axially all need in the adjustment at least one first adjusting device or second adjusting device corresponding axis to mechanism.
The automatic attaching apparatus of above-mentioned sheet material, wherein, this second adjusting device is a manipulator, can be at X axis, Y axially and in this three-dimensional of Z axle, get two-dimentional or the three-dimensional position of adjusting this sheet material carrier band of one dimension arbitrarily.
The automatic attaching apparatus of above-mentioned sheet material, wherein, said sheet material comprises flexible printed circuit board, labeling, continuous, the silk screen of bubble.
Mechanism of the present invention can accomplish the accurate localization process in the stepping transmission course, therefore, when guaranteeing the sheet attaching precision, reduce the stickup cycle greatly, enhances productivity.
The specific embodiment
To combine accompanying drawing to describe the structure and the operation principle of the automatic attaching apparatus of sheet material of the present invention in detail below.
As shown in Figure 1, the automatic attaching apparatus of sheet material of the present invention comprises following parts:
Sheet material carrier band material volume 107, sheet material carrier band material volume 107 modes with coiling store sheet material carrier band 108, and sheet material 112 to be pasted is attached on the carrier band 108 with certain interval;
X axis guiding mechanism 109 is positioned at the port of export of sheet material carrier band material volume 107, and sheet material carrier band 108 is walked around X axis guiding mechanism 109, the sheet material carrier band 8 that X axis guiding mechanism 109 can moving sheet material webs 107 provides on the direction of X axle;
Y mechanism for axial adjusting 111, X axis guiding mechanism 109 is positioned on the Y mechanism for axial adjusting 111.When Y mechanism for axial adjusting 111 when Y moves axially, can drive X axis guiding mechanism 109 and move axially, thereby move sheet material carrier band 108 in the axial position of Y through X axis guiding mechanism 109 at Y, play the axially effect of adjustment of Y;
Z axle rotating mechanism 110, Y mechanism for axial adjusting 111 are positioned on the Z axle rotating mechanism 110.When Z axle rotating mechanism 110 when the Z axle rotates; Can drive Y mechanism for axial adjusting 111 rotates; Because X axis guiding mechanism 109 and sheet material carrier band 108 all are positioned at Y and axially adjust on the structure machine 111; Therefore, will drive these parts and sheet material carrier band 108 simultaneously and rotate together, thereby play the effect that Z axially rotates adjustment;
In the present embodiment, above-mentioned X axis guiding mechanism 109, Y mechanism for axial adjusting 111 and Z axle rotational structure 110 constitute first adjusting device, adjust the position of this sheet material carrier band.
Though in the present embodiment; Specifically described a kind of X axis guiding mechanism 109 and be positioned on the Y mechanism for axial adjusting 111 and Y mechanism for axial adjusting 111 is positioned at the connected mode on the Z axle rotating mechanism 110, but should be appreciated that in order to realize that the sheet material carrier band is in X axis, Y is axial and Z is axial position adjustment; This connected mode is not to be unique; Other connected mode for example, is arranged at the X axis guiding mechanism on the Z axle rotating mechanism; Again Z axle rotating mechanism is arranged on the Y mechanism for axial adjusting; Equally also can realize the sheet material carrier band in X axis, the adjustment of Y is axial and Z is axial position, therefore, this syndeton of present embodiment can not form restriction to protection scope of the present invention;
Sheet material positioning shooting head 102 is positioned at the axial rear of X axis guiding mechanism 109X, and is positioned at the top of sheet material carrier band 108, and its effect is that the sheet material 112 that is positioned on the sheet material carrier band 108 is carried out position probing, and output sheet material framing signal;
Suction mechanism 105 is positioned at the rear of the X axis of sheet material positioning shooting head 102, is used to draw the sheet material 112 on the sheet material carrier band 108.Is arranging after by forward direction on the X axis position of X axis guiding mechanism 109, sheet material positioning shooting head 102 and suction mechanism 105;
Mechanism for stripping 113; Be positioned at the below of suction mechanism 105; Sheet material 112 on suction mechanism 105 tests absorption sheet material carrier band 108 before or simultaneously, mechanism for stripping 113 is with sheet material 112 releasing sheet carrier bands 108, so that suction structure machine 105 is drawn sheet materials 112; Figure 1A shows the situation of sheet material 112 unstripped sheet material carrier bands 108, and Figure 1B shows sheet material 112 situation of releasing sheet carrier band 108;
Slits band 104, vertical with X axis, be used to carry the support 106 of treating the paster material, support 106 is transported to the below of suction mechanism 105;
Support positioning shooting head 103 is positioned at the top of slits band 104, and the support on this slits band 104 is carried out position probing, and the output bracket framing signal;
Executing agency's (not shown); Executing agency links to each other with support positioning shooting head 103 with sheet material positioning shooting head 102; Receive sheet material framing signal and support framing signal; Executing agency also links to each other with X axis guiding mechanism 109, Y mechanism for axial adjusting 111 and Z axle rotating mechanism 110, calculates the position of sheet material, the position of support and their relative position according to sheet material framing signal and support framing signal, thus the action of control X axis guiding mechanism 109, Y mechanism for axial adjusting 1011 and Z axle rotating mechanism 110; Position with the adjustment sheet material; This executing agency adopts the mode of digital circuit or microcomputer to realize usually, and those skilled in the art can specifically realize according to above-mentioned requirements, therefore is not described in detail the inside implementation of executing agency at this; And
Labelling machine 101; Link to each other with suction mechanism 105; Mechanism for stripping 113 with sheet material 112 after sheet material carrier band 108 is peeled off; It is downward that labelling machine 101 will drive suction mechanism 105, and the sheet material 112 of its absorption is pasted on the support 106 on the slits band 104 that is positioned at suction mechanism 105 belows.
The course of work of the automatic attaching apparatus of sheet material of the present invention is following:
During beginning, sheet material carrier band 108 is pulled out from sheet material carrier band material volume 107, be wound on the X axis guiding mechanism 109, X axis adjustment structure machine 109 can adopt the stepping guiding mechanism, and the sheet material carrier band is moved certain distance and stops on directions X.Slits band 104 will treat that the support 106 of paster material is transported to the below of support positioning shooting head 103.Then, sheet material positioning shooting head 102 detects the position of sheet material 112, and output sheet material framing signal, and support positioning shooting head 103 also detects the position of support 106, output bracket framing signal simultaneously.
Then; Sheet material framing signal and support framing signal are input in the executing agency respectively; Executing agency exports control signal to X axis guiding mechanism 109, Y mechanism for axial adjusting 111 and Z axle rotation structure machine 110 through computing with analyzing, and controls the action of these mechanisms, accomplishes the adjustment to the sheet material position; The adjustment of sheet material position comprise X to move, sheet material is moved to the below of suction mechanism 105; Y to move with Z to rotation.Simultaneously be with 104 support 106 is transported to its paste position by the output of actuating mechanism controls support.
After the adjustment of sheet material position finished, suction mechanism 105 moved down, and holds the sheet material 112 on the sheet material carrier band 108, cooperated the action of mechanism for stripping 113, and sheet material 112 is peeled off carrier band 108, was adsorbed in the suction mechanism 105.Drive suction mechanism 105 by labelling machine 101 at last and move down the sticking placement of realizing sheet material.
It should be noted that in above-mentioned attaching apparatus of the present invention and method of attaching, carrying out when sheet material peels off and paste; Because the position that follow-up sheet material to be pasted and support have all moved to sheet material positioning shooting head and support positioning shooting head, therefore, location action and sticking placement are that parallel connection is carried out; Changed the course of action of the series connection in the prior art; Therefore, in the stickup cycle of reduction, improved production efficiency.
In above-mentioned description, be example with the sheet material, but should be appreciated that the sheet material here can be such as labeling, diaphragm, silk screen, also can flexible printed circuit board (PCB) etc.
See also shown in Figure 2ly below, Fig. 2 shows another embodiment of automatic attaching apparatus of the present invention.As shown in Figure 2, the automatic attaching apparatus of the sheet material of another embodiment of the present invention comprises following parts:
Sheet material carrier band material volume 207, sheet material carrier band material volume 207 modes with coiling store sheet material carrier band 208, and sheet material 212 to be pasted is attached on the carrier band 208 with certain interval;
X axis guiding mechanism 209 is positioned at the port of export of sheet material carrier band material volume 207, and sheet material carrier band 208 is walked around X axis guiding mechanism 209, therefore, and the sheet material carrier band 208 that X axis guiding mechanism 209 can moving sheet material webs 207 provides on the direction of X axle; In the present embodiment, this X axis guiding mechanism 209 constitutes first adjusting device, adjusts the position of this sheet material carrier band.
Sheet material positioning shooting head 202 is positioned at the axial rear of X axis guiding mechanism 209X, and is positioned at the top of sheet material carrier band 208, and its effect is that the sheet material 212 that is positioned on the sheet material carrier band 208 is carried out position probing, and output sheet material framing signal;
Manipulator 205 is positioned at the rear of the X axis of sheet material positioning shooting head 202, is used to draw the sheet material 212 on the sheet material carrier band 208.Is arranging after by forward direction on the X axis position of X axis guiding mechanism 209, sheet material positioning shooting head 202 and manipulator 205; In the present embodiment, manipulator 205 has adopted the multi-spindle machining hand, after sheet material carrier band 208 has been drawn sheet material 212, can adjust sheet material 212 as required and be adjusted at the position of Z on axially in the axial position of Y with rotation; In the present embodiment, manipulator 205 is second adjusting devices, can be at Y axially with Z axial on the position of trimmer material carrier band.
Mechanism for stripping 213 is positioned at the below of manipulator 205, manipulator 205 tests draw on the sheet material carrier band 208 sheet material 212 simultaneously, mechanism for stripping 213 is with sheet material 212 releasing sheet carrier bands 208, so that manipulator 205 is drawn sheet materials 212;
Slits band 204, vertical with X axis, be used to carry the support 206 of treating the paster material, support 206 is transported to the below of manipulator 205;
Support positioning shooting head 203 is positioned at the top of slits band 204, and the support on this slits band 204 206 is carried out position probing, and the output bracket framing signal;
Executing agency's (not shown); Executing agency links to each other with support positioning shooting head 203 with sheet material positioning shooting head 202; Receive sheet material framing signal and support framing signal, executing agency also links to each other with X axis guiding mechanism 209, according to the action of sheet material framing signal and support framing signal control X axis guiding mechanism 209; Position with adjustment sheet material 212; This executing agency also links to each other with manipulator 205, calculates the position of sheet material, the position of support and their relative position according to sheet material framing signal and support framing signal, thus the action of control manipulator 205; Adjust sheet material 212 position Z axial in the axial position of Y with rotation with adjustment sheet material 212; This executing agency adopts the mode of digital circuit or microcomputer to realize usually, and those skilled in the art can specifically realize according to above-mentioned requirements, therefore is not described in detail the inside implementation of executing agency at this.
The course of work of the automatic attaching apparatus of sheet material of the present invention is following:
During beginning, sheet material carrier band 208 is pulled out from sheet material carrier band material volume 207, be wound on the X axis guiding mechanism 209, X axis adjustment structure machine 209 can adopt the stepping guiding mechanism, and the sheet material carrier band is moved certain distance and stops at the fixed position on directions X.Slits band 204 will treat that the support 206 of paster material is transported to the below of support positioning shooting head 203.Then, sheet material positioning shooting head 202 detects the position of sheet material 212, and output sheet material framing signal, and support positioning shooting head 203 also detects the position of support 206, output bracket framing signal simultaneously.
Then; Sheet material framing signal and support framing signal are input in the executing agency respectively; Executing agency is through computing and analyze the output control signal to X axis guiding mechanism 209, in the position that X axis moves sheet material carrier band 208, thus the relative position of adjustment sheet material 212 and this support; And with slits to paste position, i.e. adjustment for the first time;
Then, manipulator 205 will be drawn and peel off from the sheet material carrier band through the sheet material of X axis position adjustment;
Executing agency is according to sheet material framing signal and support framing signal then; The control manipulator is axially adjusted the position of the sheet material 212 of being stripped from Y; In the position that Z axially rotates adjustment sheet material 212, the adjustment again after promptly peeling off, the sheet material 212 after will having shelled simultaneously pastes on the support 206.
Perhaps, in said process, X axis guiding mechanism 209 only provides the sheet material carrier band is delivered to a fixed position forward.Move to this top, fixed position by framing signal control manipulator, adjust on axially at three according to framing signal again behind the releasing sheet, after adjustment is accomplished, sheet material 212 is pasted on the support 206.
Fig. 3 shows another embodiment of automatic attaching apparatus of the present invention.As shown in Figure 3, the embodiment of Fig. 3 has done following variation on the basis of Fig. 2:
Except structure shown in Figure 2, the automatic attaching apparatus of Fig. 3 embodiment also comprises:
Sheet material position adjusting mechanism 311, X axis guiding mechanism 309 is positioned on the sheet material position adjusting mechanism 311.This sheet material position adjusting mechanism 311 can be the Y mechanism for axial adjusting, drives X axis guiding mechanism 309 and on Y is axial, moves, thereby move the sheet material carrier band in the axial position of Y through X axis guiding mechanism 309; Also can be Z axle rotating mechanism, drive X axis guiding mechanism 309 and rotate, rotate around the Z axle together thereby drive sheet material carrier band 308, thereby play the effect that Z axially rotates adjustment around the Z axle; This sheet material position adjusting mechanism 311 is formed first adjusting device together with X axis guiding mechanism 309.
If sheet material position adjusting mechanism 311 adopts the Y mechanism for axial adjusting, then the manipulator 305 as second adjusting device adopts the multi-spindle machining hands, provides rotation to be adjusted at the position of Z on axially, and Y is not provided axial adjustment action; If sheet material position adjustment structure 311 adopts Z axle rotating mechanism, then mechanism's hand 305 provides Y axial adjustment action, and the rotation adjustment action of Z axle is not provided;
Executing agency's (not shown); Executing agency links to each other with support positioning shooting head 303 with sheet material positioning shooting head 302; Receive sheet material framing signal and support framing signal; Executing agency also links to each other with X axis guiding mechanism 309, according to the action of sheet material framing signal and support framing signal control X axis guiding mechanism 309, with the position of adjustment sheet material 312; Executing agency also links to each other with sheet material position adjusting mechanism 311; According to sheet material framing signal and support framing signal; The action of control sheet material position adjusting mechanism 311; If promptly sheet material position adjusting mechanism 311 adopts the Y mechanism for axial adjusting, then control sheet material position adjusting mechanism 311 and on the Y axle, move, calculate the position of sheet material, the position of support and their relative position according to sheet material framing signal and support framing signal simultaneously; The action of control manipulator 305 is with the position of rotation adjustment sheet material 312 on Z is axial; If sheet material position adjusting mechanism 311 adopts Z axle rotating and regulating mechanism; Then control the rotation of sheet material position adjusting mechanism 311 on the Z axle; Simultaneously calculate the position of sheet material, the position of support and their relative position according to sheet material framing signal and support framing signal; The action of control manipulator 305 is with the position of adjustment sheet material 312 on Y is axial.
In the embodiment of the above-mentioned Fig. 1 to Fig. 3 of the present invention; The slits band all with slits under labelling machine or manipulator; Therefore, no matter be labelling machine or manipulator, all only need move the sheet material of drawing vertically downward and get final product (except manipulator need have been done the position adjustment).And in some occasion, the transmission means of the inconvenient this support of possibility, as shown in Figure 4; Slits band 404 not support 406 be transferred to manipulator 405 under; Therefore, manipulator 405 can not move the action of pasting to the sheet material of drawing simply vertically downward, but need be according to the relative position of sheet material and manipulator 405; After being shifted, move down the action of pasting again.
Should understand; The relative position of support and sheet material only by X axis, Y axially, around three directions decisions of Z axle; And in the embodiment of the above-mentioned Fig. 1~Fig. 3 of the present invention; The X axis of support and sheet material, Y axially, only once adjust respectively around this three-dimensional relative position of Z axle and just to have arrived paste position, therefore, the X axis, Y of realizing support and sheet material through the mode that repeats to adjust can not form protection scope of the present invention axially with around the method for this three-dimensional relative position adjustment of Z axle and limit.
The foregoing description provides to those of ordinary skills and realizes or use of the present invention; Those of ordinary skills can be under the situation that does not break away from invention thought of the present invention; The foregoing description is made various modifications or variation; Thereby protection scope of the present invention do not limit by the foregoing description, and should be the maximum magnitude that meets the inventive features that claims mention.