CN101288624B - Capsules stuffing process and full-automatic capsules filling machine - Google Patents
Capsules stuffing process and full-automatic capsules filling machine Download PDFInfo
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- CN101288624B CN101288624B CN2007100978512A CN200710097851A CN101288624B CN 101288624 B CN101288624 B CN 101288624B CN 2007100978512 A CN2007100978512 A CN 2007100978512A CN 200710097851 A CN200710097851 A CN 200710097851A CN 101288624 B CN101288624 B CN 101288624B
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- lubricant
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Abstract
The invention discloses a capsule filling method and an automatic capsule filling machine, which relates to a drug processing method and a drug processing machine; and the invention is invented to solve the problem that the dosage the medicaments with high viscosity and poor fluidity can not be accurately controlled in the existing capsule processing. Compared with the existing processing method, the capsule filling method has the following distinction: drugs are filled in capsules by a filling rod which is sprayed with lubricant. The automatic capsule filling machine further needs to be added with a lubrication system to realize the method, the lubrication system comprises a material box containing the lubricant; compressed air is mixed with the lubricant by passing through the material box and is output to a filling lubrication spray head at a work place for filling. The invention evenly sprays the lubricant on the filling rod by the filling lubrication spray head, thus ensuring the filling rod not to be adhered with the drugs and further accurately controlling the dosages of the medicaments with high viscosity and poor mobility in the capsules. The capsule filling method and the automatic capsule filling machine are mainly used for the processing and the production of the capsules of Chinese and western drugs.
Description
Technical field
The present invention relates to medicine processing method and medicine operated implement, particularly the fill method of capsule class medicine and the Autocapsulefillingmachine of realizing this fill method.
Background technology
At present domestic capsule filling machine is produced capsular method and roughly be may further comprise the steps: open the capsulae vacuus of sealing in the die of one of them station of capsule filling machine, thereby make the capsule body of capsulae vacuus and capsule lid separately; At the administration station, the drug material of doses is filled in each capsule body; At another station capsule lid is stamped on the capsule body then, thus the capsule that sealing is filled.In order to produce capsule in batches, the capsule number of processing increases in the time of can be with each station, and for example, each station is processed 9 capsules simultaneously.
Present this filled capsules machine only is applicable to that filling viscosity is low, the pharmacy particle or the powder of good fluidity owing to lack lubricating structure; When needing in the capsule to fill viscosity height, mobile poor pharmacy particle or powder; will be stained with pharmacy particle or powder on the filled pole of this capsule filling machine; make the pharmacy particle in the capsule or the dosage of powder reduce; and when filling next time; this filled pole is stained with pharmacy particle or powder may come off; cause the dosage of pharmacy particle in the capsule or powder to increase; just be difficult to the dosage of the medicament of filling in each capsule of control or can't fill, yet the dosage of medicament is to be directly connected to the quality of this medicine and using method.Running into this way to solve the problem at present is to add lubricant in medicament, thereby improves the flowability of medicament, makes also to fill viscosity height, mobile poor pharmacy particle or powder well on existing capsule filling machine.But this method with lubricator that makes has following two drawbacks:
1, the ratio of the various inserts in the medicament is limited, particularly all can not be too many as lubricant, additive, can cause the downgrade of medicine like this, and also cause side effects of pharmaceutical drugs easily.
2, too high for viscosity, mobile by poor especially medicament, can not deal with problems well even added lubricant, in most cases still be the dosage of the medicament of filling in uncontrollable each capsule, for example: just have such problem when most of Chinese patent medicines need be made capsule.
Summary of the invention
The object of the present invention is to provide a kind of capsule fill method, under the situation of using minor amounts of lubricants, just can control the dosage of the medicament of filling in each capsule well.
To achieve the above object of the invention, the present invention adopts following technical scheme: this capsule fill method may further comprise the steps: will seal capsulae vacuus and open formation capsule body and capsule lid; Medicine is filled in the capsule body; Capsule lid is sealed into capsule with capsule body; With the unloading of the capsule after the sealing; Wherein, described medicine is filled in the capsule body by the filled pole that is coated with lubricant.
By in the described capsule fill method of technique scheme filled pole having been sprayed lubricant, make filled pole have lubricity preferably, so just can not stick together with the medicine of viscosity height, mobile difference, medicine is taken away with regard to not being filled bar when filling, also can be from filled pole down a little medicine that not come off, make that the dosage of medicament can be well controlled in each capsule.And because the lubricant in the lubricant can be very equably attached on the filled pole, so the consumption of lubricant is quite few, and lubricant directly is not added in the medicine, improved the quality of medicine.
The present invention also provides a kind of Autocapsulefillingmachine that can realize above-mentioned capsule fill method, just can control the dosage of the medicament of filling in each capsule under the situation of using minor amounts of lubricants well.
To achieve the above object of the invention, the present invention adopts following technical scheme: this Autocapsulefillingmachine, comprise the preparation station, and at least one die, place the sealing capsulae vacuus, and open capsulae vacuus formation capsule body and capsule lid; Fill station, utilize the filled pole identical that medicine is filled in the capsule body with die quantity; The sealing station is with capsule lid and capsule body sealing; Unloading station unloads capsule from the die of filling machine; Also comprise lubricating system, this lubricating system comprises the material box that lubricant is housed, and this material box is connected with fills lubricated shower nozzle, and Compressed Gas is mixed with lubricant after by this material box, outputs in the lubricated shower nozzle of the filling of filling station.
Increased lubricating system by the described Autocapsulefillingmachine of technique scheme, this lubricating system with hybrid lubricant in the gas after, spray on the filled pole by filling lubricated shower nozzle, be attached with lubricant on the filled pole equably.When filling medicine, just can not be stained with medicine on the filled pole, thereby guarantee drug dose in each capsule of better controlled.And since lubricant be by gas spraying to filled pole, make that the consumption of lubricant is quite few, and on filled pole, be evenly distributed.
Description of drawings
Fig. 1 removes assembling sketch map behind the part shell for Autocapsulefillingmachine of the present invention;
Fig. 2 is for filling the front view of lubricated shower nozzle on the Autocapsulefillingmachine of the present invention;
Fig. 3 is for filling the vertical view of lubricated shower nozzle on the Autocapsulefillingmachine of the present invention;
Fig. 4 is for filling the left view of lubricated shower nozzle on the Autocapsulefillingmachine of the present invention;
Fig. 5 is that the A-A of Fig. 2 is to cutaway view;
Fig. 6 is the front view of lubricated shower nozzle of Autocapsulefillingmachine mold of the present invention and the combination of discharging shower nozzle;
Fig. 7 is the rearview of lubricated shower nozzle of Autocapsulefillingmachine mold of the present invention and the combination of discharging shower nozzle;
Fig. 8 is that the B-B of Fig. 6 is to cutaway view.
The specific embodiment
The present invention is mixed with the gas of lubricant by spraying on the filled pole of filling at capsule, makes evenly to be attached with lubricant on the filled pole, just can not be stained with medicine on the filled pole when filling, and guarantees to control the dosage of filling medicine in the capsule.Below capsule fill method of the present invention is described in detail.
Capsule fill method of the present invention may further comprise the steps: will seal capsulae vacuus and open formation capsule body and capsule lid; Medicine is filled in the capsule body; Capsule lid is sealed into capsule with capsule body; With the unloading of the capsule after the sealing; Wherein, described medicine is filled in the capsule body by the filled pole that is coated with lubricant.Make like this to be attached with lubricant equably on the filled pole, can not be stained with medicine, just can not make the dosage of the medicine in the capsule reduce; Also the medicine that can not produce on the filled pole comes off, and causes the dosage of medicine to increase, thereby can control the dosage of each capsule Chinese medicine well.
When producing capsule, capsulae vacuus is to be positioned in the die of capsule filling machine to open, in order to make capsular capsule body and capsule lid can not adhere in the die of capsule filling machine, before this die inwall is being placed capsulae vacuus, be coated with lubricant, make to be attached with lubricant equably on the inwall of die, can prevent that capsule from adhering to the inwall of die.
Existing capsule filling machine, generally all directly promoting capsule with discharge arm when unloaded with capsules unloads, this unloading manner may make capsule that damage is arranged, also may make antibacterial on the capsule band, in order to prevent capsular be damaged or contaminated, with after capsule body seals into capsule, this capsule is blown out die in capsule lid by air-flow.The method of this unloaded with capsules does not have discharge arm and directly contacts with capsule, has reduced the probability that capsule damages, and does not have antibacterial yet and directly contacts with capsule, has guaranteed capsular health and aseptic.
Lubricant among the present invention is blended in the gas earlier, again by behind the gas spraying filled pole, make and be attached with lubricant on the filled pole, make that like this lubricant is evenly attached on the filled pole, and consumption will lack in the medicine much with respect to being blended directly in, reduced the use of lubricant, made capsule quality better, the probability that has side effects is littler.
Autocapsulefillingmachine provided by the invention has increased lubricating system, this lubricating system with hybrid lubricant in the gas after, spray on the filled pole by filling lubricated shower nozzle, be attached with lubricant on the filled pole equably.When filling medicine, just can not be stained with medicine on the filled pole, thereby guarantee drug dose in each capsule of better controlled.Below in conjunction with accompanying drawing Autocapsulefillingmachine of the present invention is described in detail.
This Autocapsulefillingmachine comprises the preparation station, places the sealing capsulae vacuus at least one die, and opens capsulae vacuus formation capsule body and capsule lid; Fill station, utilize the filled pole identical that medicine is filled in the capsule body with die quantity; The sealing station is with capsule lid and capsule body sealing; Unloading station unloads capsule from the die of filling machine; Also comprise lubricating system, this lubricating system comprises the material box that lubricant is housed, this material box is connected with fills lubricated shower nozzle, Compressed Gas is mixed with lubricant after by this material box, output in the lubricated shower nozzle of the filling of filling station (seeing Fig. 2 to Fig. 5), will be mixed with the gas spraying of lubricant to the filled pole of filling station by the lubricated shower nozzle of this filling.After such spraying, will be attached with lubricant equably on the filled pole, has lubricity preferably, so just can not stick together with the medicine of viscosity height, mobile difference, medicine is taken away with regard to not being filled bar when filling, also can be from filled pole down a little medicine that not come off, make that the dosage of medicament can be well controlled in each capsule.
As the optimization of this lubricating system, as shown in Figure 1, this lubricating system also comprises pressure regulator valve 2, air filter 4, sterilizing filter 5, four-way connection 6, No. three pneumatic operated valves 3; Wherein pressure regulator valve 2 is connected to the air inlet of air filter 4, the gas outlet of air filter 4 is connected to the air inlet of sterilizing filter 5, the gas outlet of sterilizing filter 5 is connected to one of them interface of four-way connection 6, three interfaces of other of this four-way connection are connected respectively to three air inlets (7 of No. three pneumatic operated valves 3,8 and 9), first gas outlet 16 of this No. three pneumatic operated valve 3 is connected to the air inlet of material box 1, the gas outlet of this material box 1 is connected to by pressure flow control valve 12 and fills lubricated shower nozzle (do not mark among the figure, wherein the gas outlet 13 of pressure flow control valve 12 is exactly to be connected to fill lubricated shower nozzle).After so connecting, Compressed Gas is by pressure regulator valve 2 inputs, successively pass through air filter 4 and sterilizing filter 5 successively, air filter 4 can fall the moisture filter in the Compressed Gas, sterilizing filter 5 can be removed the antibacterial in the Compressed Gas, through making this Compressed Gas meet the sanitary standard that medicine is produced after filtration and the degerming.Compressed Gas is input to a four-way connection 6 after being come out by sterilizing filter 5, and one of them current path by No. three pneumatic operated valves is input to material box then; Compressed Gas is directly inputted to and fills lubricated shower nozzle in material box 1 after the uniform mixing minor amounts of lubricants, by filling lubricated shower nozzle gas is sprayed onto on the filled pole, makes evenly to be attached with lubricant on the filled pole.
Wherein, No. three pneumatic operated valves 3 are duration of ventilation and the ventilations in order to control each current path, the length of contour line that can be by cam 10 is controlled the start-up time and the persistent period of No. three pneumatic operated valves 3, and the opening (comprising the concrete path that control is opened) of controlling No. three pneumatic operated valves 3, thereby reach duration of ventilation and the ventilation of controlling each gas channel; And four-way connection is to be transferred to different places for Compressed Gas being divided into three the tunnel, and to realize different purposes, two other gas channel is as follows:
(1) second gas outlet 17 of described No. three pneumatic operated valves 3 is connected to another air inlet 11 of material box, and another gas outlet of this material box is connected to the mold lubrication shower nozzle by another pressure flow control valve 14 and (does not mark among the figure, wherein the gas outlet 15 of pressure flow control valve 14 is exactly to be connected to the mold lubrication shower nozzle), this mold lubrication shower nozzle will be mixed with the gas spraying of lubricant to the die inwall of placing capsulae vacuus.Compressed Gas outputs to the mold lubrication shower nozzle by behind this gas channel of No. three pneumatic operated valves behind the hybrid lubricant in material box.The gas spraying that is mixed with lubricant behind the inwall of die, is made and adheres to lubricant equably on the inwall capsule just can not be bonded in the die like this.If the lubricated needed lubricant of shower nozzle of needed lubricant of mold lubrication shower nozzle and filling is inequality, then can provide lubricant with two material box, realize as just being to use two material box among Fig. 1.
(2) the 3rd gas outlet 18 of described No. three pneumatic operated valves 3 is connected to discharging shower nozzle (do not mark among the figure, this 3rd gas outlet 18 is directly connected to the air inlet of discharging shower nozzle), and the capsule after the Compressed Gas of this discharging shower nozzle ejection will seal blows out die.Because the Compressed Gas of discharging does not need hybrid lubricant, so Compressed Gas is by behind this gas channel of No. three pneumatic operated valves 3, directly output to the discharging shower nozzle, gas by the ejection of discharging shower nozzle blows out capsule from die, guaranteed that discharge arm can directly not contact with capsule, thereby made capsule meet the sanitary standard of medicine.
In order to spray to lubricant on the filled pole equably, extremely shown in Figure 5 as Fig. 2, be provided with corresponding with filled pole bores a hole 19 on the lubricated shower nozzle of filling, filled pole will pass the perforation 19 of filling on the lubricated shower nozzle when carrying out padding, and the lubricated shower nozzle of this filling is provided with the air chamber 21 of sealing, this air chamber 21 is provided with the air inlet 20 that is connected with pressure flow control valve 12, is equipped with fumarole 22 between this air chamber 21 and each perforation 19; When filled pole passed the perforation 19 of filling on the lubricated shower nozzle, the gas that is mixed with lubricant was entered by the air inlet 20 of air chamber 21, sprays on the filled pole by fumarole 22.Padding has just added one and has filled lubricated shower nozzle still with in the past the same on the motion path of filled pole, do not influence existing capsular filling speed and efficient.
Because in concrete production, after capsule was unloaded, die just entered streamline next time, just to be lubricated mould, so, discharging shower nozzle and mold lubrication shower nozzle can be manufactured on the same support, as shown in FIGS. 6 to 8.Below this structure is described in detail:
In order to spray to lubricant equably on the inwall of die, extremely shown in Figure 8 as Fig. 6, on the mold lubrication shower nozzle, be provided with the air chamber 28 of sealing, this air chamber 28 is provided with the air inlet 24 that is connected with another pressure flow control valve 14, and the mold lubrication shower nozzle is provided with the lubricated bar 25 corresponding with die, the sidewall of each lubricated bar 25 is provided with fumarole 26, and this fumarole 26 is communicated with air chamber 28 on the mold lubrication shower nozzle by the hole 27 of lubricated bar 25 inside.So, the Compressed Gas that is mixed with lubricant just can arrive air chamber 28 by the air inlet 24 of air chamber 28, behind the hole 27 of gas by lubricated bar 25 inside, is sprayed to by fumarole 26 on the inwall of die, makes the inwall of die can not stick together with capsule.
In order to utilize Compressed Gas that capsule is unloaded from die, extremely shown in Figure 8 as Fig. 6, on the discharging shower nozzle, be provided with the air chamber 29 of sealing, this air chamber 29 is provided with the air inlet 23 that is connected with the 3rd gas outlet 18 of No. three pneumatic operated valves 2, and the discharging shower nozzle is provided with the discharge arm corresponding with die 31, each discharge arm 31 is provided with the through hole 30 that penetrates discharge arm 31 two ends, and this through hole 30 is communicated with air chamber 29 on the discharging shower nozzle.Owing to do not need to lubricate during unloaded with capsules, so after Compressed Gas comes out from the 3rd gas outlet 18 of No. three pneumatic operated valves 3, just directly enter the air chamber 19 of discharging shower nozzle, and by 30 ejections of the through hole on the discharge arm 31, after acting on capsule, make capsule be blown die.This use air-flow makes capsule can not touch any fungus body that has the mode of capsule unloading, has guaranteed capsular health further, because air velocity is very fast, can accelerate capsular discharge rate simultaneously.
Fill lubricated shower nozzle, mold lubrication shower nozzle and discharging shower nozzle and be not limited to above-mentioned structure, can change according to mould used in the production process is different.
The foregoing description only is explanation the present invention; and specific technical term is intended to the clear the present invention of description among the embodiment; be not to be used for limiting the present invention; those skilled in the art should be according to spirit of the present invention; technology is made amendment and then reached same effect, and this modification all should be within the protection domain of claim of the present invention.
Lubricating system among the present invention can also apply to other food production, particularly needs lubricated food of filling, for example the infant foods of capsule shape.
Claims (10)
1. a capsule fill method may further comprise the steps: will seal capsulae vacuus and open formation capsule body and capsule lid; Medicine is filled in the capsule body; Capsule lid is sealed into capsule with capsule body; With the unloading of the capsule after the sealing; It is characterized in that: described medicine is filled in the capsule body by the filled pole that scribbles lubricant.
2. according to the described capsule fill method of claim 1, it is characterized in that: described capsulae vacuus is positioned in the die to be opened, and this die inwall was coated with lubricant before placing capsulae vacuus; Described capsule lid blows out die by air-flow with this capsule with after capsule body seals into capsule.
3. according to claim 1 or 2 described capsule fill methods, it is characterized in that: described lubricant uniform mixing and sprays on the filled pole or sprays on the die inwall by Compressed Gas in Compressed Gas.
4. an Autocapsulefillingmachine comprises the preparation station, places the sealing capsulae vacuus at least one die, and opens capsulae vacuus formation capsule body and capsule lid; Fill station, utilize the filled pole identical that medicine is filled in the capsule body with die quantity; The sealing station is with capsule lid and capsule body sealing; Unloading station unloads capsule from the die of filling machine; It is characterized in that: also comprise lubricating system, this lubricating system comprises the material box that lubricant is housed, and this material box is connected with fills lubricated shower nozzle, and Compressed Gas is mixed with lubricant after by this material box, outputs in the lubricated shower nozzle of the filling of filling station.
5. according to the described Autocapsulefillingmachine of claim 4, it is characterized in that: described lubricating system also comprises pressure regulator valve, air filter, sterilizing filter, four-way connection, No. three pneumatic operated valves; Wherein pressure regulator valve is connected to the air inlet of air filter, the gas outlet of air filter is connected to the air inlet of sterilizing filter, the gas outlet of sterilizing filter is connected to one of them interface of four-way connection, three interfaces of other of this four-way connection are connected respectively to three air inlets of No. three pneumatic operated valves, first gas outlet of this No. three pneumatic operated valve is connected to the air inlet of material box, and the gas outlet of this material box is connected to by the pressure flow control valve and fills lubricated shower nozzle.
6. according to the described Autocapsulefillingmachine of claim 5, it is characterized in that: second gas outlet of described No. three pneumatic operated valves is connected to another air inlet of material box, and another gas outlet of this material box is connected to the mold lubrication shower nozzle by another pressure flow control valve, and this mold lubrication shower nozzle will be mixed with the gas spraying of lubricant to the die inwall of placing capsulae vacuus.
7. according to the described Autocapsulefillingmachine of claim 6, it is characterized in that: the 3rd gas outlet of described No. three pneumatic operated valves is connected to the discharging shower nozzle, and the capsule after the Compressed Gas of this discharging shower nozzle ejection will seal blows out die.
8. according to claim 4 or 5 described Autocapsulefillingmachines, it is characterized in that: correspondingly on the lubricated shower nozzle of described filling be provided with perforation with filled pole, and the lubricated shower nozzle of this filling is provided with the air chamber of sealing, this air chamber is provided with the air inlet that is connected with the pressure flow control valve, is equipped with fumarole between this air chamber and each perforation.
9. according to the described Autocapsulefillingmachine of claim 6, it is characterized in that: described mold lubrication shower nozzle is provided with the air chamber of sealing, this air chamber is provided with the air inlet that is connected with another pressure flow control valve, and the mold lubrication shower nozzle is provided with the lubricated bar corresponding with die, the sidewall of each lubricated bar is provided with fumarole, and this fumarole is communicated with air chamber on the mold lubrication shower nozzle by the hole of lubricated bar inside.
10. according to the described Autocapsulefillingmachine of claim 7, it is characterized in that: described discharging shower nozzle is provided with the air chamber of sealing, this air chamber is provided with the air inlet that is connected with the 3rd gas outlet of No. three pneumatic operated valves, and the discharging shower nozzle is provided with the discharge arm corresponding with die, each discharge arm is provided with the through hole that penetrates the discharge arm two ends, and this through hole is communicated with air chamber on the discharging shower nozzle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100978512A CN101288624B (en) | 2007-04-20 | 2007-04-20 | Capsules stuffing process and full-automatic capsules filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100978512A CN101288624B (en) | 2007-04-20 | 2007-04-20 | Capsules stuffing process and full-automatic capsules filling machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101288624A CN101288624A (en) | 2008-10-22 |
| CN101288624B true CN101288624B (en) | 2011-12-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2007100978512A Expired - Fee Related CN101288624B (en) | 2007-04-20 | 2007-04-20 | Capsules stuffing process and full-automatic capsules filling machine |
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| CN (1) | CN101288624B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106964766B (en) * | 2017-02-21 | 2018-11-20 | 浙江海洋大学 | A kind of powder pressing device |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1593370A (en) * | 2004-06-21 | 2005-03-16 | 韩杰 | Capsule dismantling method and apparatus |
| CN201020038Y (en) * | 2007-04-20 | 2008-02-13 | 王振林 | Fully automatic machine for filling capsules |
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2007
- 2007-04-20 CN CN2007100978512A patent/CN101288624B/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1593370A (en) * | 2004-06-21 | 2005-03-16 | 韩杰 | Capsule dismantling method and apparatus |
| CN201020038Y (en) * | 2007-04-20 | 2008-02-13 | 王振林 | Fully automatic machine for filling capsules |
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| CN101288624A (en) | 2008-10-22 |
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Granted publication date: 20111221 Termination date: 20120420 |