A kind of aseptic filling packaging system
Technical field
This utility model relates to filling sealed in unit, specifically a kind of aseptic filling packaging system.
Background technology
Existing food has a lot of use bottle and pop can to deposit.In current production, workman
First bottle is placed in pad device, after bottle is full of food, then takes out from pad device, then
The bottle that will be equipped with food again is put into closure cap applying apparatus, thus by bottle seal, to ensure depositing of food.
Above-mentioned direct in gnotobasis when being filled with food, although this can be avoided food to be contaminated by bacterial, but
Installing the bottle of food and take out when transferring to closure cap applying apparatus from pad device, food can be exposed in air,
Therefore there is contaminated danger, therefore shelf-life of food can be caused the longest, cleannes reach not requirement, impact
The quality of product.Because bottle is when pad device is transferred to closure cap applying apparatus, this causes between two operations
Seriality is not strong, therefore production efficiency is the highest.Meanwhile, this pad device and closure cap applying apparatus can take bigger
Floor area, and equipment price is expensive, therefore improper medium and small production and the requirement of development test.
Utility model content
The purpose of this utility model is the deficiency overcoming above prior art to exist, it is provided that a kind of aseptic
Fill packaging system.This aseptic filling packaging system reduces the contaminated risk of food, it is ensured that food has relatively
The long shelf-life, also ensure that the quality of product.
In order to achieve the above object, this utility model is by the following technical solutions: a kind of aseptic filling encapsulation
Device, including cabinet, filling mechanism, motor, drive mechanism and capping mechanism;It is provided with in described cabinet
Sterile cavity, the upper end of described cabinet is provided with the air filter connected with sterile cavity, described filling machine
Structure is installed in sterile cavity;Described capping mechanism includes pressure head, depression bar, fixing post, pallet, activity
Bar, pedal and hobboing cutter;Described motor is fixed on the outside of cabinet, and described motor passes through drive mechanism
Being connected with the upper end of depression bar, described pressure head is fixed on the lower end of depression bar, and described pressure head is positioned at sterile cavity
In;Described fixing post is installed on the lower end of cabinet, and the upper end of described fixing post is inserted from the lower end of cabinet
Sterile cavity, described pallet is fixed on the upper end of motion bar, and the lower end of described motion bar is inserted in fixing post,
And described pedal is installed on the lower end of fixing post, and described pedal is connected with motion bar, described pallet
It is positioned at the lower section of pressure head;Described hobboing cutter is installed on pressure head lower edge side.
Preferably, described drive mechanism is belt gear.
Preferably, described aseptic filling packaging system also includes automatic valve, and described hobboing cutter is with automatic valve even
Connecing, described automatic valve is fixed on the inwall of cabinet one end.
Preferably, the upper end of described sterile cavity is provided with ion generator, described filling mechanism, depression bar and
Ion generator is sequentially distributed along the entrance of cabinet to the Way out of cabinet.
Preferably, described filling mechanism includes the feed pipe with feeding system connection, surge tank, filling pipe
And sterilizing cover, the discharging opening of described feed pipe is connected with surge tank, and the outlet of described surge tank is managed with filling
Feeding mouth connect, the discharge end of described filling pipe inserts in sterilizing cover.
Preferably, described sterilizing cover includes cover body and ozone ring, and described cover body is installed in sterile cavity, institute
State ozone ring and be fixed on the inwall of cover body.
Preferably, the upper end of described aseptic inner chamber is provided with uviol lamp, and this uviol lamp is positioned at filling mechanism and pressure
Between bar.
Preferably, the lower section of described cabinet is provided with drip pan, and the lower end of described cabinet is communicated with aseptic sky
The gully-hole that chamber and drip pan communicate, described gully-hole is provided with sealing plate.
Preferably, the lower end of described cabinet is provided with leg, and the lower end of this leg is provided with roller.
Preferably, the header board of described cabinet is provided with 3 through holes, and these 3 through holes are all sealedly connected with behaviour
Make glove;The wherein front of 2 through holes to be one group be positioned at filling mechanism, and another through hole position remaining
Right front in pallet.
This utility model, relative to prior art, has such advantages as and effect:
1, the pressure head in filling mechanism and capping mechanism, pallet etc. are respectively mounted by this aseptic filling capping apparatus
In the sterile cavity of cabinet, then the filling of food and the capping the two operation of bottle all can be same
Complete in individual sterile cavity, it is to avoid food is exposed in air, decrease the contaminated risk of food, prolong
Grow the shelf-life of food, improve the quality of product.
2, the pressure head in filling mechanism and capping mechanism, pallet etc. are respectively mounted by this aseptic filling capping apparatus
In the sterile cavity of cabinet, then the filling of food and the capping the two operation of bottle all can be same
Complete in individual sterile cavity, then fill and cover the two work fill between seriality strong, improve production
Efficiency.
3, this aseptic filling capping apparatus floor space is little, and low cost of manufacture, is highly suitable for medium and small enterprise
The production of industry and development test.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of a kind of aseptic filling packaging system.
Detailed description of the invention
For ease of it will be appreciated by those skilled in the art that below in conjunction with the accompanying drawings and embodiment this utility model made into
The detailed description of one step.
As it is shown in figure 1, this aseptic filling packaging system, including cabinet 1, filling mechanism 2, motor 3,
Drive mechanism 4 and capping mechanism 5;Sterile cavity 6, the upper end of described cabinet 1 it is provided with in described cabinet 1
Being provided with the air filter 7 connected with sterile cavity 6, described filling mechanism 2 is installed in sterile cavity 6;
Described capping mechanism 5 include pressure head 501, depression bar 502, fixing post 503, pallet 504, motion bar 505,
Pedal 506 and hobboing cutter 507;Described motor 3 is fixed on the outside of cabinet 1, and described motor 3 passes through
Drive mechanism 4 is connected with the upper end of depression bar 502, and described pressure head 501 is fixed on the lower end of depression bar 202,
And described pressure head 501 is positioned at sterile cavity 6;Described fixing post 503 is installed on the lower end of cabinet 1,
And the upper end of described fixing post 503 inserts sterile cavity 6 from the lower end of cabinet 1, described pallet 504 is fixed
In the upper end of motion bar 505, the lower end of described motion bar 505 is inserted in fixing post 503, and described foot
Pedal 506 is installed on the lower end of fixing post 503, and described pedal 506 is connected with motion bar 505,
Described pallet 504 is positioned at the underface of pressure head 501;Described hobboing cutter 507 is installed on pressure head 501 lower edge one
Side.
Described drive mechanism 4 is belt gear.Belt gear ensure that what power transmitted stablizes
Property, improve the reliability of work.
Described aseptic filling packaging system also includes that automatic valve 8, described hobboing cutter 507 are connected with automatic valve 8,
Described automatic valve 8 is fixed on the inwall of cabinet 1 one end.This drives the shifting of hobboing cutter 507 by automatic valve 8
Dynamic, improve the automaticity of equipment, improve work efficiency.
The upper end of described sterile cavity 6 is provided with ion generator 9, described filling mechanism 2, depression bar 502 and
Ion generator 9 is sequentially distributed along the entrance of cabinet 1 to the Way out of cabinet 1.Employing ion occurs
Device 9 sterilizes further, and this ensures the environmental quality in sterile cavity 6, reduces food further and is contaminated
Risk.
Described filling mechanism 2 includes the feed pipe 201 connected with feeding system, surge tank 202, fills pipe
203 and sterilizing cover 204, the discharging opening of described feed pipe 201 is connected with surge tank 202, described surge tank
The outlet of 202 is connected with the feeding mouth filling pipe 203, and the discharge end of described filling pipe 203 inserts sterilizing cover
In 204.During filling food, bottle is placed in sterilizing cover 204, thus ensures gnotobasis when filling
Quality, then food enters bottle to complete food filling from filling pipe flow.
Described sterilizing cover 204 includes cover body 2041 and ozone ring 2042, and described cover body 2041 is installed aseptic
In cavity 6, described ozone ring 2042 is fixed on the inwall of cover body 2041.
The upper end of described aseptic inner chamber 6 is provided with uviol lamp 10, and this uviol lamp 10 is positioned at filling mechanism 2 and pressure
Between bar 502.Uviol lamp 10 is used to sterilize further, to improve the environment in sterile cavity 6 further
Quality, therefore the contaminated risk of food can be reduced further.
The lower section of described cabinet 1 is provided with drip pan 11, and the lower end of described cabinet 1 is communicated with sterile cavity
6 and the gully-hole that communicates of drip pan 11, described gully-hole is provided with sealing plate.When filling mechanism, pressure head and
Pallets etc. run, and use sealing plate to close gully-hole, chat cabinet and be in the environment of opposing seal, to ensure
Environmental quality in cabinet.And when filling mechanism, pressure head and pallet etc. are out of service, take away sealing plate,
So that sterile cavity communicates with drip pan, now drip pan 11 collects the food overflowed when filling, and this can enter
Row recycling, to reduce waste.
The lower end of described cabinet 1 is provided with leg 12, and the lower end of this leg 12 is provided with roller 13.Roller 13
Setting facilitate moving of equipment.
The header board of described cabinet 1 is provided with 3 through holes 14, and these 3 through holes 14 are all sealedly connected with operation
Glove;The wherein front of 2 through holes 14 to be one group be positioned at filling mechanism 2, and another through hole remaining
14 right fronts being positioned at pallet 504.This arranges the opposing seal effect that ensure that cabinet 1, the most also side
Just workman operates.When carrying out food and filling, the both hands of workman stretch into one group of operation glove, pick up
Bottle is placed in sterilizing cover 204;And when covering, then will stretch into operation glove bottle is taken torr
Dish 504.
The work process of this aseptic filling packaging system is as described below:
Bottle enters in sterile cavity from the bottleneck that enters of cabinet left end, then works bottle by operation glove
Son is placed in sterilizing cover, enters in bottle after now passing sequentially through feed pipe, surge tank and filling pipe, with
Complete to fill;Proceed with one's work and again the bottle of populated food is positioned on pallet, step on foot-operated the most again
Plate, then motion bar drives the bottle on pallet to rise, to make pressure head compress the bottle cap on bottle;Then electricity
Machine starts, and pressure head drives bottle cap to rotate, and now automatic valve starts, and hobboing cutter moves to the direction of bottle cap,
Then hobboing cutter compresses bottle cap edge, so that the oral area outer wall of the edge of bottle cap and bottle is tightly connected, thus complete
Become the encapsulation of food.Therefore food is filled and capping the two operation is all carried out in same sterile cavity, dress
The bottle having food is not exposed in air, decreases contaminated risk, extends guaranteeing the quality of food
Phase, improve the quality of product.
Above-mentioned detailed description of the invention is preferred embodiment of the present utility model, can not enter this utility model
Row limits, other any change made without departing from the technical solution of the utility model or other equivalence
Substitute mode, within being included in protection domain of the present utility model.