CN101284272B - High pressure cleaning machine and uses thereof - Google Patents
High pressure cleaning machine and uses thereof Download PDFInfo
- Publication number
- CN101284272B CN101284272B CN2008100243578A CN200810024357A CN101284272B CN 101284272 B CN101284272 B CN 101284272B CN 2008100243578 A CN2008100243578 A CN 2008100243578A CN 200810024357 A CN200810024357 A CN 200810024357A CN 101284272 B CN101284272 B CN 101284272B
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- pinch roller
- conveying
- injection nozzle
- propelling
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Abstract
A high-pressure cleaning machine comprises a machine body, a cleaning part and a transmission part, wherein the cleaning part and the transmission part are arranged in the machine body; the cleaning part comprises a spray nozzle and a water pump; a water inlet of the spray nozzle is connected with a water outlet of the water pump by a pipeline; the output water pressure of the water pump is 0.75MPa to 1.6MPa; the water surface sprayed from the water outlet of the spray nozzle is the fan-shaped mist liquid water surface; the high-pressure fan-shaped mist liquid water surface forms a water knife; and the spray nozzle is arranged beside the position of the transmission part. The high-pressure cleaning machine is used for cleaning hard magnetic and ferrite magnetic materials. The device can overcome the inherent concepts of people in the technology field, and the usage of the invention can have energy conservation, environmental protection and good cleaning effect.
Description
Technical field
The utility model belongs to the water under high pressure cleaning equipment, specifically is a kind of jetting machine.This equipment is applicable to that Hard Magnetic, ferrite magnetic material can be finished and disposablely on the production line cleans and the oven dry overall process from part.
Background technology
In magnetic material cleaning field, what existing technology was very ripe is to adopt ultrasonic wave to clean, operation principle is by the supersonic oscillations principle, produce numerous microbubbles, in the enormous impact power that microbubble constantly produces and moment of breaking forms, impact surface of the work, the dirt of surface of the work is peeled off, thereby reach the purpose of cleaning.Produce and operating process in and find a lot of weak points, specifically subject matter is as follows: 1: equipment is huge, and floor space is many.2: maintain very inconvenient, serious consumption worker consuming time.3: equipment is in operation and problem occurred, and problem points is very opaque in the testing process.4: self vitals life cycle is very short, average life span December/time.5: in use department and user can be subjected to ultrasonic wave and leak the noise pollution that brings.6: the entire equipment energy consumption is very high, belongs to a kind of energy consumption equipment.By retrieval, do not see that the water under high pressure cleaning equipment has application in magnetic material cleaning field.
Summary of the invention
In order to solve the above-mentioned problems in the prior art, the present invention proposes a kind of jetting machine, the technical scheme of employing is as follows:
A kind of jetting machine comprises body, cleaning part, running part, and cleaning part and running part are located in the body.Described cleaning part comprises injection nozzle, water pump; The water inlet of injection nozzle connects the delivery port of water pump by pipeline; Described water pump output hydraulic pressure is 0.75Mpa～1.6Mpa; The delivery port ejection water surface of injection nozzle is the fan-shaped spray film water surface; The fan-shaped spray film water surface of high pressure forms the water cutter; Described injection nozzle is located at by the running part position.
Described running part comprises conveying, advances pinch roller, motor; Described propelling pinch roller is connected on the motor, advances the rotor rotation of pinch roller with motor; The propelling pinch roller comprises upper and lower two propelling pinch rollers of direction of rotation, direction of rotation; Two propelling pinch roller correspondences are located at the upper and lower both sides of conveying; Two propelling pinch roller outer rims leave the space, and the size in space is with to be cleaned device corresponding.Last propelling pinch roller is connected on the motor, advances pinch roller vertically to arrange up and down, and spacing is adjustable; Last propelling pinch roller is a driving wheel, and following propelling pinch roller is a driven pulley; Described propelling pinch roller adopts wear-resisting polyamine fat material.
Described cleaning part is located at the back of running part along conveying, and cleaning part comprises at least one pair of injection nozzle, and every pair of two injection nozzle branches are located at the upper and lower both sides of conveying, and the delivery port of injection nozzle points to conveying.The delivery port of injection nozzle point to the importer that is cleaned device on the conveying to.Described water pump adopts the high-pressure multi-stage centrifugal pump of Frequency Converter Control, and injection nozzle is connected by the universal pipeline of metal with the high-pressure multi-stage centrifugal pump.On described many delivery ports that injection nozzle is connected in parallel the high-pressure multi-stage centrifugal pump.The scope of frequency converter output services frequency is 35HZ～45HZ.
This jetting machine also comprises the oven dry part, and the oven dry part is located at the cleaning part back along conveying; The oven dry part comprises air blast beak, air compressor machine, and the air inlet of air blast beak connects the gas outlet of air compressor machine; The air outlet of described air blast beak is a flat pattern, and it is the sector wind face that the flat pattern air outlet blows out wind, constitutes air knife; The air outlet of air blast beak points to conveying.The gas outlet of described air compressor machine connects heater; Air blast beak connects the gas outlet of air compressor machine by the universal pipeline of metal; Described air blast beak comprises at least one pair of, every pair of two air blast beak branches are located at the upper and lower both sides of conveying, the air outlet of an air blast beak point to the importer that is cleaned device on the conveying to, the delivery port of another air blast beak points to the Way out that is cleaned device on the conveying.
Described body is located on the framework, and base of frame is provided with adjustablely and supports.
When described installation injection nozzle and air blast beak, adjust the angle of the mouth of a river, air outlet, preferably make water cutter and air knife cover the surface that is cleaned device.
Described jetting machine is to be applied in Hard Magnetic, the ferrite magnetic material cleaning.
The beneficial effect of this cleaning machine comprises:
Noise pollution is few, efficient, energy-conservation, is a kind of brand new ideas magnetic material cleaning equipment.
Adopt frequency converter municipal water supply pressure to be brought up to 0.75Mpa-1.6Mpa in conjunction with the high-pressure multi-stage centrifugal pump, the water knife face that produces a uniqueness in the impulsive force that hydraulic pressure is produced in conjunction with injection nozzle can will be adsorbed on the Fouling Cleaning on magnetic material surface and fall, and the water knife face specifically is a kind of fan type spray film water surface.Under the effect of water under high pressure, utilize pipeline to carry, form a water cutter (the fan type spray film water surface) through the effect of spraying shower nozzle, magnetic material can and rinse grinding material under the percussion of water knife face through the grinding material that grinding produces, and reaches cleaning function.
Running part adopts the action before the pusher, and being cleaned material will move to the exit at guide rail.Whole propelling pinch roller adopts wear-resisting polyamine fat material, and is wear-resisting, elasticity is relatively good, can not damage being cleaned device.
Use the universal pipeline of metal that water under high pressure is delivered directly to injection nozzle, make the injection nozzle direction can be according to being cleaned the device flexible modulation.
The oven dry part, the condition that adopts the liquid evaporation to be possessed: temperature and wind speed are in conjunction with having adopted relevant action.Take heater, fully adopt the surface that be cleaned device of unique air knife, moisture can be evaporated rapidly at short notice near the humidity after cleaning.
All spare parts all are installed in framework (framework can make metal in the entire equipment, or other has the material of sufficient intensity) on, equipment integral body can be placed in any horizontal plane floor space very little (needing 1.5 square metres), main frame is placed needed position, main frame is placed level by the balance adjustment screws of regulating the bottomland support.
This device has overcome present technique field people's intrinsic notion, energy-saving and environmental protection behind use the present invention, and cleaning performance is good.
The production capacity aspect has reduced maintenance time in the use, has improved production efficiency and has improved usage ratio of equipment.
Under the identical situation of output, energy consumption is reduced to present 8KW power running by original 15.5KW, has reduced production cost.
Eliminated the noise pollution that user and use department are subjected to, environmental protection.
Description of drawings
Fig. 1 is a complete machine structure schematic diagram of the present invention
Fig. 2 is an injection nozzle structural representation of the present invention
Fig. 3 is an air knife structural representation of the present invention
Fig. 4 is a transmission structures schematic diagram of the present invention
The specific embodiment
Below in conjunction with the accompanying drawing and the specific embodiment this jetting machine is described further.
In this example, being cleaned device is ferrite magnetic material.
A kind of jetting machine comprises body, cleaning part, running part, and cleaning part and running part are located in the body.Described cleaning part comprises injection nozzle, water pump; The water inlet of injection nozzle connects the delivery port of water pump by pipeline; Described water pump output hydraulic pressure is 1Mpa; The delivery port ejection water surface of injection nozzle is the fan-shaped spray film water surface; The fan-shaped spray film water surface of high pressure forms the water cutter; Described injection nozzle is located at by the running part position.
Described running part comprises conveying, advances pinch roller, motor; Advance pinch roller to have two, on to advance pinch roller be driving wheel, following propelling pinch roller is a driven pulley, described going up advances pinch roller to be connected on the motor, last propelling pinch roller is a driving wheel with the rotor rotation of motor, and following propelling pinch roller is a driven pulley, upper and lower propelling pinch roller direction of rotation; Two propelling pinch roller correspondences are located at the upper and lower both sides of conveying, vertically arrange; Two propelling pinch roller outer rims leave the space, the size in space and be cleaned the device correspondence.The spacing of described propelling pinch roller is adjustable; Described propelling pinch roller adopts wear-resisting polyamine fat material.The surface configuration of two propelling pinch rollers and be cleaned the material correspondence, for example, if be cleaned material is rectangle, then the surface of two propelling pinch rollers is horizontal shapes, and be cleaned material is arch, then the surface of a propelling pinch roller is to protrude shape, and the surface that advances pinch roller one by one is a concave shape, and is corresponding with arch.
Described cleaning part is located at the back of running part along conveying, and cleaning part comprises three pairs or above injection nozzle, once arranges along conveying.Every pair of two injection nozzle branches are located at the upper and lower both sides of conveying, and the delivery port of injection nozzle points to conveying.The delivery port of injection nozzle point to the importer that is cleaned device on the conveying to.Described water pump adopts the high-pressure multi-stage centrifugal pump of Frequency Converter Control, and injection nozzle is connected by the universal pipeline of metal with the high-pressure multi-stage centrifugal pump.The scope of frequency converter output services frequency is 35HZ～45HZ, makes centrifugal pump have certain water outlet frequency, helps cleaning.The universal pipeline of described each self-corresponding metal of three pairs of injection nozzles is connected in parallel on the pipeline, and this pipeline is connected the delivery port of high-pressure multi-stage centrifugal pump.
This jetting machine also comprises the oven dry part, and the oven dry part is located at the cleaning part back along conveying; The oven dry part comprises air blast beak, air compressor machine, and the air inlet of air blast beak connects the gas outlet of air compressor machine; The air outlet of described air blast beak is a flat pattern, and it is the sector wind face that the flat pattern air outlet blows out wind, constitutes air knife; The air outlet of air blast beak points to conveying.The gas outlet of described air compressor machine connects heater (adopting the heating wire heating in this example); Air blast beak connects the gas outlet of air compressor machine by the universal pipeline of metal; Described air blast beak has 2 pairs, every pair of two air blast beak branches are located at the upper and lower both sides of conveying, the delivery port of an air blast beak point to the importer that is cleaned device on the conveying to, the delivery port of another air blast beak points to the Way out that is cleaned device on the conveying.
When described installation injection nozzle and air blast beak, adjust the angle of the mouth of a river, air outlet, make water cutter and air knife cover the surface that is cleaned device.
Described body is located on the framework, and base of frame is provided with adjustablely and supports.
In this example, this injection nozzle is selected the NZRVFS1-2.0 type product of Mi Simi company for use.The water under high pressure of 1Mpa is carried through pipeline, forms a water knife face (the fan type spray film water surface) through the effect of spraying shower nozzle, and magnetic material can and rinse grinding material under the percussion of water knife face through the grinding material that grinding produces, and reaches cleaning function.In this example, the wind speed of air knife is by the wind regime that provides of air compressor machine, and concrete parameter is that flow is 210 cubic metres/H, pressure: 28Kpa vacuum: 20Kpa.
In this example, motor adopts 1 120W motor, advances pinch roller in the rotation, makes the device that is cleaned on the conveying move fltting speed 1.5-6m/min to the cleaning part direction.
Magnetic material is through the grinding material of grinding rear surface, enter in the jetting machine, at first provide an onward impulse to product by said propelling pinch roller in the picture, in advancing process, must impact through the fan-shaped water surface that the high-pressure injection nozzle produces, so just reach the purpose of cleaning, this cleaning machine carries out comprehensive water surface impact in whole process.Obtain the drying unit of back in the process that product moves on, the moisture that is cleaned device surface can be dried fully.Though this cleaning machine simple structure is applicable to that the magnetic material of multiple model cleans.
Claims (10)
1. a jetting machine comprises body, cleaning part, running part, and cleaning part and running part are located in the body; It is characterized in that described cleaning part comprises injection nozzle, water pump; The water inlet of injection nozzle connects the delivery port of water pump by pipeline; Described water pump output hydraulic pressure is 0.75Mpa～1.6Mpa; The delivery port ejection water surface of injection nozzle is the fan-shaped spray film water surface; The fan-shaped spray film water surface of high pressure forms the water cutter; Described injection nozzle is located at by the running part position; Described running part comprises conveying, advances pinch roller, motor; Advance pinch roller to have two, on to advance pinch roller be driving wheel, following propelling pinch roller is a driven pulley, described going up advances pinch roller to be connected on the motor, last propelling pinch roller is a driving wheel with the rotor rotation of motor, and following propelling pinch roller is a driven pulley, upper and lower propelling pinch roller direction of rotation; Two propelling pinch roller correspondences are located at the upper and lower both sides of conveying; Two propelling pinch roller outer rims leave the space, and the size in space is with to be cleaned device corresponding.
2. jetting machine according to claim 1, its described going up advances pinch roller to be connected on the motor, advances pinch roller vertically to arrange up and down, and spacing is adjustable; Last propelling pinch roller is a driving wheel, and following propelling pinch roller is a driven pulley; Described propelling pinch roller adopts the abrasion resistant polyurethane material.
3. jetting machine according to claim 1 and 2, it is characterized in that described cleaning part is located at the back of running part along conveying, cleaning part comprises at least one pair of injection nozzle, every pair of two injection nozzle branches are located at the upper and lower both sides of conveying, and the delivery port of injection nozzle points to conveying.
4. jetting machine according to claim 3, the delivery port that it is characterized in that injection nozzle point to the importer that is cleaned device on the conveying to.
5. jetting machine according to claim 1 is characterized in that described water pump adopts the high-pressure multi-stage centrifugal pump of Frequency Converter Control, and injection nozzle is connected by the universal pipeline of metal with the high-pressure multi-stage centrifugal pump; The scope of frequency converter output services frequency is 35HZ～45HZ.
6. jetting machine according to claim 1 is characterized in that also comprising the oven dry part, and the oven dry part is located at the cleaning part back along conveying; The oven dry part comprises air blast beak, air compressor machine, and the air inlet of air blast beak connects the gas outlet of air compressor machine; The air outlet of described air blast beak is a flat pattern, and it is the sector wind face that the flat pattern air outlet blows out wind, constitutes air knife; The air outlet of air blast beak points to conveying.
7. jetting machine according to claim 6 is characterized in that the gas outlet of described air compressor machine connects heater; Air blast beak connects the gas outlet of air compressor machine by pipeline; Described air blast beak comprises at least one pair of, every pair of two air blast beak branches are located at the upper and lower both sides of conveying, the air outlet of an air blast beak point to the importer that is cleaned device on the conveying to, the air outlet of another air blast beak points to the Way out that is cleaned device on the conveying.
8. jetting machine according to claim 1 is characterized in that described body is located on the framework, and base of frame is provided with adjustablely and supports.
9. according to the described jetting machine of claim 1, it is characterized in that this jetting machine is used for hard magnetic material and cleans.
10. according to the described jetting machine of claim 9, it is characterized in that hard magnetic material is a ferrite magnetic material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100243578A CN101284272B (en) | 2008-05-28 | 2008-05-28 | High pressure cleaning machine and uses thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100243578A CN101284272B (en) | 2008-05-28 | 2008-05-28 | High pressure cleaning machine and uses thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101284272A CN101284272A (en) | 2008-10-15 |
| CN101284272B true CN101284272B (en) | 2010-07-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008100243578A Expired - Fee Related CN101284272B (en) | 2008-05-28 | 2008-05-28 | High pressure cleaning machine and uses thereof |
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| Country | Link |
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| CN (1) | CN101284272B (en) |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101927240A (en) * | 2010-05-11 | 2010-12-29 | 赫得纳米科技(昆山)有限公司 | High-pressure spraying and cleaning machine with soundproof effect and filtering effect |
| CN102733238B (en) * | 2011-04-10 | 2016-01-06 | 上海东冠纸业有限公司 | A kind of squeeze roll HP shower device |
| CN102925932B (en) * | 2012-11-23 | 2015-08-26 | 湖南江冶机电科技股份有限公司 | A kind of electrolytic lead anode plate high-pressure spray washing device |
| CN103111433A (en) * | 2013-02-04 | 2013-05-22 | 昆山尼赛拉电子器材有限公司 | All-in-one cleaning machine for ferrite after processing ferrite |
| CN104550087A (en) * | 2014-12-20 | 2015-04-29 | 新昌县隆豪轴承有限公司 | Bearing washing and drying integration device |
| CN105665373B (en) * | 2015-12-31 | 2017-12-15 | 山东中保康医疗器具有限公司 | Inactivation of virus filter housing gas bath machine |
| CN111001665A (en) * | 2019-12-24 | 2020-04-14 | 安徽达顺不锈钢有限公司 | Energy-saving type cold-rolled steel coil cleaning and degreasing equipment by using alkali liquor and using method thereof |
| CN111632951A (en) * | 2020-05-20 | 2020-09-08 | 沪士电子股份有限公司 | Positioning hole glue removing device and method for PCB steel plate |
| CN114345793A (en) * | 2021-12-14 | 2022-04-15 | 成都成维精密机械制造有限公司 | Fastener belt cleaning device |
| CN115228810B (en) * | 2022-07-08 | 2023-08-04 | 德昌电机（南京）有限公司 | A high pressure cleaner for magnetic shoe production |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1069430A (en) * | 1992-02-29 | 1993-03-03 | 吉林大学 | Permanent magnet rotary magnetovibration cleaning machine for demagnetization |
| CN1076644A (en) * | 1992-02-12 | 1993-09-29 | 住友特殊金属株式会社 | Continuous ultrasonic cleaning apparatus |
| CN1416971A (en) * | 2001-10-09 | 2003-05-14 | 松下电器产业株式会社 | Film stripping method, film stripping dveice and making process of display panel |
-
2008
- 2008-05-28 CN CN2008100243578A patent/CN101284272B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1076644A (en) * | 1992-02-12 | 1993-09-29 | 住友特殊金属株式会社 | Continuous ultrasonic cleaning apparatus |
| CN1069430A (en) * | 1992-02-29 | 1993-03-03 | 吉林大学 | Permanent magnet rotary magnetovibration cleaning machine for demagnetization |
| CN1416971A (en) * | 2001-10-09 | 2003-05-14 | 松下电器产业株式会社 | Film stripping method, film stripping dveice and making process of display panel |
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| CN101284272A (en) | 2008-10-15 |
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Granted publication date: 20100707 Termination date: 20190528 |
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| CF01 | Termination of patent right due to non-payment of annual fee |