CN101281259A - Anti-reflective coating with low resistance function and using penetrable conductive layer as outermost layer - Google Patents
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Abstract
Description
技术领域 technical field
本发明系涉及一种具低电阻功能和以可穿透的导电层为最外层的抗反射涂层,特别是一种具有高抗反射特性的涂层结构。The invention relates to an anti-reflection coating with low resistance function and a penetrable conductive layer as the outermost layer, especially a coating structure with high anti-reflection properties.
背景技术 Background technique
通常,在液晶显示器或等离子显示器的塑料基板(plastic substrate)、玻璃基板(glass substrate)或塑料网板(plastic web)上,都会加上一抗反射的涂层结构,因此有众多的涂层结构已经被公开。Usually, on the plastic substrate (plastic substrate), glass substrate (glass substrate) or plastic net plate (plastic web) of liquid crystal display or plasma display, all can add an anti-reflection coating structure, so there are many coating structures has been made public.
美国专利U.S.4,921,760公开了一种在二氧化铈和合成数脂间具有良好粘着力的多层抗反射的涂层,该多层系统包括CeO2、A12O3、ZrO2、SiO2、TiO2和Ta2O5,该多层系统的所有薄膜层皆为氧化物,该多层系统包括有三到五层的薄层,在一实施例中,该五层结构的总厚度约为3580埃,该多层系统的表层的物质为SiO2,其具有一低折射率,当波长为550nm时,折射率为1.46。U.S. Patent No. 4,921,760 discloses a multilayer antireflection coating with good adhesion between ceria and synthetic resin. The multilayer system includes CeO 2 , Al 2 O 3 , ZrO 2 , SiO 2 , TiO 2 and Ta 2 O 5 , all the film layers of the multi-layer system are oxides, the multi-layer system includes thin layers of three to five layers, in one embodiment, the total thickness of the five-layer structure is about 3580 Angstrom, the material of the surface layer of the multi-layer system is SiO 2 , which has a low refractive index, when the wavelength is 550 nm, the refractive index is 1.46.
美国专利U.S.5,105,310公开了一种使用反应式溅射法而配置在同轴涂布机器上的多层抗反射的涂层,该多层系统包括TiO2、SiO2、ZnO、ZrO2、和Ta2O5,该多层系统的所有薄膜层皆为氧化物,该多层系统包括有四到六层的薄层,在一实施例中,该六层结构的总厚度约为4700埃,该多层系统的表层的物质为SiO2,其具有一低折射率,当波长为550nm时,折射率为1.46。U.S. Patent No. 5,105,310 discloses a multilayer anti-reflective coating that is configured on a coaxial coating machine using a reactive sputtering method. The multilayer system includes TiO 2 , SiO 2 , ZnO, ZrO 2 , and Ta 2 O 5 , all the film layers of the multi-layer system are oxides, the multi-layer system includes four to six thin layers, in one embodiment, the total thickness of the six-layer structure is about 4700 Angstroms, The material of the surface layer of the multilayer system is SiO 2 , which has a low refractive index, and the refractive index is 1.46 when the wavelength is 550 nm.
美国专利U.S.5,091,244和U.S.5,407,733公开了一种新型态的具导电性的光衰减抗反射的涂层,其主要是由特定过渡金属氮化物来组成,从而提供一具导电性、光衰减、抗反射的表面,该多层系统包括TiN、NbN、SnO2、SiO2、Al2O3和Nb2O5,该多层系统的所有薄膜层皆为氮化物和氧化物,该多层系统包括有三到四层的薄层,在一实施例中,该四层结构的总厚度约为1610埃,该四层系统的可见光的穿透率低于50%,该多层系统的表层的物质为SiO2,其具有一低折射率,当波长为550nm时,折射率为1.46。U.S. Patents US5,091,244 and US5,407,733 disclose a new type of conductive light-attenuating anti-reflection coating, which is mainly composed of specific transition metal nitrides, thereby providing a conductive, light-attenuating , anti-reflective surface, the multilayer system includes TiN, NbN, SnO 2 , SiO 2 , Al 2 O 3 and Nb 2 O 5 , all thin film layers of the multilayer system are nitrides and oxides, the multilayer The system includes three to four thin layers. In one embodiment, the total thickness of the four-layer structure is about 1610 angstroms. The visible light transmittance of the four-layer system is less than 50%. The surface layer of the multi-layer system has a The substance is SiO 2 , which has a low refractive index of 1.46 at a wavelength of 550 nm.
美国专利U.S.5,147,125公开了一种使用氧化锌,抗波长小于380nm的紫外线的多层抗反射的涂层,该多层系统包括TiO2、SiO2、ZnO和MgF2,该多层系统的所有薄膜层为氧化物和氟化物,该多层系统包括有四到六层的薄层,在一实施例中,该五层结构的总厚度约为7350埃,该多层系统的表层的物质为MgF2,其具有一低折射率,当波长为550nm时,折射率为1.38。U.S. Patent No. 5,147,125 discloses a multilayer antireflection coating using zinc oxide to resist ultraviolet rays with a wavelength of less than 380nm. The multilayer system includes TiO 2 , SiO 2 , ZnO and MgF 2 . All of the multilayer systems The thin film layer is oxide and fluoride, and the multi-layer system includes four to six layers of thin layers. In one embodiment, the total thickness of the five-layer structure is about 7350 Angstroms. The material of the surface layer of the multi-layer system is MgF 2 has a low refractive index, when the wavelength is 550nm, the refractive index is 1.38.
美国专利U.S.5,170,291公开了一种四层系统,其具有一光学效应和高抗反射效果,该多层系统可通过高温分解、等离子支撑化学蒸气布置、溅射或化学布置等方式来形成,该多层系统包括SiO2、TiO2、Al2O3、ZnS、MgO和Bi2O3,在一实施例中,该四层结构的总厚度约为2480埃,该多层系统的表层的物质为SiO2,其具有一低折射率,当波长为550nm时,折射率为1.46。U.S. Patent No. 5,170,291 discloses a four-layer system with an optical effect and a high anti-reflection effect. The multi-layer system can be formed by pyrolysis, plasma supported chemical vapor arrangement, sputtering or chemical arrangement. The multi-layer system includes SiO 2 , TiO 2 , Al 2 O 3 , ZnS, MgO, and Bi 2 O 3 . In one embodiment, the total thickness of the four-layer structure is about 2480 angstroms. The material of the surface layer of the multi-layer system It is SiO 2 , which has a low refractive index. When the wavelength is 550nm, the refractive index is 1.46.
美国专利U.S.5,216,542公开了一种五层涂层,其具有高抗反射效果,该多层系统包含一层厚度为1nm而由Ni、Cr或NiCr构成的粘膜层,其余四层由SnO2、ZrO2、ZnO、Ta2O5、NiO、CrO2、TiO2、Sb2O3、In2O3、Al2O3、SiO2、TiN和ZrNn所构成,在一实施例中,该五层结构的总厚度约为2337埃,该五层系统的可见光的穿透率低于30%,该多层系统的表层的物质为SiO2,其具有一低折射率,当波长为550nm时,折射率为1.46。U.S. Patent No. 5,216,542 discloses a five-layer coating with high anti-reflection effect. The multi-layer system includes a mucous layer with a thickness of 1 nm consisting of Ni, Cr or NiCr, and the remaining four layers are composed of SnO 2 , ZrO 2 , ZnO, Ta 2 O 5 , NiO, CrO 2 , TiO 2 , Sb 2 O 3 , In 2 O 3 , Al 2 O 3 , SiO 2 , TiN and ZrNn, in one embodiment, the five The total thickness of the layer structure is about 2337 angstroms. The visible light transmittance of the five-layer system is lower than 30%. The material of the surface layer of the multilayer system is SiO 2 , which has a low refractive index. When the wavelength is 550nm, The refractive index is 1.46.
美国专利U.S.5,541,770公开了一种具有导电层的光衰减抗反射的涂层,其为四到五层的多层系统,包含了具有光吸收高折射率的金属,例如Cr、Mo和W等等,被当作该多层系统的光效果薄膜,而其它的三到四层为TiO2、ITO、Al2O3、SiO2和TiN,除了一金属层被用于当作该多层系统的光效果薄膜外,该多层系统的主要物质为氧化物和氮化物,在一实施例中,该五层结构的总厚度约为1495埃,该多层系统的可见光的穿透率低于60%,该多层系统的表层的物质为SiO,其具有一低折射率,当波长为550nm时,折射率为1.46。U.S. Patent No. 5,541,770 discloses a light-attenuating anti-reflection coating with a conductive layer, which is a multi-layer system of four to five layers, including metals with high refractive index for light absorption, such as Cr, Mo and W, etc. etc., are used as the light effect film of the multilayer system, and the other three to four layers are TiO 2 , ITO, Al 2 O 3 , SiO 2 and TiN, except for one metal layer is used as the multilayer system In addition to the light effect film, the main materials of the multilayer system are oxides and nitrides. In one embodiment, the total thickness of the five-layer structure is about 1495 angstroms, and the visible light transmittance of the multilayer system is lower than 60%, the material of the surface layer of the multilayer system is SiO, which has a low refractive index, when the wavelength is 550nm, the refractive index is 1.46.
美国专利U.S.5,362,552公开了一种具有三层导电金属氧化物的六层抗反射的涂层,该多层系统包括SiO2、ITO、Nb2O5和Ta2O5,该涂层包括一总厚度达可见光的波长的导电金属氧化物,在一实施例中,该六层结构的两主要层的物质和厚度分别为SiO2、854埃和ITO、1975埃,该多层系统的表层的物质为SiO2,其具有一低折射率,当波长为550nm时,折射率为1.46。U.S. Patent No. 5,362,552 discloses a six-layer anti-reflection coating with three layers of conductive metal oxides. The multi-layer system includes SiO 2 , ITO, Nb 2 O 5 and Ta 2 O 5 . The coating includes a Conductive metal oxides with a total thickness up to the wavelength of visible light. In one embodiment, the materials and thicknesses of the two main layers of the six-layer structure are SiO 2 , 854 angstroms and ITO, 1975 angstroms. The surface layer of the multilayer system The substance is SiO 2 , which has a low refractive index of 1.46 at a wavelength of 550 nm.
美国专利U.S.5,579,162公开了一种使用于对温度灵敏的基板(例如塑料)的四层抗反射的涂层,其中一层为直流反应溅射的金属氧化物,其可快速地布置于基板上,而且不会传递大量的热量至该基板,该多层系统包括SnO2、SiO2和ITO,在一实施例中,该四层结构的两主要层的物质和厚度分别为SnO2、763埃和SiO2、940埃,该多层系统的表层的物质为SiO2,其具有一低折射率,当波长为550nm时,折射率为1.46。U.S. Patent No. 5,579,162 discloses a four-layer anti-reflection coating for temperature-sensitive substrates (such as plastics), one of which is a metal oxide sputtered by DC reactive sputtering, which can be quickly disposed on the substrate , and will not transfer a large amount of heat to the substrate, the multi-layer system includes SnO 2 , SiO 2 and ITO, in one embodiment, the material and thickness of the two main layers of the four-layer structure are SnO 2 , 763 angstroms, respectively and SiO 2 , 940 angstroms. The material of the surface layer of the multilayer system is SiO 2 , which has a low refractive index. When the wavelength is 550 nm, the refractive index is 1.46.
美国专利U.S.5,728,456和U.S.5,783,049公开了一种改良的方法,用于布置抗反射的涂层于一塑料薄膜上,该多层薄膜采用一溅射工艺涂布一滚子涂层,该多层系统包括ITO、SiO2和一薄润滑层,其为一可溶解的氟聚合物,在一实施例中,该六层结构的总厚度约为2630埃,该多层系统的表层的物质为SiO2,其具有一低折射率,当波长为550nm时,折射率为1.46。U.S. Pat. Nos. 5,728,456 and 5,783,049 disclose an improved method for disposing anti-reflective coatings on a plastic film, the multilayer film is coated with a roller coating using a sputtering process, the multilayer The layer system includes ITO, SiO2 and a thin lubricating layer, which is a soluble fluoropolymer. In one embodiment, the total thickness of the six-layer structure is about 2630 Angstroms. The material of the surface layer of the multi-layer system is SiO 2 has a low refractive index, when the wavelength is 550nm, the refractive index is 1.46.
以上所公开的光学多层系统的表面薄层的物质为SiO2或MgF2,其具有一低折射率,当波长为550nm时,折射率分别为1.46和1.38。The material of the thin surface layer of the optical multilayer system disclosed above is SiO 2 or MgF 2 , which has a low refractive index. When the wavelength is 550 nm, the refractive index is 1.46 and 1.38, respectively.
现有的抗反射光学涂层的多层系统皆利用一通则,该通则为该光学涂层的表层的物质具有一低折射率,例如SiO2,折射率为1.46,或MgF2,折射率为1.38。然而,当将该抗反射涂层运用于显示器工业时,例如具抗静电效果的计算机屏幕或用于液晶显示器或等离子显示器的低反射玻璃时,在大量生产的过程中,会存在一些瓶颈,其原因是该光学涂层结构的导电层是由一绝缘层(例如SiO2或MgF2)所烧制而成。Existing multilayer systems of anti-reflection optical coatings all utilize a general principle that the surface layer of the optical coating has a low refractive index, such as SiO 2 with a refractive index of 1.46, or MgF 2 with a refractive index of 1.38. However, when the anti-reflection coating is used in the display industry, such as computer screens with antistatic effects or low-reflection glass for liquid crystal displays or plasma displays, there will be some bottlenecks in the mass production process. The reason is that the conductive layer of the optical coating structure is fired from an insulating layer (such as SiO 2 or MgF 2 ).
一抗反射涂层的基本设计规则为,布置在一基板表面的第一层由具高折射率的物质所构成(标示为H),其后为一由具低折射率的物质所构成(标示为L)的第二层,因此,现有的抗反射涂层的多层结构的规则为HLHL或HLHLHL,以高折射率(H)的物质为ITO而低折射率(L)的物质为SiO2为例,该四层结构分别为Glass/ITO/SiO2/ITO/SiO2。由于ITO是一透明的导电物质,该多层结构的涂层的导电性低于每平方米100Ω,而且,当该导电涂层连结至地时,可用于电磁干扰(EMI)频障或静电放电。然而,问题是该现有的光学多层结构的表面物质为SiO2,且其厚度为1000该SiO2的物质特性为高密度、具有惰性和具有良好的绝缘性,在运用传统的抗反射涂层于显示器工业的过程中,电性接触由外部的SiO2层所隔离的该烧制的ITO层是非常困难的,在使一金属接触该ITO层的接地过程中,需要使用一超声波焊接工艺去打破该SiO2层,以确保锡球与该ITO层产生良好接触,此工艺为大量生产抗反射涂层的瓶颈。The basic design rule for an anti-reflection coating is that the first layer arranged on the surface of a substrate consists of a substance with a high refractive index (denoted H), followed by a layer of a substance with a low refractive index (denoted H). Be the second layer of L), therefore, the rule of the multilayer structure of existing anti-reflection coating is HLHL or HLHLHL, the material with high refractive index (H) is ITO and the material of low refractive index (L) is SiO 2 as an example, the four-layer structure is Glass/ITO/SiO 2 /ITO/SiO 2 . Since ITO is a transparent conductive substance, the conductivity of the coating of the multilayer structure is less than 100Ω per square meter, and when the conductive coating is connected to the ground, it can be used for electromagnetic interference (EMI) frequency barrier or electrostatic discharge . However, the problem is that the surface substance of this existing optical multilayer structure is SiO 2 , and its thickness is 1000 The material properties of the SiO2 are high density, inert and have good insulating properties. During the application of traditional anti-reflective coatings in the display industry, the electrical contact is isolated by the outer SiO2 layer. The ITO layer is very difficult. In the process of grounding a metal to the ITO layer, an ultrasonic welding process is required to break the SiO2 layer to ensure good contact between the solder balls and the ITO layer. This process is for mass production Bottleneck for anti-reflective coatings.
另一方面,由于液态锡和超声波的曝露能量的缘故,该超声波焊接工艺会产生微细的污染物。此外,该超声波焊接工艺也会在每一生产线上产生非持久性的接触阻抗,这是因为超声波焊接工艺无法保证能够均匀的以相同的深度打破该绝缘层而得到一均匀的接触阻抗。On the other hand, the ultrasonic welding process generates fine contaminants due to liquid tin and ultrasonic exposure energy. In addition, the ultrasonic welding process will also produce non-permanent contact resistance on each production line, because the ultrasonic welding process cannot ensure that the insulating layer can be broken uniformly at the same depth to obtain a uniform contact resistance.
上述缺点会降低在运用现有的抗电磁干扰和抗反射涂层的工艺的成品率和可靠度。The above disadvantages reduce the yield and reliability of the process using existing anti-electromagnetic interference and anti-reflection coatings.
发明内容 Contents of the invention
本发明的主要目的,是提供一种具低电阻功能和以可穿透的导电层为最外层的抗反射涂层,该涂层包括八个氧化物层,其表层的物质为一可穿透的导电层并具有一介于1.9到2.2的高折射率。The main purpose of the present invention is to provide an anti-reflection coating with low resistance function and a penetrable conductive layer as the outermost layer. The coating includes eight oxide layers, and the material of the surface layer is a penetrable The transparent conductive layer has a high refractive index ranging from 1.9 to 2.2.
本发明的另一目的,是提供一种具低电阻功能和以可穿透的导电层为最外层的抗反射涂层,大量生产该氧化物薄膜的工艺是可靠的,而该低电阻光衰减抗反射的涂层可运用于半导体、光学头、液晶显示器、阴极射线管、建筑玻璃、触控式传感器、屏幕滤波器、塑料网板涂层等工业。Another object of the present invention is to provide an anti-reflective coating with a low resistance function and a penetrable conductive layer as the outermost layer. The process for mass production of the oxide film is reliable, and the low resistance light Attenuation and anti-reflection coatings can be used in industries such as semiconductors, optical heads, liquid crystal displays, cathode ray tubes, architectural glass, touch sensors, screen filters, and plastic stencil coatings.
本发明的另一目的,是提供一种具低电阻功能和以可穿透的导电层为最外层的抗反射涂层,该抗反射涂层的多层结构为HL(HL)6H,包括八个氧化物层,该涂层的表层的物质为一可穿透的导电层并具有一介于1.9到2.2的高折射率。Another object of the present invention is to provide an anti-reflection coating with a low resistance function and a penetrable conductive layer as the outermost layer. The multilayer structure of the anti-reflection coating is HL(HL) 6 H, Consisting of eight oxide layers, the surface material of the coating is a penetrable conductive layer with a high refractive index between 1.9 and 2.2.
本发明的另一目的,是提供一种具低电阻功能和以可穿透的导电层为最外层的抗反射涂层,该抗反射涂层的表层的物质为一可穿透的表面导电层,该可穿透的表面导电层的光反射率低于0.5%,该抗反射涂层的阻抗介于每平方米0.5Ω与0.7Ω之间,其穿透率为55%至70%。Another object of the present invention is to provide a kind of anti-reflection coating with low resistance function and with a penetrable conductive layer as the outermost layer, the material of the surface layer of the anti-reflection coating is a penetrable surface conductive layer, the light reflectance of the penetrable surface conductive layer is lower than 0.5%, the resistance of the anti-reflection coating is between 0.5Ω and 0.7Ω per square meter, and the transmittance is 55% to 70%.
由于该表层有良好的导电特性,因而该具低电阻功能和以可穿透的导电层为最外层的抗反射涂层可以降低接地工艺所需的工作负荷,并增加批量生产的成品率和可靠度,其可运用于液晶显示器或等离子显示器的玻璃基板或塑料基板上。Due to the good electrical conductivity of the surface layer, the anti-reflective coating with low resistance and a penetrable conductive layer as the outermost layer can reduce the workload required for the grounding process and increase the yield and yield of mass production. reliability, it can be applied to glass substrates or plastic substrates of liquid crystal displays or plasma displays.
在一实施例中,该具低电阻功能和以可穿透的导电层为最外层的抗反射涂层包括有15层,第一层、第二层、第三层、…和第十五层依序排列在基板上,每一层将以物理厚度或光学厚度来描述,光学厚度为层厚度与折射率的数学乘积,在本发明中,该设计波长为520nm。In one embodiment, the anti-reflection coating with a low resistance function and a penetrable conductive layer as the outermost layer includes 15 layers, the first layer, the second layer, the third layer, ... and the fifteenth layer Layers are arranged on the substrate in sequence, and each layer will be described by physical thickness or optical thickness. Optical thickness is the mathematical product of layer thickness and refractive index. In the present invention, the design wavelength is 520nm.
第一层(或称为表面层)是由可穿透的导电氧化物质所构成,该氧化物为SnO:Sb,其仅吸收很少的可见光,当波长为520nm时,该表面层的折射率介于1.9至2.2之间,而物理厚度为20nm到40nm。The first layer (or called the surface layer) is composed of a penetrable conductive oxide substance, the oxide is SnO:Sb, which only absorbs very little visible light. When the wavelength is 520nm, the refractive index of the surface layer Between 1.9 and 2.2, while the physical thickness is 20nm to 40nm.
第二层是一薄金属层,该金属层由银所构成,其仅吸收很少的可见光,当波长为520nm时,其折射率介于0.1至0.5之间,而物理厚度为8nm到12nm。The second layer is a thin metal layer, which is made of silver, which only absorbs little visible light. When the wavelength is 520nm, its refractive index is between 0.1 and 0.5, and its physical thickness is 8nm to 12nm.
第三层由氧化物所构成,该氧化物为SnO:Sb,其仅吸收很少的可见光,当波长为520nm时,该层的折射率介于1.9至2.2之间,而物理厚度为30nm到80nm。The third layer is made of oxide, which is SnO:Sb, which only absorbs very little visible light. When the wavelength is 520nm, the refractive index of this layer is between 1.9 and 2.2, and the physical thickness is 30nm to 30nm. 80nm.
第四层是一薄金属层,该金属层由银所构成,其仅吸收很少的可见光,当波长为520nm时,其折射率介于0.1至0.5之间,而物理厚度为8nm到12nm。The fourth layer is a thin metal layer, which is made of silver, which only absorbs little visible light. When the wavelength is 520nm, its refractive index is between 0.1 and 0.5, and its physical thickness is 8nm to 12nm.
第五层由氧化物所构成,该氧化物为SnO:Sb,其仅吸收很少的可见光,当波长为520nm时,该层的折射率介于1.9至2.2之间,而物理厚度为30nm到80nm。The fifth layer is made of oxide, which is SnO:Sb, which only absorbs little visible light. When the wavelength is 520nm, the refractive index of this layer is between 1.9 and 2.2, and the physical thickness is 30nm to 80nm.
第六层是一薄金属层,该金属层由银所构成,其仅吸收很少的可见光,当波长为520nm时,其折射率介于0.1至0.5之间,而物理厚度为8nm到12nm。The sixth layer is a thin metal layer, which is made of silver, which only absorbs little visible light. When the wavelength is 520nm, its refractive index is between 0.1 and 0.5, and its physical thickness is 8nm to 12nm.
第七层由氧化物所构成,该氧化物为SnO:Sb,其仅吸收很少的可见光,当波长为520nm时,该层的折射率介于1.9至2.2之间,而物理厚度为30nm到80nm。The seventh layer is made of oxide, which is SnO:Sb, which only absorbs little visible light. When the wavelength is 520nm, the refractive index of this layer is between 1.9 and 2.2, and the physical thickness is 30nm to 80nm.
第八层是一薄金属层,该金属层由银所构成,其仅吸收很少的可见光,当波长为520nm时,其折射率介于0.1至0.5之间,而物理厚度为8nm到12nm。The eighth layer is a thin metal layer, which is made of silver, which only absorbs little visible light. When the wavelength is 520nm, its refractive index is between 0.1 and 0.5, and its physical thickness is 8nm to 12nm.
第九层由氧化物所构成,该氧化物为SnO:Sb,其仅吸收很少的可见光,当波长为520nm时,该层的折射率介于1.9至2.2之间,而物理厚度为30nm到80nm。The ninth layer is made of oxide, which is SnO:Sb, which only absorbs little visible light. When the wavelength is 520nm, the refractive index of this layer is between 1.9 and 2.2, and the physical thickness is 30nm to 80nm.
第十层是一薄金属层,该金属层由银所构成,其仅吸收很少的可见光,当波长为520nm时,其折射率介于0.1至0.5之间,而物理厚度为8nm到12nm。The tenth layer is a thin metal layer, which is made of silver, which only absorbs little visible light. When the wavelength is 520nm, its refractive index is between 0.1 and 0.5, and its physical thickness is 8nm to 12nm.
第十一层由氧化物所构成,该氧化物为SnO:Sb,其仅吸收很少的可见光,当波长为520nm时,该层的折射率介于1.9至2.2之间,而物理厚度为30nm到80nm。The eleventh layer is made of oxide, which is SnO:Sb, which only absorbs very little visible light. When the wavelength is 520nm, the refractive index of this layer is between 1.9 and 2.2, and the physical thickness is 30nm to 80nm.
第十二层是一薄金属层,该金属层由银所构成,其仅吸收很少的可见光,当波长为520nm时,其折射率介于0.1至0.5之间,而物理厚度为8nm到12nm。The twelfth layer is a thin metal layer, which is made of silver, which only absorbs very little visible light. When the wavelength is 520nm, its refractive index is between 0.1 and 0.5, and its physical thickness is 8nm to 12nm. .
第十三层由氧化物所构成,该氧化物为SnO:Sb,其仅吸收很少的可见光,当波长为520nm时,该层的折射率介于1.9至2.2之间,而物理厚度为30nm到80nm。The thirteenth layer is made of oxide, which is SnO:Sb, which only absorbs very little visible light. When the wavelength is 520nm, the refractive index of this layer is between 1.9 and 2.2, and the physical thickness is 30nm to 80nm.
第十四层是一薄金属层,该金属层由银所构成,其仅吸收少量的可见光,当波长为520nm时,其折射率介于0.1至0.5之间,而物理厚度为8nm到12nm。The fourteenth layer is a thin metal layer, which is made of silver, which only absorbs a small amount of visible light. When the wavelength is 520nm, its refractive index is between 0.1 and 0.5, and its physical thickness is 8nm to 12nm.
第十五层(或称最内层)由氧化物所构成,该氧化物为TiO2,其不吸收可见光,当波长为520nm时,该层的折射率介于2.2至2.4之间,而物理厚度为20nm到40nm。The fifteenth layer (or the innermost layer) is made of oxide, which is TiO 2 , which does not absorb visible light. When the wavelength is 520nm, the refractive index of this layer is between 2.2 and 2.4, and the physical The thickness is 20nm to 40nm.
以下结合附图和具体实施例对本发明进行详细描述,但不作为对本发明的限定。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments, but not as a limitation of the present invention.
附图说明 Description of drawings
图1为本发明的具低电阻功能和以可穿透的导电层为最外层的抗反射涂层的示意图;Fig. 1 is the schematic diagram of the anti-reflection coating with low resistance function and the outermost layer with the penetrable conductive layer of the present invention;
图2为本发明的具低电阻功能和以可穿透的导电层为最外层的抗反射涂层的波长对比反射率的曲线图。FIG. 2 is a graph of wavelength versus reflectance of an anti-reflection coating with a low-resistance function and with a penetrable conductive layer as the outermost layer of the present invention.
其中,附图标记:Among them, reference signs:
1-第一层1 - first floor
2-第二层2 - second floor
3-第三层3 - third floor
4-第四层4 - the fourth floor
5-第五层5 - fifth floor
6-第六层6- the sixth floor
7-第七层7 - the seventh floor
8-第八层8 - the eighth floor
9-第九层9 - ninth floor
10-第十层10-Tenth floor
11-第十一层11-Eleventh floor
12-第十二层12- the twelfth floor
13-第十三层13-thirteenth floor
14-第十四层14-Fourteenth floor
15-第十五层15- the fifteenth floor
16-前表面16 - front surface
17-基板17-Substrate
18-观看的方向18 - Direction of viewing
具体实施方式 Detailed ways
本发明是一种以氧化物为基础的十五层的抗反射涂层,每一层将用以nm为单位的物理厚度或光学厚度来描述,该设计可见光的波长为520nm。The present invention is a 15-layer anti-reflection coating based on oxide, each layer will be described by the physical thickness or optical thickness in nm, and the wavelength of visible light is 520nm.
如图1所示,基板17由玻璃、塑料或其它透明的物质所构成,该基板17的前表面16是该基板17面对观察者的一面,观看的方向用标号18表示,第十五层15接触该基板17的前表面16,第十四层14置于第十五层15上,接着依次是第十三层13、第十二层12、第十一层11、第十层10、第九层9、第八层8、第七层7、第六层6、第五层5、第四层4、第三层3、第二层2和第一层1。其中第一层1又叫做表面层或最外层,由此构成本发明的具有15层的涂层结构。As shown in Figure 1, the
第一层1(或称为表面层)是SnO:Sb层,其仅吸收很少的可见光,当波长为520nm时,该表面层的折射率介于1.9至2.2之间,而物理厚度为20nm到40nm。第二层2是一银层,其仅吸收很少的可见光,当波长为520nm时,其折射率介于0.1至0.5之间,而物理厚度为8nm到12nm。第三层3是SnO:Sb层,当波长为520nm时,该层的折射率介于1.9至2.2之间,而物理厚度为30nm到80nm。第四层4是一银层,当波长为520nm时,其折射率介于0.1至0.5之间,而物理厚度为8nm到12nm。第五层5是SnO:Sb层,当波长为520nm时,该层的折射率介于1.9至2.2之间,而物理厚度为30nm到80nm。第六层6是一银层,当波长为520nm时,其折射率介于0.1至0.5之间,而物理厚度为8nm到12nm。第七层7是SnO:Sb层,当波长为520nm时,该层的折射率介于1.9至2.2之间,而物理厚度为30nm到80nm。第八层8是一银层,当波长为520nm时,其折射率介于0.1至0.5之间,而物理厚度为8nm到12nm。第九层9是SnO:Sb层,当波长为520nm时,该层的折射率介于1.9至2.2之间,而物理厚度为30nm到80nm。第十层10是一银层,当波长为520nm时,其折射率介于0.1至0.5之间,而物理厚度为8nm到12nm。第十一层11是SnO:Sb层,当波长为520nm时,该层的折射率介于1.9至2.2之间,而物理厚度为30nm到80nm。第十二层12是一银层,当波长为520nm时,其折射率介于0.1至0.5之间,而物理厚度为8nm到12nm。第十三层13是SnO:Sb层,当波长为520nm时,该层的折射率介于1.9至2.2之间,而物理厚度为30nm到80nm。第十四层14是一薄金属层,该金属层由银所构成,其仅吸收很少的可见光,当波长为520nm时,其折射率介于0.1至0.5之间,而物理厚度为8nm到12nm。第十五层15是TiO2层,其不吸收可见光,当波长为520nm时,该层的折射率介于2.2至2.4之间,而物理厚度为20nm到40nm。The first layer 1 (or surface layer) is a SnO:Sb layer, which only absorbs very little visible light. When the wavelength is 520nm, the refractive index of this surface layer is between 1.9 and 2.2, and the physical thickness is 20nm to 40nm. The
在一较佳的实施例中,该第一层1的厚度为35nm,第二层2的厚度为10nm,第三层3的厚度为75nm,第四层4的厚度为10nm,第五层5的厚度为55nm,第六层6的厚度为10nm,第七层7的厚度为55nm,第八层8的厚度为10nm,第九层9的厚度为55nm,第十层10的厚度为10nm,第十一层11的厚度为70nm,第十二层12的厚度为10nm,第十三层13的厚度为70nm,第十四层14的厚度为10nm,第十五层15的厚度为33nm。In a preferred embodiment, the thickness of the
本发明的涂层结构的第一层至第十五层可以由同轴或滚子对滚子真空系统的蒸发或溅射工艺所形成。在一总压力3m Torr(m=mini=0.001)下,在存在溅射气体Ar和一小分压水的环境下,直流或脉冲直流磁电管溅射法可用来布置SnO:Sb而形成第一、三、五、七、九、十一和十三层。在一总压力4m Torr下,在存在溅射气体Ar的环境下,直流或脉冲直流磁电管溅射法可用来布置银而形成第二、四、六、八、十、十二和十四层。在一总压力2m Torr下,在存在混和Ar和H2O溅射气体的环境下,一交流反应式溅射法可用来布置Ti而形成第十五层15的TiO2。该磁电管阴极与基板的距离为15公分,并使用一加热装置,该基板的温度控制在摄氏100度至300度之间。The first to fifteenth layers of the coating structure of the present invention may be formed by evaporation or sputtering processes in a coaxial or roller-to-roller vacuum system. Under a total pressure of 3m Torr (m=mini=0.001), in the presence of sputtering gas Ar and a small partial pressure of water, DC or pulsed DC magnetron sputtering can be used to arrange SnO:Sb to form the first 1st, 3rd, 5th, 7th, 9th, 11th and 13th floors. Under a total pressure of 4m Torr, in the presence of sputtering gas Ar, DC or pulsed DC magnetron sputtering can be used to arrange silver to form the second, fourth, sixth, eighth, tenth, twelveth and fourteenth layer. Under a total pressure of 2 m Torr, in the presence of mixed Ar and H 2 O sputtering gases, an AC reactive sputtering method can be used to arrange Ti to form the
当然,本发明的涂层结构并不限于15层,只要符合HL(HL)nH的设计原理,均可达到类似的功效。Certainly, the coating structure of the present invention is not limited to 15 layers, as long as the design principle of HL(HL) n H is complied with, similar effects can be achieved.
图2为本发明的具低电阻功能和以可穿透的导电层为最外层的抗反射涂层的波长对比反射率的曲线图,该反射率以百分比来表示,图中显示可见光波长400nm到700nm的频谱,由图中可知,在波长460nm到600nm之间的反射率低于0.5%,优于现有的以HLHL为设计原理的涂层结构。Fig. 2 is the curve graph of the wavelength versus reflectance of the anti-reflection coating with the low resistance function and the outermost layer with the penetrable conductive layer of the present invention, the reflectance is expressed in percentage, and the visible light wavelength 400nm is shown in the figure From the figure to 700nm spectrum, it can be seen from the figure that the reflectivity between the wavelength of 460nm and 600nm is lower than 0.5%, which is better than the existing coating structure based on the design principle of HLHL.
由于形成了ITO涂层,该导电表面层的阻抗介于每平方米0.5Ω与0.7Ω之间,在一玻璃薄膜或塑料薄膜上,当对应可见光波长范围从400nm到700nm间时,其反射频谱是一平坦且较宽的区域,由此可知,该涂层为具有良好表面导电性的高导电性、光衰减抗反射性的涂层。此外,当使用滚子对滚子真空布置法来布置本发明的涂层结构时,其生产成本低并适用于大量生产。Due to the formation of the ITO coating, the impedance of the conductive surface layer is between 0.5Ω and 0.7Ω per square meter. On a glass film or plastic film, when the corresponding visible light wavelength ranges from 400nm to 700nm, its reflection spectrum It is a flat and wide area, so it can be seen that the coating is a high conductivity, light attenuation anti-reflection coating with good surface conductivity. Furthermore, when the coating structure of the present invention is deployed using the roller-to-roller vacuum arrangement method, its production cost is low and it is suitable for mass production.
另一方面,本发明的涂层结构具有高导电性,因而当其应用于等离子显示器的制造时,具有电磁干扰屏障、光学视角低反射、高表面硬度抗刮性、适度的光衰减效应等优点。例如,本发明的涂层结构的表面阻抗介于每平方米0.5Ω与0.7Ω之间,以及具有足够的硬度去通过军事标准MIL-C-48497的耐刮测试。On the other hand, the coating structure of the present invention has high conductivity, so when it is applied to the manufacture of plasma displays, it has the advantages of electromagnetic interference barrier, low reflection of optical viewing angle, high surface hardness scratch resistance, moderate light attenuation effect, etc. . For example, the surface resistance of the coating structure of the present invention is between 0.5Ω and 0.7Ω per square meter, and has sufficient hardness to pass the scratch resistance test of military standard MIL-C-48497.
本发明可达到下列的功效,在现有的涂层系统中,可穿透的导电层被绝缘的二氧化硅层所隔离的问题得到了解决。本发明提供表面物质为SnO:Sb的具有十五层的涂层结构,而其折射率介于1.9到2.2之间。The present invention can achieve the following effects. In the existing coating system, the problem that the permeable conductive layer is separated by the insulating silicon dioxide layer is solved. The present invention provides a coating structure with fifteen layers of SnO:Sb on the surface, and its refractive index is between 1.9 and 2.2.
由于该抗反射涂层的表面层具有导电性,因而几个简单的方式即可使本发明的涂层产生良好电性接触,本发明的涂层可应用于等离子显示器的屏幕滤波器。Since the surface layer of the anti-reflection coating is conductive, a few simple methods can make the coating of the present invention have good electrical contact, and the coating of the present invention can be applied to screen filters of plasma displays.
在屏幕滤波器的应用上,传统的使用超声波焊接工艺的会产生细微的锡点污染物的接地制造方法将被取代,抗反射涂层组装在屏幕滤波器的最后工艺将被简化,在隔绝导电ITO层与锡焊间所形成不均匀电接触的问题将被解决,以提升接地工艺的成品率。此外,该涂层结构也可应用于等离子显示器和液晶显示器工业的基本涂层。In the application of the screen filter, the traditional grounding manufacturing method using ultrasonic welding process that will produce fine tin point contamination will be replaced, and the final process of anti-reflection coating assembled on the screen filter will be simplified. The problem of uneven electrical contact between the ITO layer and the solder will be solved to improve the yield of the grounding process. In addition, the coating structure can also be applied as a base coating for the plasma display and liquid crystal display industries.
本发明的十五层的涂层结构由一导电物质构成其表面层,其可简单和经济地使用于具有低阻抗功能的玻璃或塑料薄膜基板上。The fifteen-layer coating structure of the present invention consists of a conductive substance as its surface layer, which can be used simply and economically on glass or plastic film substrates with low impedance functions.
当然,本发明还可有其它多种实施例,在不背离本发明精神及其实质的情况下,熟悉本领域的技术人员当可根据本发明作出各种相应的改变和变形,但这些相应的改变和变形都应属于本发明所附的权利要求的保护范围。Certainly, the present invention also can have other multiple embodiments, without departing from the spirit and essence of the present invention, those skilled in the art can make various corresponding changes and deformations according to the present invention, but these corresponding Changes and deformations should belong to the scope of protection of the appended claims of the present invention.
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