CN101280527B - Recovery device of batik printing decoration reserving agent - Google Patents
Recovery device of batik printing decoration reserving agent Download PDFInfo
- Publication number
- CN101280527B CN101280527B CN200810052757XA CN200810052757A CN101280527B CN 101280527 B CN101280527 B CN 101280527B CN 200810052757X A CN200810052757X A CN 200810052757XA CN 200810052757 A CN200810052757 A CN 200810052757A CN 101280527 B CN101280527 B CN 101280527B
- Authority
- CN
- China
- Prior art keywords
- trough
- reclaimer
- dewaxing groove
- valve
- groove
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Printing Plates And Materials Therefor (AREA)
Abstract
The invention relates to a recoveryequipment of reserving agent for batik printing, which is characterized in that: the equipment comprises a de-waxing trough, a recovery trough, and a refined trough connected with a connection valve via a connection pump, the refined trough is connected with an output pump and an output valve; a suspension board is arranged in the de-waxing trough, the suspension board divides the de-waxing trough into a big de-waxing trough and a small de-waxing trough, the big de-waxing trough is provided with an overflow opening at the height of the designed liquid surface, the overflow opening is connected with an overflow tube, the overflow tube is connected with the recovery trough through avalve, two rows of cloth guide rollers are arranged in the big de-waxing trough, and the upper surface of the cloth guide rollers in upper row is not higher than the overflow opening; at least a lead roller is arranged at the bottom in the small de-waxing trough; a recovery drain valve and a recovery drain tube are arranged below the recovery trough; a refined drain valve and a refined drain tube are arranged below the refined trough.
Description
Technical field
The present invention relates to a kind of fabric printing equipment and technology, be specially a kind of reclaimer of resist agent of pure cotton fabric wax printing use, international monopoly Main classification number plan is Int.Cl.B01D 69/00 (2006.01).
Background technology
The wax printing product is the personalized textiles that China's one big class has national characters and stylishness.It can be widely used in every field such as clothes, furnishings, home textile product.Because its special aesthetic feeling style and not reproducible personalization features, so product is subjected to domestic and international consumer's favor deeply, added value is quite high.At present all mechanical serialization wax printing enterprises of China all adopt pure rosin as resist agent.For economizing on resources, reduce cost and reducing pollution, the rosin (resist agent) that wax printing uses needs to reclaim.Following method and apparatus (referring to Fig. 3) is adopted in the recovery of industrialization batik rosin: 1. at first adopt mechanical means that the batik fabric of rope form is beaten, because rosin is more crisp, therefore beat in the process at machinery, part rosin is understood cracked and is come off, along with current enter the suspension groove, through the depositing of certain hour, rosin and moisture from and floating thereon, can collect this moment floating on surperficial rosin.Generally speaking, this collects for the first time and can reclaim rosin about 50%.2. Yu Xia rosin need further be collected or secondary collection.Collect the recovery that 8-12 the flat wash trough that adopts pipe to be connected together finished rosin for the second time.Wherein, the one or two groove adopts the soda bath of 40/ gram liter that rosin soap is changed into water-soluble rosin soap, and makes it enter first reservoir with current; Adopt sulfuric acid that rosin soap is carried out acidification in first reservoir, it is neutral making pH value, thereby obtains the mixture of rosin soap and rosin; The mixture of these rosin soaps and rosin and water are sent in second reservoir, and the rosin and the rosin soap mixture that will be suspended in water surface collect,, obtain the semifinished product of rosin through dehydration.Collect for the second time and can reclaim rosin about 30%.There are following shortcoming in this rosin recovery method and equipment: 1. the rate of recovery of rosin is low; Twice recovery can only be reclaimed the rosin about 80%, and remaining rosin emits, and has both polluted environment, has wasted resource again; 2. the rosin quality of Hui Shouing is poor, production use cost height; Because the rosin that reclaims includes rosin soap, and handles through soda acid, so product quality is relatively poor, can not show a candle to new or pure rosin, when using this recovery rosin at every turn, all need to add the new rosin about 30%, otherwise can not guarantee result of use; Therefore 3. this method need be used huge reservoir and a lot of main equipments such as flat wash trough, also needs the equipment of leaving standstill of depositing of hydraulic fluid, and it is long to reclaim technological process, and use equipment is many, and floor space is big, the production cost height; 4. consumed a large amount of soda acids, production environment is poor, the exhaust emission environment.
Summary of the invention
At the deficiencies in the prior art, the technical problem that quasi-solution of the present invention is determined is that a kind of reclaimer of reserving agent for wax printing is provided, this reclaimer is simple in structure, operative installations is few, and floor space is little, and is easy to manufacture, easy to use, with low cost, and resist agent organic efficiency height, good product quality, do not use soda acid, do not have environmental pollution.
The technical scheme that the present invention solves described reclaimer technical problem is, design a kind of reclaimer of reserving agent for wax printing, it is characterized in that this equipment comprises dewaxing groove, accumulator tank and through connecting pump and being connected the refinery pit that valved tube connects, refining barrel is connected to rear pump and output valve; A boatswain chair is arranged in the described dewaxing groove, this boatswain chair is divided into two dewaxings of size groove that the bottom is communicated with to the dewaxing groove, design liquid level place at big dewaxing groove has overfall, overfall is connected to overflow pipe, and connect through flow spill valve and described recovery barrel, in big dewaxing groove, the two rows fabric guide roll is installed, and the upper surface of the row's of going up fabric guide roll is not higher than described overfall; In little dewaxing groove, has a fabric guide roll of drawing that is installed in the bottom at least; The below of described accumulator tank is equipped with reclaims water discharging valve and reclaims drainpipe; The below of described refinery pit is equipped with refining water discharging valve and refining drainpipe.
Compared with prior art, reserving agent for wax printing reclaimer of the present invention is simple in structure, and floor space is little, only with respect to the 1/3-1/4 of prior art equipment, can adopt the existing equipment transformation, and is easy to manufacture, with low cost; Adopt suitable combination dewaxing groove and technological design, the resist agent rate of recovery can reach more than 95%, and organic efficiency improves, and production cost also significantly reduces.
Description of drawings
Fig. 1 is general structure and the technical process schematic diagram of a kind of embodiment of reserving agent for wax printing reclaimer of the present invention;
Fig. 2 is the dewaxing groove structural representation of a kind of embodiment of reserving agent for wax printing reclaimer of the present invention;
Fig. 3 forms schematic diagram with the prior art equipment of reserving agent for wax printing reclaimer contrast of the present invention.
The specific embodiment
Further narrate the present invention below in conjunction with embodiment and accompanying drawing thereof, but embodiment does not limit claim of the present invention:
The reserving agent for wax printing reclaimer of the present invention's design is (hereinafter to be referred as reclaimer, referring to Fig. 1 and 2), it is characterized in that this equipment comprises dewaxing groove 1, accumulator tank 2 and through connecting pump 8 and being connected the refinery pit 3 that valve 6 pipes connect, refinery pit 3 pipes are connected to rear pump 7 and output valve 9, reclaim product with output; Design has a boatswain chair 16 in the described dewaxing groove 1, this boatswain chair 16 is divided into two dewaxings of size groove that the bottom is communicated with to dewaxing groove 1, design liquid level place at big dewaxing groove has overfall 14, overfall 14 is connected to overflow pipe, and connect through flow spill valve 15 and described accumulator tank 2 pipes, in big dewaxing groove two rows fabric guide roll 12 is installed, the quantity of fabric guide roll 12 depends on the size of the dewaxing groove or the groove that dewaxes greatly, and the upper surface of the row's of going up fabric guide roll 12 is not higher than described overfall 14; In little dewaxing groove, have at least one be installed in the bottom draw fabric guide roll 13; The below of described accumulator tank 2 is equipped with reclaims water discharging valve 22 and reclaims drainpipe 23; The below of described refinery pit 3 is equipped with refining water discharging valve 32 and refining drainpipe 33.
Reclaimer of the present invention has designed a boatswain chair 16 dexterously in described dewaxing groove, this boatswain chair 16 is divided into big dewaxing groove (abbreviation vat), two parts of little dewaxing groove (abbreviation sulculus) that the bottom is communicated with to the dewaxing groove.When equipment uses, at first introduce in the vat converted goods 11 that has resist agent, utilize in the vat 4-5 to or individual (can how or few) fabric guide roll 12 make its circuitous moving ahead in vat, behind the bottom of vat and sulculus connection, the converted goods 11 that removes resist agent is drawn from sulculus, enter conventional subsequent handling and continue processing.Fabric 11 process routes of institute of the present invention processing belt resist agent are to enter from vat, behind the bottom that vat, sulculus are communicated with, move upward and leave isolation dewaxing groove 1 from sulculus, in the dewaxing groove 1 hot water that keeps 70-100 ℃ of high temperature is arranged, dependence hot water fusion and suspension effect make the resist agent fusion on the converted goods 11, break away from fabric, and be suspended in the water surface; Because described boatswain chair 16 has buffer action, being suspended in the above fusion resist agent of vat water liquid level is kept apart dexterously by boatswain chair 16, the fusion resist agent on upper strata can not enter sulculus in the vat, described fusion resist agent liquid layer is existed only in the vat, and in the sulculus that the bottom is communicated with it hot water is only arranged, do not have described fusion resist agent liquid layer (have only the resist agent that is not melted fully on the fabric in the practice or seldom measure the resist agent that mixes in water body, can enter sulculus) in theory.The present invention dewaxes, and the fabric guide roll 12 and the transmission mechanism thereof of design is prior art in the groove 1.
Reclaimer of the present invention has overfall 14 at the design liquid level place of described vat.Described fusion resist agent liquid can be collected accumulator tank 2 through described overfall 14, overflow pipe and flow spill valve 15.Water temperature remains on 70-100 ℃ in the accumulator tank 2, separate to proceed the hot water suspension, along with thickening of the fusion resist agent liquid layer of collecting, the recovery water discharging valve 22 that can install unnecessary water from accumulator tank 2 belows and reclaim drainpipe 23 harmless emissions (because of resist agent removes) or reuse on the one hand, on the other hand can be fusion resist agent liquid layer from the leakage fluid dram of accumulator tank 2 tops through connecting pump 8 and being connected valve 6 and squeezing into the refinery pit 3 that pipe connects.Water temperature remains on 70-100 ℃ in the refinery pit 3, further the hot water suspension separates again, fusion resist agent is thoroughly separated with water, export fusion resist agent liquid through rear pump 7 and output valve 9, the highly finished product that are recovered to resist agent are sent in the tote cart 4 from the delivery outlet of refinery pit 3 tops.Described refinery pit 3 below design and installations have refining water discharging valve 32 and refining drainpipe 33, can make the harmless emission or the reuse of water in the refinery pit 3.
The further feature of present device is, described accumulator tank 2 through house steward 20 with reclaim valve 21 and be connected to 3-6 the described dewaxing groove 1 that structure is identical.The described converted goods 11 that has resist agent can carry out the hot water suspension through the identical described dewaxing groove 1 of a described 3-6 structure successively to be separated, so that the resist agent on the fabric thoroughly removes totally.Each described dewaxing groove 1 pools together fusion resist agent through overfall 14, overflow pipe and flow spill valve 15 separately, again through house steward 20 with reclaim valve 21 and send in the described accumulator tank 2 further hot water and suspend and separate.
The further feature of present device also is, has liquid level observation window 31 on the described refinery pit 3.Design liquid level observation window 31 is for the ease of observing the situation that pumps of fusion resist agent liquid layer, exporting the related process parameter of the highly finished product of resist agent with control.
The further feature of present device also is, shower 17 and shower valve 10 are installed above described refinery pit 3.When reclaiming arts demand, can utilize shower 17 and spray 10 evenly to spray chemical assistant in refinery pit 3, for example spray injects the dye reducing agent of 5-10g/L, to improve purity and the quality that reclaims product.
The further feature of present device is again, in described dewaxing groove 1, accumulator tank 2 and the refinery pit 3 one, two or three are sealing or semi-enclosed structure, i.e. sealing or semi-enclosed dewaxing jar, sealing or semi-enclosed recycling can and/or sealing or semi-enclosed treatment tank.Generally speaking, described dewaxing groove 1 should adopt semi-enclosed structural design.Sealing or semi-enclosed jar of type design are originally as prior art.This sealing or semiclosed jar of type design help insulation, energy savings.Certainly, described dewaxing groove 1, accumulator tank 2 and the refinery pit 3 of present device are furnished with temperature-controlling system, to regulate the hot water temperature according to technological requirement.Because resist agent recovery technology is less demanding to temperature control, embodiment has adopted conventional temperature-controlling system.
The operation principle of reserving agent for wax printing reclaimer of the present invention is: described reclaimer is ingenious to be provided with described boatswain chair 16, utilizes this boatswain chair 16 that dewaxing groove 1 is divided into two dewaxings of size groove that the bottom is communicated with.In big dewaxing groove, because resist agent system is made up of specific water-insoluble organic compound (for example rosin), keeping under the 70-100 ℃ of action of high temperature, can make resist agent (as the rosin) fusion on the wax printing fabric 11, break away from fabric 11, and since the proportion of resist agent less than water, thereby the resist agent that fusion breaks away from behind the fabric just can suspend and be collected on the liquid level of hot water, form fusion resist agent liquid layer, finish so-called " hot water suspends and separates dewaxing technique ".Because the iris action of the described boatswain chair 16 of dewaxing groove, being suspended in the big dewaxing groove fusion resist agent on liquid upper strata only is limited in dewaxing greatly in the groove, paraffin removal dyeing and weaving thing 11 from big dewaxing groove enter little dewaxing troughed belt go into fusion resist agent beyond, fusion resist agent can not enter into little dewaxing groove in theory, that is to say, just the same with the lower floor of liquid in the big dewaxing groove in the little dewaxing groove is the water that does not have resist agent, batik fabric 11 is transporting in the process by little dewaxing groove, neither can be subjected to the pollution of fusion resist agent or pollute again, also can not bring into fusion resist agent in the next dewaxing groove or go in the next procedure.After described dewaxing groove 1 dewaxing treatment of fabric 11 through 3-6 technology serial connection, batik fabric 11 will very cleanly not enter down in the road washing step 5 (not containing resist agent fully), carries out traditional washing process; And the fusion resist agent on liquid upper strata can be recovered and focus in the described accumulator tank 2 and handle by described overfall 14, overflow valve 15 and house steward 20, recovery valve 21 in the groove that dewaxes greatly.Accumulator tank 2 has the hot water that remains on 70-100 ℃, along with thickening of the fusion resist agent liquid layer of collecting, the recovery water discharging valve 22 that can install unnecessary water from accumulator tank 2 belows and reclaim drainpipe 23 harmless emissions (because of resist agent removes) or reuse on the one hand, on the other hand can be fusion resist agent liquid layer from the leakage fluid dram of accumulator tank 2 tops through connecting pump 8 and being connected valve 6 and squeezing into the refinery pit 3 that pipe connects; Described connection pump 8 be connected pumping rate and the rhythm that valve 6 can be used to control fusion resist agent liquid.Water temperature remains on 70-100 ℃ in the refinery pit 3, fusion resist agent is thoroughly separated with water, and leave standstill stable, then from the delivery outlet of refinery pit 3 tops through rear pump 7 and output valve 9 output fusion resist agent liquid, the highly finished product that are recovered to resist agent are sent in the tote cart 4.Described rear pump 7 and output valve 9 can be used to control the output speed and the rhythm of fusion resist agent liquid.The below of described refinery pit 3 is equipped with refining water discharging valve 32 and refining drainpipe 33, can make the harmless emission or the reuse of water in the refinery pit 3.
Reclaimer of the present invention is specially adapted to the supporting use of recovery method with the reserving agent for wax printing of applicant's separate case application.
The present invention does not address part and is applicable to prior art.
Claims (6)
1. the reclaimer of a reserving agent for wax printing is characterized in that this equipment comprises dewaxing groove, accumulator tank and through connecting pump and being connected the refinery pit that valved tube connects, refining barrel is connected to rear pump and output valve; A boatswain chair is arranged in the described dewaxing groove, this boatswain chair is divided into two dewaxings of size groove that the bottom is communicated with to the dewaxing groove, design liquid level place at big dewaxing groove has overfall, overfall is connected to overflow pipe, and connect through flow spill valve and described recovery barrel, in big dewaxing groove, the two rows fabric guide roll is installed, and the upper surface of the row's of going up fabric guide roll is not higher than described overfall; In little dewaxing groove, has a fabric guide roll of drawing that is installed in the bottom at least; The below of described accumulator tank is equipped with reclaims water discharging valve and reclaims drainpipe; The below of described refinery pit is equipped with refining water discharging valve and refining drainpipe.
2. according to the reclaimer of the described reserving agent for wax printing of claim 1, it is characterized in that described accumulator tank through house steward with reclaim valve and be connected to 3-6 the described dewaxing groove that structure is identical.
3. according to the reclaimer of the described reserving agent for wax printing of claim 1, it is characterized in that on described refinery pit, having the liquid level observation window.
4. according to the reclaimer of claim 1,2 or 3 described reserving agent for wax printing, it is characterized in that above described refinery pit, being equipped with shower and shower valve.
5. according to the reclaimer of claim 1,2 or 3 described reserving agent for wax printing, it is characterized in that in described dewaxing groove, accumulator tank and the refinery pit one, two or three are sealing or semi-enclosed structure.
6. according to the reclaimer of the described reserving agent for wax printing of claim 4, it is characterized in that in described dewaxing groove, accumulator tank and the refinery pit one, two or three are sealing or semi-enclosed structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810052757XA CN101280527B (en) | 2008-04-16 | 2008-04-16 | Recovery device of batik printing decoration reserving agent |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810052757XA CN101280527B (en) | 2008-04-16 | 2008-04-16 | Recovery device of batik printing decoration reserving agent |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101280527A CN101280527A (en) | 2008-10-08 |
| CN101280527B true CN101280527B (en) | 2010-10-06 |
Family
ID=40013186
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200810052757XA Expired - Fee Related CN101280527B (en) | 2008-04-16 | 2008-04-16 | Recovery device of batik printing decoration reserving agent |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101280527B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103556512B (en) * | 2013-10-16 | 2015-09-09 | 镇宁自治县蚩尤布依民族服饰有限责任公司 | A kind of batik cloth dewaxing device |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1100459A (en) * | 1993-09-16 | 1995-03-22 | 刘兴荣 | Wax recovering system |
| CN1715384A (en) * | 2004-07-02 | 2006-01-04 | 宏润(聊城)印染有限公司 | Device and method for dewaxing textile and recovering wax |
-
2008
- 2008-04-16 CN CN200810052757XA patent/CN101280527B/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1100459A (en) * | 1993-09-16 | 1995-03-22 | 刘兴荣 | Wax recovering system |
| CN1715384A (en) * | 2004-07-02 | 2006-01-04 | 宏润(聊城)印染有限公司 | Device and method for dewaxing textile and recovering wax |
Non-Patent Citations (1)
| Title |
|---|
| CN 1715384 A,全文. |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101280527A (en) | 2008-10-08 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102418246B (en) | Horizontal-type washing machine spray-dyeing device | |
| CN102328928B (en) | Equipment for producing active carbon | |
| CN204689811U (en) | A kind of preliminary water treatment system for gasification | |
| CN104372598B (en) | Supercritical carbon dioxide fluid desizing method by use of combined enzyme | |
| CN106757891A (en) | The continuous dyeing system and its continuous dyeing method of a kind of nylon fabric | |
| CN102619041B (en) | Intelligent spray-dyeing system of horizontal water washing machine | |
| CN105350205B (en) | Dyeing based on ozone is dyed, bleached, soaping and wastewater treatment equipment | |
| CN201358367Y (en) | Overflowing machine | |
| CN102433700B (en) | Ultrasonic atomization bleaching equipment | |
| CN101280527B (en) | Recovery device of batik printing decoration reserving agent | |
| CN204112047U (en) | Adopt the technological equipment of scouringing and bleaching in the continuous liquid of chemical & blended fabric open width of environmental auxiliary agent | |
| CN205474391U (en) | Silky luster of mercerized cotton fabrics alkali lye system of recycling | |
| CN104611952A (en) | Knitted fabric dyeing method with low living bath ratio | |
| CN205576609U (en) | Foretell short flow environmental protection of public tea saponin pretreatment device of scouringing and bleaching | |
| CN104593976B (en) | The low bath ratio dyeing device alive of a kind of knitted fabric | |
| CN101289814B (en) | Method for recovering reserving agent for wax printing | |
| CN103174019B (en) | A kind of scouringing and bleaching for polyester cotton to be dyeed with terylene component with bathing the multifunctional chemical system of processing | |
| CN202247351U (en) | Charging system of cloth dyeing machine | |
| CN207412918U (en) | A kind of intelligent filtering device | |
| CN2490188Y (en) | Large-bath-ratio reverse-flow melting device of dyeing machine | |
| CN101349003A (en) | Knitting facing sectional type bleaching and dyeing process | |
| CN101381173B (en) | Cationic dye printing and dyeing wastewater treatment process | |
| CN201321549Y (en) | Pad dyeing lathe for recycling wastewater | |
| CN205223605U (en) | Automatic alkali decrement machine of liquid flow type | |
| CN103554952A (en) | Device for recycling mixed alkali from indigo-dyed product |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101006 Termination date: 20110416 |