CN101276944B - Accumulator repairing system and method with function of recovering electric energy - Google Patents
Accumulator repairing system and method with function of recovering electric energy Download PDFInfo
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- CN101276944B CN101276944B CN2008100615918A CN200810061591A CN101276944B CN 101276944 B CN101276944 B CN 101276944B CN 2008100615918 A CN2008100615918 A CN 2008100615918A CN 200810061591 A CN200810061591 A CN 200810061591A CN 101276944 B CN101276944 B CN 101276944B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The invention belongs to the accumulator charging repairing technology field, specially an accumulator charging repairing system with electrical energy recycling and method thereof. The repairing system is composed of a battery repairing table, a battery rapid test table, a battery multifunction test table, a low voltage bus, a compensating charger, an emergency discharging load, a power supply system monitor, an energy storage battery group, a PC, a multi-access communication module and a barcode scanner, characterized in that: the battery repairing table, the battery rapid test table, the battery multifunction test table and energy storage battery group are connected to the low voltage bus. The energy storage battery group recycles and stores the electricity energy when the battery discharges through the low voltage bus. The electricity energy is provided by the energy storage battery group when needed to repair the battery. The electricity energy stored when discharging is recycled;the compensating charger automatically starts to charge the low voltage bus battery group when the volume of the power supply bus is not enough. The invention is scientific, rational, high efficient,active and has great economic benefit.
Description
Technical field
The invention belongs to charge in batteries recovery technique field, specifically is a kind of charged recoverable accumulator repairing system and method thereof.
Background technology
Adopting lead acid accumulator to carry out store electrical energy utilizes again, generally be used for industries such as telecommunications, post and telecommunications, electric motor car, particularly electric motor car industry developed recently is rapid, the utilization rate height of user's battery, battery altering is frequent, but a lot of storage batterys do not reach design service life when changing, when being tested, battery discharge finds its reduction discharge time but damage fully, obtained continuous research so battery is repaired the method that prolongs its useful life, and formed various technical methods and promoted the use of.But existing recovery technique is not all carried out the PC management to the data of battery reparation, and is scientific and reasonable inadequately; When after the battery reparation, needing to carry out discharge test, adopt the constant-current discharge technology that battery is discharged, use the power consumption mode during test, the electric energy of battery is converted to luminous energy or heat energy discharges, and electric energy is not effectively reclaimed, energy waste is big, economic inadequately environmental protection.
Summary of the invention
The objective of the invention is at the deficiencies in the prior art, provide the electric energy when adopting the low voltage bus mode to utilize the energy-storage battery group that battery discharge test to reclaim storage, the intelligentized charged recoverable accumulator repairing system and the method thereof of recycling more scientific and reasonable, efficient energy-saving when the reparation battery.
Technical solution of the present invention is:
A kind of charged recoverable accumulator repairing system, repair platform by battery, the quick testboard of battery, the battery multi-functional test desk, the 24V low voltage bus, the boost charge device, emergent discharge load, the power-supply system monitor, the energy-storage battery group, PC, the multiplex communication module, barcode scanner is formed, it is characterized in that: battery is repaired platform, the quick testboard of battery, battery multi-functional test desk and energy-storage battery group all are connected on the 24V low voltage bus, the energy-storage battery group has connected the power-supply system monitor, the power-supply system monitor again with the boost charge device, emergent discharge load is connected; Multiplex communication module one side and PC connection join, and the data acquisition line that the quick testboard of opposite side and battery, battery multi-functional test desk, battery are repaired platform joins, and reaches Equipment Inspection data and PC data communication; Electric energy when described energy-storage battery group is tested battery discharge by the 24V low voltage bus reclaims storage, and electric energy stored when providing discharge by the energy-storage battery group when repairing battery and need electric energy is reached power cycles and used; Described boost charge device is used for the energy-storage battery pool-size of 24V low voltage bus and opens automatically when not enough the energy-storage battery group is charged; The bar code of described bar code scanner input is discerned by bar code the data of each stage battery maintenance as the signal input that PC judges whether to enter the battery maintenance stage, and program mode is controlled each repairing phase data record.
The bar code of barcode scanner input of the present invention judges whether to enter the signal input in battery maintenance stage as PC, data to each stage battery maintenance are discerned by bar code, reach the uniqueness and the reliability of data record storage, realize the single-unit storage battery at whole reparation combo process and PC swap data, program mode is controlled each repairing phase data record.
Storage battery restorative procedure of the present invention is: lead acid accumulator to be repaired is sticked bar code, and add acid solution, be positioned over battery and repair on the platform, insert charging and repair plug, sweep PC with bar code this moment, enters the battery management control program; Charge repair machine begins storage battery is repaired, the charge power supply that the energy storage battery group is repaired as each battery on this moment 24V low voltage bus, when the energy-storage battery pool-size was not enough on the 24V low voltage bus, the boost charge device was opened automatically energy-storage battery group on the 24V low voltage bus is charged; After the reparation of charge repair machine regulated procedure, the storage battery of having repaired is carried out quick charge to be detected, it is correct to confirm before quick charge detects that system hardware connects, open system power supply and software, make software work under running status, simultaneously the energy-storage battery group reclaims storage to the electric energy of battery discharge test on the 24V low voltage bus, when on the 24V low voltage bus during energy-storage battery group overtension, discharges electric energy automatically by emergent discharge load.
The present invention adopts the management of storage battery bar code, guarantees the detection data record uniqueness of battery in whole maintenance process, and is scientific and reasonable; Electric energy when adopting 24V low voltage bus mode to utilize the energy-storage battery group that battery discharge is tested reclaims storage, is provided by the energy-storage battery group when needing electric energy when repairing battery, and electric energy stored is carried out recycling during discharge.By computer control bus voltage is monitored, it is stable to keep bus voltage.The present invention has realized the recycling of electric energy, and adopts computer control, and is energy-efficient, good in economic efficiency.
Description of drawings
Fig. 1 is a principle of the invention block diagram.
Embodiment
Below in conjunction with accompanying drawing the present invention is further described.
Embodiment 1: a kind of charged recoverable accumulator repairing system
As shown in Figure 1, accumulator repairing system of the present invention is repaired platform 1 by the 12V battery, the quick testboard 2 of 12V battery, 12V battery multi-functional test desk 3,24V DC low voltage bus 4,24V boost charge device 5, the 24V discharge load 6 of meeting an urgent need, 24V power-supply system monitor 7,24V energy-storage battery group 8, PC 9, multiplex communication module 10, barcode scanner 11 is formed, the present invention is characterised in that: the 12V battery is repaired platform 1, the quick testboard 2 of 12V battery, 12V battery multi-functional test desk 3 and 24V energy-storage battery group 8 all are connected on the 24VDC low voltage bus 4,24V energy-storage battery group has connected 24V power-supply system monitor 7,24V power-supply system monitor 7 again with 24V boost charge device 5, the emergent discharge load 6 of 24V is connected; Multiplex communication module 10 1 sides and PC 9 connections join, and the data acquisition line of the quick testboard 2 of opposite side and 12V battery, 12V battery multi-functional test desk 3 joins; The electric energy of described 24V energy-storage battery group 8 during by the test of the 4 pairs of battery discharges of 24VDC low voltage bus reclaims storage, and electric energy stored when providing discharge by 24V energy-storage battery group 8 when needing electric energy when repairing battery is reached power cycles and used; Automatically open when the energy-storage battery pool-size that described 24V boost charge device 5 is used for 24VDC low voltage bus 4 is not enough the energy-storage battery group is charged.
The bar code of barcode scanner 11 inputs of the present invention judges whether to enter the signal input in battery maintenance stage as PC, data to each stage battery maintenance are discerned by bar code, reach the uniqueness and the reliability of data record storage, realize the single-unit storage battery at whole reparation combo process and PC 9 swap datas, program mode is controlled each repairing phase data record.
12V battery of the present invention is repaired platform and is used for the single-unit charge in batteries, and output voltage is 12V; The quick testboard of 12V battery, 12V battery multi-functional test desk are used for being the detection of 12V storage battery, and it is 12V that input detects voltage; 24V DC low voltage bus and 24V energy-storage battery group 8 are joined, and the voltage that 24V energy-storage battery group, 24V boost charge device, the emergent discharge load of 24V, 24V power-supply system monitor are controlled is the 24V low-pressure system.
2 one kinds of storage battery restorative procedures of embodiment
Storage battery restorative procedure of the present invention is: 12V lead acid accumulator to be repaired is sticked bar code, and adding acid solution, being positioned over the 12V battery repairs on the platform, insert charging and repair plug, sweep PC 9 with bar code this moment, enter the battery management control program, charge repair machine begins storage battery is repaired, the charge power supply that energy-storage battery group 8 is repaired as each battery on this moment 24VDC low voltage bus 4, when energy-storage battery group 8 capacity were not enough on the 24VDC low voltage bus 4, boost charge device 5 was opened automatically energy-storage battery group on the 24VDC low voltage bus is charged; After the reparation of charge repair machine regulated procedure, the storage battery of having repaired is carried out quick charge to be detected, it is correct to confirm before quick charge detects that system hardware connects, open system power supply and software, make software work under running status, electric energy when this moment, energy-storage battery group 8 was by 4 pairs of battery discharge tests of 24VDC low voltage bus reclaims storage, when 24VDC low voltage bus overtension, discharges electric energy automatically by emergent discharge load 6.
The concrete operations step is as follows:
1, quick testboard 2 power supplys of 12V battery are opened in test, equipment self-inspection finishes after 5 seconds, connect battery, rear board showed " ID " in 2 seconds, simultaneously carry out quick test operation to the request of PC supervisory control system, if there are not other equipment to ask, input battery bar code, supervisory control system prompting input bar code after 3～5 seconds, high speed tester begins to detect behind the input bar code, EOT, and supervisory control system voice suggestion battery just divides type, cell classification is placed the quick EOT of current battery according to prompting.Take away battery after 3～5 seconds device reset this moment can connect the test that next batteries begins next batteries.All battery testings finish back closing device power supply.
2, reparation by the qualified reparation storage battery of fast tacheometer, enters multi-functional test desk to, confirms before the test that system hardware connects correctly, opens system power supply and software, makes software work under running status.Electric energy when this moment, the energy-storage battery group was by 4 pairs of battery discharge tests of 24VDC low voltage bus reclaims storage, when 24VDC low voltage bus overtension, discharges electric energy automatically by emergent discharge load.Operating procedure is as follows:
Open the multifunctional equipment mains switch, connect battery, by test button the multi-functional discharge examination state that is is set, press start button and start discharge examination, the input bar code, discharge is not taken down battery after finishing, can be after 5 minutes automatically to battery charge, charging finishes the back supervisory control system to cell classification, printing battery information, sticks battery information and closes the multifunctional equipment power supply, takes off cell classification and puts well.
3, combo has been repaired and has been detected qualified storage battery, repairs software management system by the PC battery, the storage battery of being repaired is carried out combo according to the combo principle, and print the combo data.Can respectively repair the data of the overall process of storage battery according to bar code inquiry, above data are all with as the battery life analysis.
If single-unit 12V battery is adopted the 5A constant-current discharge, reach 100 minutes discharge time, can calculate electric energy is about 100Wh, the battery that can repair every year in the electric motor car industry is several ten million, if the electric energy to these battery discharge tests utilizes once more, the electric energy of saving also is very objective, and battery reparation itself simultaneously is because the economic benefit that the prolongation battery is brought useful life is huge.
Claims (3)
1. charged recoverable accumulator repairing system, repair platform by battery, the quick testboard of battery, the battery multi-functional test desk, the 24V low voltage bus, the boost charge device, emergent discharge load, the power-supply system monitor, the energy-storage battery group, PC, the multiplex communication module, barcode scanner is formed, it is characterized in that: battery is repaired platform, the quick testboard of battery, battery multi-functional test desk and energy-storage battery group all are connected on the 24V low voltage bus, the energy-storage battery group has connected the power-supply system monitor, the power-supply system monitor again with the boost charge device, emergent discharge load is connected; Multiplex communication module one side and PC connection join, and the data acquisition line that the quick testboard of opposite side and battery, battery multi-functional test desk, battery are repaired platform joins, and reaches Equipment Inspection data and PC data communication; Electric energy when described energy-storage battery group is tested battery discharge by the 24V low voltage bus reclaims storage, and electric energy stored when providing discharge by the energy-storage battery group when repairing battery and need electric energy is reached power cycles and used; Described boost charge device is used for the energy-storage battery pool-size of 24V low voltage bus and opens automatically when not enough the energy-storage battery group is charged; The bar code of described bar code scanner input is discerned by bar code the data of each stage battery maintenance as the signal input that PC judges whether to enter the battery maintenance stage, and program mode is controlled each repairing phase data record.
2. charged recoverable accumulator repairing system according to claim 1 is characterized in that: it is 12V that battery is repaired the platform output voltage; It is 12V that the quick testboard of battery, the input of battery multi-functional test desk detect voltage; Energy-storage battery group voltage is 24V, and the voltage that boost charge device, emergent discharge load, power-supply system monitor are controlled is 24V.
3. a charged recoverable storage battery restorative procedure is characterized in that: lead acid accumulator to be repaired is sticked bar code, and add acid solution, being positioned over battery repairs on the platform, insert charging and repair plug, sweep PC with bar code this moment, enters the battery management control program; Charge repair machine begins storage battery is repaired, the charge power supply that the energy-storage battery group is repaired as each battery on this moment 24V low voltage bus, when the energy-storage battery pool-size was not enough on the 24V low voltage bus, the boost charge device was opened automatically energy-storage battery group on the 24V low voltage bus is charged; After the reparation of charge repair machine regulated procedure, the storage battery of having repaired is carried out quick charge to be detected, it is correct to confirm before quick charge detects that system hardware connects, open system power supply and software, make software work under running status, the energy-storage battery group reclaims storage to the electric energy of battery discharge test on this moment 24V low voltage bus, when on the 24V low voltage bus during energy-storage battery group overtension, discharges electric energy automatically by emergent discharge load.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN2008100615918A CN101276944B (en) | 2008-05-12 | 2008-05-12 | Accumulator repairing system and method with function of recovering electric energy |
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| CN2008100615918A CN101276944B (en) | 2008-05-12 | 2008-05-12 | Accumulator repairing system and method with function of recovering electric energy |
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| CN101276944A CN101276944A (en) | 2008-10-01 |
| CN101276944B true CN101276944B (en) | 2010-06-16 |
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| JP5484302B2 (en) * | 2009-12-18 | 2014-05-07 | 住友重機械工業株式会社 | Battery inspection device |
| CN102340150A (en) * | 2010-07-20 | 2012-02-01 | 武汉瑞工科技有限公司 | Electric vehicle charging station and method for charging electric vehicle |
| CN102841316A (en) * | 2011-12-03 | 2012-12-26 | 哈尔滨智木科技有限公司 | Method and device for saving energy during battery detection |
| CN103884998A (en) * | 2014-04-09 | 2014-06-25 | 天宇通讯科技(昆山)有限公司 | Mobile power supply testing system |
| CN104362711B (en) * | 2014-11-13 | 2017-09-19 | 广东欧赛能源与自动化技术有限公司 | The efficient charge and discharge electricity detecting system of AGV dolly battery packs |
| US10295611B2 (en) | 2015-06-09 | 2019-05-21 | Premier Technologies, Ltd. | Efficient battery tester |
| CN106004509A (en) * | 2016-07-17 | 2016-10-12 | 安徽卓越电气有限公司 | Charging pile |
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| CN111600083B (en) * | 2020-05-06 | 2022-05-31 | 深圳电器公司 | Battery maintenance method and related equipment |
| CN113839106A (en) * | 2021-09-22 | 2021-12-24 | 国网山东省电力公司莱芜供电公司 | Battery repair management system |
| CN114397584B (en) * | 2022-01-05 | 2022-12-27 | 广州嘉逸电子科技有限公司 | Can effectively retrieve battery measurement proof box of remaining product |
| CN115441558B (en) * | 2022-11-07 | 2023-01-17 | 联通(广东)产业互联网有限公司 | Data center power supply architecture system |
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| DE3600841C1 (en) * | 1986-01-14 | 1987-03-26 | Grimm Rolf Heinz | Device for the servicing of rechargeable batteries (accumulators) |
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| CN101276944A (en) | 2008-10-01 |
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Owner name: ZHEJIANG LUYUAN ELECTRIC VEHICLE CO., LTD. Free format text: FORMER OWNER: LVYUAN INVESTMENT HOLDING GROUP CO., LTD. Effective date: 20111121 |
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Effective date of registration: 20111121 Address after: 321016 Zhejiang Province, Jinhua City Industrial Park Rock Street No. 168 Patentee after: Zhejiang Luyuan Electric Vehicle Co., Ltd. Address before: 321016 Zhejiang Province, Jinhua City Industrial Park Rock Street No. 168 Patentee before: Lvyuan Investment Holding Group Co., Ltd. |