CN101276698A - Method for preparing thin type press key panel - Google Patents

Method for preparing thin type press key panel Download PDF

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Publication number
CN101276698A
CN101276698A CNA2007100888268A CN200710088826A CN101276698A CN 101276698 A CN101276698 A CN 101276698A CN A2007100888268 A CNA2007100888268 A CN A2007100888268A CN 200710088826 A CN200710088826 A CN 200710088826A CN 101276698 A CN101276698 A CN 101276698A
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CN
China
Prior art keywords
key panel
layer
manufacture method
thin type
type press
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Granted
Application number
CNA2007100888268A
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Chinese (zh)
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CN101276698B (en
Inventor
许志和
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Yijia Science & Technology Co Ltd
Ichia Technologies Inc
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Yijia Science & Technology Co Ltd
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Priority to CN2007100888268A priority Critical patent/CN101276698B/en
Publication of CN101276698A publication Critical patent/CN101276698A/en
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Publication of CN101276698B publication Critical patent/CN101276698B/en
Expired - Fee Related legal-status Critical Current
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Abstract

A method for manufacturing a keystroke panel including a smooth surface, a misty surface or a grain layer is disclosed, comprising the steps of: at first, manufacturing a module whose inside bottom surface is coarse surface, smooth surface or grain surface, dropping colloid into the module and covering a carrier on the surface of the colloid, using idler wheels to roll and press on the surface of the carrier so that the carrier and the colloid are flat within the module; then irradiating with ultraviolet light in order that the colloid is hardened to form a keystroke layer attached to the carrier, afterwards, on the carrier, sequentially film-forming a bottom colour layer, functional colour layer and font colour layer as the background of the keystroke panel. Finally, hot-pressing the formed keystroke layer and the silica gel to combine both, namely, the manufacturing of keystroke panel is finished.

Description

The manufacture method of thin type press key panel
Technical field
The present invention relates to a kind of press-key structure, relate in particular to a kind of manufacture method of structure of thin-formed push button key.
Background technology
Ordinary consumer is when choosing mobile phone, and except the function of considering mobile phone, most important is exactly that whether enough whether the face shaping of mobile phone novel and volume reach little.Therefore, some mobile phone can print colored drawing pattern on housing or button, or directly solid grain is made on this housing, with the surcharge of increase product and consumer's desire to purchase.
Referring to Figure 1A, traditional solid grain is made, be on base material 1a, to adhere to the first hyaline layer 2a, on the first hyaline layer 2a, adhere to the first color layers 3a and color open region 31a, adhere to the second hyaline layer 4a on the first color layers 3a, adhere to the second color layers 5a in the second hyaline layer 4a again, with aforesaid display structure form, make the surface of product produce the color of the different depth of field of tool and the outward appearance of lines, with demand as different visual appearances or function.But this manufacture method is too consuming time, take a lot of work, and easily causes the increase of production cost.
Another kind of manufacture method is that lines is made in the press-key structure, referring to Figure 1B, lines layer 1b is located between this thin layer 2b and the elastic layer 3b, dazzles light effect with generation.Because this scheme is located at thin layer 2b and elastic layer 3b between the two with lines layer 1b, step of not only making on making or program increase, and man-hour also increase relatively, also cause the increase of button thickness on the other hand, be a kind of ideal designs not to the utmost for the thickness of thin shape push button.
Summary of the invention
Therefore, the invention provides a kind ofly when button is made in mould, direct forming shiny surface, cloudy surface or lines layer on key panel or keytop not only can not cause the increase in production process, man-hour, also can not cause the increase of press-key structure thickness.
For achieving the above object, has a shiny surface according to of the present invention, the manufacture method of the thin shape push button of cloudy surface or lines layer key panel, comprising the steps: to prepare inner bottom surface is matsurface, the mould of shiny surface or lines face, colloid is clicked and entered in mould, and cover carrier on colloid, utilize roller that carrier and colloid roll extrusion are flattened in mould, mould is carried out UV-irradiation, making the colloid sclerosis form key layer is attached on the carrier, then, film forming background color layer on carrier, the literal of shaping Openworks shape on the while background color layer, the pattern of digital or various symbols, film forming function color layers on the background color laminar surface, again in the background color layer, film forming font color layer on the function color layers surface, key layer after will being shaped again and silica gel are placed in another mould to carry out hot pressing key layer is combined with silica gel, makes silica gel form elastic layer, promptly finishes key panel and makes.
Manufacture method according to thin shape push button provided by the invention, because when button is also made in mould, just direct forming shiny surface, cloudy surface or lines layer on key panel or keytop, not only can not cause the increase in production process, man-hour, nor can cause the increase of press-key structure thickness.
Description of drawings
Figure 1A is an existing product outward appearance display structure schematic diagram;
Figure 1B is existing press-key structure schematic diagram;
Fig. 2 A is the making schematic flow sheet of first kind of thin shape push button of the present invention;
Fig. 2 B is the making schematic flow sheet of second kind of thin shape push button of the present invention;
Fig. 3 is a carrier stereoscopic schematic diagram of the present invention;
Fig. 4 is the first Mold Making schematic diagram of first kind of embodiment of the present invention;
Fig. 5 carries out roll extrusion making schematic diagram for first mould of Fig. 4;
Fig. 6 is a key panel back up schematic diagram of the present invention;
Fig. 7 is the schematic side view of Fig. 6;
Fig. 8 is that key panel of the present invention and silica gel are inserted the schematic diagram at second mould;
The schematic side view that Fig. 9 combines with elastic layer for key panel of the present invention;
Figure 10 is the decomposing schematic representation that key panel of the present invention, luminescent layer and circuit board are used in combination;
Figure 11 is the schematic side view of Figure 10;
Figure 12 is the push action schematic diagram of Figure 11;
Figure 13 is the schematic side view of key panel surface pattern of the present invention;
Figure 14 is the front elevational schematic of key panel surface pattern of the present invention;
Figure 15 is the local enlarged diagram of first mould of second kind of embodiment of the present invention;
Figure 16 is the local enlarged diagram of first mould of the third embodiment of the present invention;
Figure 17 is the key panel schematic side view that Figure 16 finished;
The local enlarged diagram of first mould of Figure 18 the 4th kind of embodiment of the present invention;
Figure 19 is the key panel schematic side view that Figure 18 finished;
Figure 20 is the local enlarged diagram of first mould of the 5th kind of embodiment of the present invention;
Figure 21 is the key panel schematic side view that Figure 20 finished;
Figure 22 is that press-key structure plate of the present invention is used in the schematic diagram on the mobile phone;
Figure 23 is used in schematic diagram on the automobile audio panel for press-key structure of the present invention.
Embodiment
Below in conjunction with accompanying drawing technology contents of the present invention is elaborated:
Referring to Fig. 2 A, the making schematic flow sheet of first kind of thin shape push button of the present invention.This figure discloses a kind of manufacture method with press-key structure of design layer button, at first, prepares the made carrier 2 of polycarbonate film (PC Film) transparent material earlier as step 100.
Step 102, please in the lump referring to Fig. 3, towards location hole 21, this location hole 21 is in order on the reference column 13 that carrier 2 is provided can be positioned first mould 1 in the surface of carrier 2.
Step 104, please in the lump referring to Fig. 4, prepare first mould 1, in first mould 1, has first die cavity 11, have a plurality of second die cavitys 12 in first die cavity 11, second die cavity 12 is in order to the shape of shaping button, and the bottom surface 111 of first die cavity 11 is matsurface, and the bottom surface 121 of second die cavity 12 is a shiny surface.
Step 106, please in the lump referring to Fig. 4, some glue in first die cavity 11 of first mould 1, this colloid 3 ' be UV-cured resin (Ultraviolet Curable Resin).
Step 108, please in the lump referring to Fig. 4, with carrier 2 be covered in colloid 3 ' the surface on.
Step 110, please in the lump referring to Fig. 5, utilize roller 4 roll extrusion on carrier 2 surfaces, make colloid 3 ' be filled in first and second die cavity 11,12, simultaneously with colloid 3 ' and first and second die cavity 11,12 and carrier 2 between air extrusion in the outside, avoid air residue in colloid 3 ' or colloid 3 ' and carrier 2 between form bubble.
Step 112 is carried out UV-irradiation with first mould 1 after the roll extrusion, makes UV-cured resin (Ultraviolet Curable Resin) sclerosis, makes colloid 3 ' formation key layer 3.
Step 114 after key layer 3 and carrier 2 taken out from first mould 1, is carried out die-cut edge flash and is printed location hole.
Step 116, please in the lump referring to Fig. 6, go up to form background color layer 5 on another surface that utilizes black ink to be printed in carrier 2, simultaneously the pattern 51 of literal, numeral or the various symbols of background color layer 5 corresponding colloid 3 ' formed button place's shaping Openworks shape.
Step 118, please in the lump referring to Fig. 6, at end key pattern 511 surface printing one deck red inks of the Openworks shape of background color layer 5, with form function color layers 511 '.
Step 120, please in the lump referring to Fig. 6, at dial key pattern 512 surface printing one deck green inks of the Openworks shape of background color layer 5, with form function color layers 512 '.
Step 122, please in the lump referring to Fig. 6, at the literal and the numerical key 513 surface printing white ink layers of the Openworks shape of background color layer 5, with form font color layer 513 ', make the demonstration that is white in color of the font key 513 of the literal of Openworks shape and numeral.
Step 124, please in the lump referring to Fig. 6 and 7, background color layer 5, function color layers 511 ', 512 ' and font color layer 513 ' the surface on printing one deck applying glue 52.
Step 126, please in the lump referring to Fig. 8 and 9, after above-mentioned key panel completes, with key layer 3, carrier 2 and silica gel 6 ' be placed in simultaneously second mould 1 ', utilize the hot pressing technology to make carrier 2 and silica gel 6 ' combine, allow silica gel 6 ' formation one rubber-like elastic layer 6 simultaneously, and on elastic layer 6, form the convex body 62 of support portion 61 and corresponding button.
Step 128 at key panel 10 and silica gel 6 ' after hot-pressing technique machines, from second mould 1 ' taking-up, and is carried out the profile of die-cut key panel 10, promptly finishes key panel and makes.
See also Fig. 2 B, second kind of thin shape push button of the present invention made schematic flow sheet.As shown in the figure: disclosed making flow process and Fig. 2 A are roughly the same among this figure, unique difference is to insert between step 114 and 116 step 115, this step 115 is when printing base colour layer 5, aluminum prior to carrier 2 back side sputter light transmittances about 40% makes the effect that presents the metal surface imitation plate on the key panel after finishing.
Referring to Figure 10, the decomposing schematic representation that key panel of the present invention, luminescent layer and circuit board are used in combination.As shown in the figure: this press-key structure comprises: circuit board (Flexible Printed CircuitBoard) 7, luminescent layer 8, elastic layer 6 and key layer 3.
Above-mentioned circuit board (Flexible Printed Circuit Board) 7 is the thin film printed circuit board of printed wire 71 and contact point 72.
Luminescent layer 8 has the circuit board of being positioned at (Flexible Printed Circuit Board) 7 lip-deep light tiles 81, light tiles 81 is cold light panel (Electro Luminescent Panel) in this figure, another side in light tiles 81 disposes a plurality of metal clipss (Metal Dome) 82, the contact point 72 of this metal clips (Metal Dome) 82 corresponding circuits plates (Flexible Printed Circuit Board) 7.
Please in the lump referring to Figure 11, this elastic layer 6 is positioned on the luminescent layer 8, has support portion 61 on it, the convex body (Protrusion) 62 of the support portion corresponding metal clipss of 61 tools (Metal Dome) 82.
Key layer 3 has the carrier 2 that pastes on elastic layer 6 surfaces, has button group 31 on the carrier 2, button group 31 is made up of a plurality of button 311, because the bottom surface 111 of first die cavity 11 is a matsurface, and the bottom surface 121 of second die cavity 12 is a shiny surface, therefore button 311 surfaces that complete are shiny surface, and the panel supporting body 312 that button 311 links to each other with button 311 is cloudy surface.
See also Figure 11,12, be respectively the side-looking of Figure 10 and the push action schematic diagram of Figure 11.As shown in the figure: when press-key structure in use, the area source that the light tiles 81 of luminescent layer 8 is produced directly is projeced into elastic layer 6 bottoms, through elastic layer 6, carrier 2, makes button 311 surfaces of key panel 3 present the demonstration of translucent effect.
When the user applies external force in button 311 surfaces, make carrier 2 and elastic layer 6 distortion, allow convex body (Protrusion) 62 press behind light tiles 81 surfaces, make metal clips (Metal Dome) 82 distortion and press in circuit board (Flexible Printed Circuit Board) 7 and contact, export to produce an operation signal with contact point 72.
See also Figure 13,14, be respectively the side-looking and the front elevational schematic of key panel surface pattern of the present invention.Also please in the lump referring to Figure 15, the local enlarged diagram of second kind of embodiment first mould of the present invention.As shown in the figure: can establish lines 112,122 on first die cavity 11 of first mould 1 and the bottom surface 111,121 of second die cavity 12, allow the button 311 of the key panel 3 that completes and panel supporting body 312 surfaces form lines layers 3 ".Disclosed lines is any of concentric circles (spinning), vertical bar line or Archimedian helix (Archimedean Screw) in this figure.
Referring to Figure 16,17, be respectively the local amplification of first mould of the third embodiment of the present invention and the key panel schematic side view that Figure 16 finished.As shown in the figure: when not having the design of second die cavity 12 in first die cavity 11 of first mould, 1 inside, this key panel 3 is when completing, to there be any button 311 to protrude from key panel 3 surfaces, and make whole key panel 3 surfaces become the burnishing surface of planarization.
Referring to Figure 18,19, be respectively the local amplification of first mould of the 4th kind of embodiment of the present invention and the key panel schematic side view that Figure 18 finished.As shown in the figure: when the bottom surface 111 of first die cavity 11 of first mould, 1 inside is provided with lines 112, allow the whole surface of the key panel 3 that completes form lines layer 3 ".Disclosed lines is any of concentric circles (spinning), vertical bar line or Archimedian helix (Archimedean Screw) in this figure.
Referring to Figure 20,21, the key panel schematic side view that first mould of the 5th kind of embodiment of the present invention local enlarged diagram and Figure 20 are finished.As shown in the figure: when 111 corresponding buttons, 311 positions, bottom surface of first die cavity 11 of first mould, 1 inside are provided with lines 112, allow button 311 surfaces of plane configuration of the key panel 3 that completes form lines layers 3 ".Disclosed lines layer is any of concentric circles (spinning), vertical bar line or Archimedian helix (Archimedean Screw) in this figure.
Referring to Figure 22, press-key structure of the present invention is used in the schematic diagram on the mobile phone.As shown in the figure: be configured in when using on the mobile phone 9 at press-key structure of the present invention, the area source of this press-key structure inside will directly be projeced on this key panel 3, make button 311 surfaces of key panel 3 present the demonstration of translucent effect.
Figure 23 is that press-key structure of the present invention is used in the schematic diagram on the automobile audio panel.As shown in the figure: the panel of press-key structure of the present invention can also be installed on the automobile audio panel 20 mobile phone except applying to, thus control cold air conditioner system, audio-video system and satellite navigation system etc.

Claims (26)

1. the manufacture method of a thin type press key panel is characterized in that, the step of this method comprises:
A), prepare first mould, having the bottom surface in this mould is first die cavity of matsurface and second die cavity that the bottom surface is shiny surface;
B), click and enter colloid in first die cavity;
C), cover carrier on colloid;
D), carrier and colloid is floating in first mould;
E), first mould is carried out UV-irradiation, making the colloid sclerosis form key layer is attached on the carrier;
F), on carrier film forming background color layer, the pattern of literal, numeral or the various symbols of described background color layer shaping Openworks shape;
G), film forming function color layers on described background color laminar surface;
H), film forming font color layer on background color layer, function color layers surface; And,
I), the key layer after will being shaped and silica gel is placed in second mould and carries out hot pressing key layer is combined with silica gel, makes silica gel form elastic layer.
2. the manufacture method of thin type press key panel as claimed in claim 1 is characterized in that, first die cavity of described a step is in order to the supporting body of shaping key panel, and second die cavity protrudes from the button on supporting body surface in order to shaping.
3. the manufacture method of thin type press key panel as claimed in claim 1 is characterized in that, the colloid of described b step is a UV-cured resin.
4. the manufacture method of thin type press key panel as claimed in claim 1 is characterized in that, the carrier of described c step is the polycarbonate film transparent material.
5. the manufacture method of thin type press key panel as claimed in claim 1 is characterized in that, described d step is to utilize roller roll extrusion on carrier surface, and colloid is filled in first and second die cavity, allows carrier be covered on the colloid simultaneously.
6. the manufacture method of thin type press key panel as claimed in claim 1 is characterized in that, the background color layer of described f step is a black ink.
7. the manufacture method of thin type press key panel as claimed in claim 1 is characterized in that, the function color layers film forming of described g step is on the pattern of the dial key of Openworks shape and end key.
8. the manufacture method of thin type press key panel as claimed in claim 1 is characterized in that, shaping applying glue on the font color laminar surface of described h step.
9. the manufacture method of thin type press key panel as claimed in claim 1 is characterized in that, the elastic layer of described i step forms the convex body of support portion and corresponding button.
10. the manufacture method of a thin type press key panel is characterized in that, the step of this method comprises:
A), prepare first mould, described mould inside bottom surface is first die cavity of lines layer;
B), click and enter colloid in first mould;
C), cover carrier on colloid;
D), carrier and colloid is floating in first mould;
E), first mould is carried out UV-irradiation, making the colloid sclerosis form key layer is attached on the carrier;
F), the metal level of film forming light-permeable on carrier;
G), on metal level film forming background color layer, the pattern of literal, numeral or the various symbols of described background color layer shaping Openworks shape;
H), film forming function color layers on described background color laminar surface;
I), film forming one color layers on background color layer, function color layers surface; And,
J), the key layer after will being shaped and silica gel is placed in second mould and carries out hot pressing key layer is combined with silica gel, makes silica gel form elastic layer.
11. the manufacture method of thin type press key panel as claimed in claim 10 is characterized in that, first die cavity of described a step is in order to the shaping key panel.
12. the manufacture method of thin type press key panel as claimed in claim 10 is characterized in that, establishes a plurality of second die cavitys in first die cavity of described a step.
13. the manufacture method of thin type press key panel as claimed in claim 12 is characterized in that, the interior supporting body of described first die cavity in order to the shaping key panel, and second die cavity protrudes from the button on supporting body surface in order to shaping.
14. the manufacture method of thin type press key panel as claimed in claim 12 is characterized in that, the lines layer is established in described first and second die cavity bottom surface.
15. the manufacture method of thin type press key panel as claimed in claim 14 is characterized in that, described lines layer is any of concentric circles, vertical bar line or Archimedian helix.
16. the manufacture method of thin type press key panel as claimed in claim 10 is characterized in that, establishes the lines layer on the bottom surface of first die cavity of described a step, described lines layer is any of concentric circles, vertical bar line or Archimedian helix.
17. the manufacture method of thin type press key panel as claimed in claim 10 is characterized in that, establishes a lines layer on the pattern of the corresponding button literal in the bottom surface of first die cavity of described a step, numeral, various symbols.
18. the manufacture method of thin type press key panel as claimed in claim 17 is characterized in that, described lines layer is any of concentric circles, vertical bar line or Archimedian helix.
19. the manufacture method of thin type press key panel as claimed in claim 10 is characterized in that, the colloid of described b step is a UV-cured resin.
20. the manufacture method of thin type press key panel as claimed in claim 10 is characterized in that, the carrier of described c step is the polycarbonate film transparent material.
21. the manufacture method of thin type press key panel as claimed in claim 10 is characterized in that, described d step is to utilize roller roll extrusion on carrier surface, and colloid is filled in first and second die cavity, allows carrier be covered on the colloid simultaneously.
22. the manufacture method of thin type press key panel as claimed in claim 10 is characterized in that, the aluminum metal level of the light transmittance 40% of institute's film forming of described f step.
23. the manufacture method of thin type press key panel as claimed in claim 10 is characterized in that, the background color layer of described g step is a black ink.
24. the manufacture method of thin type press key panel as claimed in claim 10 is characterized in that, the function color layers film forming of described h step is on the pattern of the dial key of Openworks shape and end key.
25. the manufacture method of thin type press key panel as claimed in claim 10 is characterized in that, shaping applying glue on the font color laminar surface of described i step.
26. the manufacture method of thin type press key panel as claimed in claim 10 is characterized in that, the elastic layer of described j step forms the convex body of support portion and corresponding button.
CN2007100888268A 2007-03-28 2007-03-28 Method for preparing thin type press key panel Expired - Fee Related CN101276698B (en)

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Application Number Priority Date Filing Date Title
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CN101276698B CN101276698B (en) 2010-11-10

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101901709A (en) * 2010-07-28 2010-12-01 深圳市根源硅胶有限公司 Method for manufacturing silica gel keyboard
CN101909097A (en) * 2010-07-06 2010-12-08 惠州Tcl移动通信有限公司 Touch screen, mobile phone employing same and production method thereof
CN102056434A (en) * 2009-10-28 2011-05-11 深圳富泰宏精密工业有限公司 Window, making method thereof and electronic device with window
CN103538265A (en) * 2013-10-29 2014-01-29 鑫永铨股份有限公司 Manufacturing method of fiber strengthened sheet material
CN109786151A (en) * 2019-01-30 2019-05-21 成都宏明双新科技股份有限公司 A kind of hot pressing aftertreatment technology of mobile phone volume key

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1061294C (en) * 1998-06-29 2001-01-31 旭丽股份有限公司 Method for making polyurethane key
EP1316978B1 (en) * 2001-11-28 2007-08-01 Polymatech Co., Ltd. Key sheet
EP1467389A4 (en) * 2001-12-28 2007-10-10 Nissha Printing Key sheet member and its production method
JP4017902B2 (en) * 2002-03-29 2007-12-05 ポリマテック株式会社 Film integrated key top
CN100399484C (en) * 2005-02-22 2008-07-02 广达电脑股份有限公司 Method for making key module

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102056434A (en) * 2009-10-28 2011-05-11 深圳富泰宏精密工业有限公司 Window, making method thereof and electronic device with window
CN101909097A (en) * 2010-07-06 2010-12-08 惠州Tcl移动通信有限公司 Touch screen, mobile phone employing same and production method thereof
CN101909097B (en) * 2010-07-06 2013-09-11 Tcl通讯(宁波)有限公司 Touch screen, mobile phone employing same and production method thereof
CN101901709A (en) * 2010-07-28 2010-12-01 深圳市根源硅胶有限公司 Method for manufacturing silica gel keyboard
CN101901709B (en) * 2010-07-28 2012-09-05 深圳市根源硅胶有限公司 Method for manufacturing silica gel keyboard
CN103538265A (en) * 2013-10-29 2014-01-29 鑫永铨股份有限公司 Manufacturing method of fiber strengthened sheet material
CN109786151A (en) * 2019-01-30 2019-05-21 成都宏明双新科技股份有限公司 A kind of hot pressing aftertreatment technology of mobile phone volume key

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