CN101275880A - Wet-type double clutch connecting device - Google Patents
Wet-type double clutch connecting device Download PDFInfo
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- CN101275880A CN101275880A CNA2007100562704A CN200710056270A CN101275880A CN 101275880 A CN101275880 A CN 101275880A CN A2007100562704 A CNA2007100562704 A CN A2007100562704A CN 200710056270 A CN200710056270 A CN 200710056270A CN 101275880 A CN101275880 A CN 101275880A
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Abstract
A wet type double-clutch connecting device is a dynamic drive connecting device of product detection, which is used for the wet type double-clutch performance test of an automated derailleur. The input shaft of the device is opened a castellated groove castellated-connected to the input end of the wet type double-clutch. The two ends of the shell are arranged with input end shell and output end shell using the sealed points to seal; the central pore of the input end shell is gap-cooperated with the input shaft being sealed by a sealed ring; the sleeve is sleeve on the oil groove of the wet type double-clutch general output end; and the sleeve is opened control oil pores; the output end shell is opened with control oil pores and the cooling, lubricating oil pores; the output end shell is sealed by an output end cover; the output shaft comprises the first output shaft and the second output shaft respectively castellated-connected to wet type double-clutch general output end. The invention can enhance the test precision of the torque converter, and simplify the preparing process of the test. The preparation cost is low and the performance is significantly enhanced.
Description
Technical field
Wet-type double clutch connecting device is the performance test that is used for the wet-type dual-clutch assembly of DCT (DSG) automatic transmission, the power transmission connecting mechanism that product detects, and belongs to vehicle test and detection range.
Background technology
At present, along with the fast development of trailer reversing robotization, automatic gearbox is just presenting flourish trend.The electric control mechanical type automatic speed variator (AMT) that present automatic gearbox mainly contains hydraulic mechanical type automatic transmission (AT), buncher (CVT) and exerting both at home and abroad in recent years to study.The particularly development of electric control mechanical type automatic speed variator because it has the advantage of the existing manual transmission production investment of the desired high fuel economy of present automobile industry development, low emission and protection, has been subjected to the attention of each big automobile factory.
Yet, in development research, also found its some shortcomings gradually to electric control mechanical type automatic speed variator, its principle of work has determined it at first to want cut-off clutch in shift process, then variator is plucked neutral, block selecting again, gearshift, last engaging clutch.Like this, when after the clutch separation before clutch coupling engages again again, the power of engine can not be passed to wheel and go the powered vehicle operation, so produced the interruption of transmission of power in the shift process, vehicle certainly leads to retarded velocity, the gearshift time is long, brings adverse effect for the acceleration, comfortableness etc. of vehicle.
DCT (DSG) automatic transmission has two clutch couplinges, in gearshift procedure, two clutch couplinges all participate in work, the engaging process of the detachment process of the clutch coupling of working and the clutch coupling that will work carries out simultaneously, therefore power output is not interrupted, improve gear shifting quality greatly, obtained application more and more widely.The wet-type dual-clutch assembly is the main topworks of DCT (DSG) automatic gearbox gear shifting process, belongs to critical component, is absolutely necessary and test in each links such as the exploitation of wet-type dual-clutch assembly, production.This device is exactly the power transmission connecting mechanism that detects according to the performance test of this requirement exploitation, product.
Summary of the invention
The difference of wet-type dual-clutch assembly and conventional dry clutch coupling is that friction disc is two groups of multi-discs, and two power outputs are arranged.During real work, the wet-type dual-clutch assembly is sealed in automatic transmission inside, and friction disc is immersed in the lubricating oil.Performance test, the product of making the wet-type dual-clutch assembly detect, and can not be placed on the car load and do, and that can make experimentation too complicated, and testing expenses increase greatly, also do not meet development process.Therefore must simulate the actual working environment of this assembly, design one cover power transmission connecting mechanism is to carry out bench test easily.The objective of the invention is to for addressing the above problem, it is Wet-type double clutch connecting device that a kind of power coupling arrangement that is used for the test of wet-type dual-clutch assembly is provided.
Above-mentioned purpose of the present invention is achieved in that accompanying drawings is as follows:
Wet-type double clutch connecting device of the present invention comprises input shaft 1, output shaft, housing 3 and sleeve 4; Have the spline that is connected with wet-type dual-clutch input end spline on the said input shaft 1; Said housing 3 two ends are equipped with input end housing 2 and output end housing 5 and are adopted the seal point sealing, and the center pit and the input shaft 1 of input end housing 2 are clearance fit, and seal by O-ring seal; Said sleeve 4 is sleeved on the oil groove of wet-type dual-clutch assembly output terminal, has the control oilhole on it, and output has the control oilhole corresponding with sleeve 4 and cooling, oil passage on the end housing 5, and output end housing 5 is by 7 sealings of output end cap; Said output shaft comprises first output shaft 6 and second output shaft 9 that links to each other with two splined hub of wet-type dual-clutch assembly output terminal respectively.
Said first output shaft 6 is a quill, and the one end links to each other with a splined hub of wet-type dual-clutch assembly output terminal, and the other end links to each other with wheel of the law dish 8, and wheel of the law dish 8 links to each other with shaft coupling again; Second output shaft 9 is a solid shaft, and the one end links to each other with another splined hub of wet-type dual-clutch assembly output terminal, and the other end directly links to each other with shaft coupling 8.Open a seal groove on second output shaft, by realizing sealing between the O-ring seal and first output shaft.
Said sleeve 4 is a copper sheathing, and it and wet-type dual-clutch assembly output terminal are clearance fit.
This product has following characteristics as power transmission and hydraulic channel in process of the test:
1, simple in structure, this device has replaced various variators and powerdriven bindiny mechanism in process of the test, has reduced the complexity of structure greatly, is convenient to so very much production and processing and test installation.Thereby reduction experimentation cost has improved test efficiency.
2, can improve test accuracy, because this apparatus structure is small and exquisite, easily processing, axially span is short, has reduced the distortion that produces because of self gravitation.
3, oil circuit is succinctly unobstructed, and the leakage link is few, has effectively avoided the leakage of the pressure oil of each link in the test.
4, easy to connect, the front and back of transmission shaft all are that the key connection is connected with wheel of the law dish, so can be applied to test very easily.
5, versatility is good, only needs relative dimensions is carried out the test that convergent-divergent just can be applied to various double clutches.
Description of drawings
Fig. 1 is main element figure of the present invention;
Fig. 2 adopts double clutch test platform structure synoptic diagram of the present invention.
Among the figure: 1. input shaft 2. input end housings 3. housings 4. sleeves 5. output end housings 6. first output shafts (quill) are 7. exported end cap 8. wheel of the law dishes 9. second output shafts 10. motors 11. inertial flywheels 12. speed probes 13. double clutch chambers 14. coupling arrangements 15. double clutch assemblies 16. shaft joints 17. torque sensors 18. and are loaded flywheel 19. detents 20. pressure transducers 21. oil pump systems
Embodiment
Further specify particular content of the present invention below in conjunction with shown in the accompanying drawing 1.
In the course of the work, whole double clutch assembly is fixed in the coupling arrangement inside of sealing by input and output shaft, so the coupling arrangement sealing must guarantee.Coupling arrangement is fixed on the experiment table by anchor clamps again.Accompanying drawing 1 provides the main element of coupling arrangement.
1 is input shaft, and the keyway of blooming on the axle is connected with wet-type dual-clutch input end spline, and splining is connected with the power intake key.
2 are the input end housing, on the input end housing center pit are arranged, and hole and input shaft are clearance fit, open 2 seal grooves on the hole wall, add O-ring seal in 2 seal grooves.Six little unthreaded holes have also been opened at input end housing edge, to install and fix screw.
3 is housing, and two groups of threaded holes are opened in both sides, six every group, and corresponding with the unthreaded hole of importing, export on the end housing, to install and fix screw.Seal with sealing gasket between housing and input, output end housing.
4 is sleeve, and it is enclosed within on the oil groove of wet-type dual-clutch assembly output terminal when work.Two oil grooves are arranged on the wet-type dual-clutch assembly output terminal, have oilhole on the groove, the pressure oil that is used to control two clutch couplinges enters thus.Wet-type dual-clutch assembly rotation during test, whole coupling arrangement comprises that sleeve maintains static, sleeve will form the oil pocket of two sealings with the oil groove of wet-type dual-clutch assembly output terminal.Open two control oilholes on the sleeve, guide screw line on the oilhole, oil pipe and oilhole are with being threaded, and oil pipe also plays the fixed muffle effect except discharge pressure oil.The machining precision of sleeve is higher, and it and double clutch assembly are clearance fit, and the gap is 0.01mm, adopts the wear-resisting needs of copper adaptation.
5 are the output end housing, open two control oilholes and cooling, oil passage on the shell, two control oilholes on two controls oilhole and the sleeves are corresponding, and an oil passage is positioned at outside two control oilholes, and cooling, the lubricating oil of wet-type dual-clutch assembly here provide.Output end housing front edge is opened the hexad unthreaded hole, and to install and fix screw with housing is fixed, back edge is opened the hexad threaded hole, to install and fix screw and to export end cap and fix.Between housing and output end housing, seal with sealing gasket between output end housing and output end cap.
6 is first output shaft (quill), the keyway of blooming on the axle links to each other with a splined hub of wet-type dual-clutch assembly output terminal, splining links to each other with the method wheel disc, and in two power outputs of wet-type dual-clutch assembly finally exports through shaft joint by wheel of the law dish through quill like this.Have two seal grooves on first output shaft, add O-ring seal on the groove, and realize sealing between the wet-type dual-clutch assembly.
7 for the output end cap, opens two seal grooves on the center hole wall of lid, adds between the O-ring seal and first output shaft to seal.The hexad unthreaded hole is opened at output end cap edge, fixes with the output end housing to install and fix screw.
8 is the method wheel disc, splines on the dish to link to each other with first output shaft, and for cooperating first outputting power usefulness, size decide according to concrete testing table, and direct and shaft joint directly is screwed and gets final product in the real work.
9 is second output shaft, and this is a solid shaft.The keyway of blooming on the axle links to each other with another splined hub of wet-type dual-clutch assembly output terminal, and splining links to each other with shaft coupling, and another in two power outputs of wet-type dual-clutch assembly exported thus.Open a seal groove on second output shaft, add and realize sealing between the O-ring seal and first output shaft.
Following embodiment is that this Wet-type double clutch connecting device output terminal links to each other with dynamometer machine, carries out an example of wet-type dual-clutch assembly test, and concrete the connection with the experiment work process consulted Fig. 2:
In the experimentation, the wet-type dual-clutch assembly is fixed in the coupling arrangement inside of sealing, forms wet-type dual-clutch assembly chamber 13 with Wet-type double clutch connecting device.Motor 10 is passed to power by inertial flywheel 11 input shaft of wet-type dual-clutch chamber as propulsion system.Speed probe 12 is noted the input speed of motor, the torque and the rotating speed that are obtained importing by the working curve of motor.The actual motor that adopts can directly provide the torque and the rotating speed of input, and speed probe 12 just guarantees versatility.The input shaft of Wet-type double clutch connecting device 14 is passed to wet-type dual-clutch assembly 15 with the power of motor 10 and is imported as power.Oil pump systems comprises pressure source, oil pressure regulator, oil temperature regulator, control the duty of two wet clutches of wet-type dual-clutch assembly 15 respectively via two hydraulic oil controls of pressure transducer 20 outputs that experimental record is provided, a low pressure oil is cooled off, is lubricated, and guarantees the condition of work of wet-type dual-clutch assembly 15.Because Fig. 2 is a synoptic diagram, oil return circuit does not mark.Wet-type dual-clutch assembly 15 provides two different power outputs when two different clutch couplinges are worked, two one of different power outputs are passed through shaft joint 16 through solid output shaft and are exported, another is that quill 6 is also exported by shaft joint 16 through first output shaft, and the power output of shaft joint 16 is arbitrary wet clutch power output of work this moment.The output of this power is linked to each other the torque rotary speed that can obtain exporting as experimental record with dynamometer machine.For mating with the test standard of wet clutch GB, Fig. 2 is with reference to GB wet clutch test standard GB/T 15141-94, behind shaft joint 16, add torque sensor 17 and measure the output torque, load the moment of inertia of flywheel 18 when guaranteeing to test, add detent 19 brakings at the end of experiment table.
Claims (3)
1, a kind of Wet-type double clutch connecting device is characterized in that: it comprises input shaft (1), output shaft, housing (3) and sleeve (4); Have the spline that is connected with wet-type dual-clutch input end spline on the said input shaft (1); Said housing (3) two ends are equipped with input end housing (2) and output end housing (5) and are adopted the seal point sealing, and the center pit and the input shaft (1) of input end housing (2) are clearance fit, and seal by O-ring seal; Said sleeve (4) is sleeved on the oil groove of wet-type dual-clutch assembly output terminal, has the control oilhole on it, has control oilhole corresponding with sleeve (4) and cooling, oil passage on the output end housing (5), and output end housing (5) is by output end cap (7) sealing; Said output shaft comprises first output shaft (6) and second output shaft (9) that links to each other with two splined hub of wet-type dual-clutch assembly output terminal respectively.
2, Wet-type double clutch connecting device according to claim 1, it is characterized in that: said first output shaft (6) is quill, the one end links to each other with a splined hub of wet-type dual-clutch assembly output terminal, the other end links to each other with method wheel disc (8), and method wheel disc (8) links to each other with shaft coupling again; Second output shaft (9) is a solid shaft, and the one end links to each other with another splined hub of wet-type dual-clutch assembly output terminal, and the other end directly links to each other with shaft coupling (8).Open a seal groove on second output shaft, by realizing sealing between the O-ring seal and first output shaft.
3, Wet-type double clutch connecting device according to claim 1 is characterized in that: said sleeve (4) is a copper sheathing, and it and wet-type dual-clutch assembly output terminal are clearance fit.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CNA2007100562704A CN101275880A (en) | 2007-11-05 | 2007-11-05 | Wet-type double clutch connecting device |
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CNA2007100562704A CN101275880A (en) | 2007-11-05 | 2007-11-05 | Wet-type double clutch connecting device |
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CN101275880A true CN101275880A (en) | 2008-10-01 |
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CNA2007100562704A Pending CN101275880A (en) | 2007-11-05 | 2007-11-05 | Wet-type double clutch connecting device |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101532909A (en) * | 2009-04-13 | 2009-09-16 | 无锡市丰润科技有限公司 | Improved fast docking device for test board of automatic gear-box |
CN102431438A (en) * | 2011-11-10 | 2012-05-02 | 中国第一汽车股份有限公司 | Double-motor deep hybrid power system |
CN103335784A (en) * | 2013-06-26 | 2013-10-02 | 安徽江淮汽车股份有限公司 | Tool for measuring dynamic unbalance value of nested wet-type double clutch |
CN104149599A (en) * | 2014-08-14 | 2014-11-19 | 刘峰 | Multistage variable-speed electric hub |
CN108776021A (en) * | 2018-03-30 | 2018-11-09 | 安徽江淮汽车集团股份有限公司 | The detection device of wet-type dual-clutch assembly |
CN110879146A (en) * | 2019-11-28 | 2020-03-13 | 安徽江淮汽车集团股份有限公司 | Wet-type double-clutch oil stirring detection method, tool, device and system |
-
2007
- 2007-11-05 CN CNA2007100562704A patent/CN101275880A/en active Pending
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101532909A (en) * | 2009-04-13 | 2009-09-16 | 无锡市丰润科技有限公司 | Improved fast docking device for test board of automatic gear-box |
CN101532909B (en) * | 2009-04-13 | 2013-10-16 | 无锡市丰润科技有限公司 | Improved fast docking device for test board of automatic gear-box |
CN102431438A (en) * | 2011-11-10 | 2012-05-02 | 中国第一汽车股份有限公司 | Double-motor deep hybrid power system |
CN103335784A (en) * | 2013-06-26 | 2013-10-02 | 安徽江淮汽车股份有限公司 | Tool for measuring dynamic unbalance value of nested wet-type double clutch |
CN103335784B (en) * | 2013-06-26 | 2015-04-08 | 安徽江淮汽车股份有限公司 | Tool for measuring dynamic unbalance value of nested wet-type double clutch |
CN104149599A (en) * | 2014-08-14 | 2014-11-19 | 刘峰 | Multistage variable-speed electric hub |
CN108776021A (en) * | 2018-03-30 | 2018-11-09 | 安徽江淮汽车集团股份有限公司 | The detection device of wet-type dual-clutch assembly |
CN110879146A (en) * | 2019-11-28 | 2020-03-13 | 安徽江淮汽车集团股份有限公司 | Wet-type double-clutch oil stirring detection method, tool, device and system |
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