CN101275809A - Web guide roller, web guide device, and method for guiding web - Google Patents

Web guide roller, web guide device, and method for guiding web Download PDF

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Publication number
CN101275809A
CN101275809A CNA2008100876246A CN200810087624A CN101275809A CN 101275809 A CN101275809 A CN 101275809A CN A2008100876246 A CNA2008100876246 A CN A2008100876246A CN 200810087624 A CN200810087624 A CN 200810087624A CN 101275809 A CN101275809 A CN 101275809A
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CN
China
Prior art keywords
tablet
guide roller
web guide
outer periphery
peripheral groove
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CNA2008100876246A
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Chinese (zh)
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CN101275809B (en
Inventor
冲崎建
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Fujifilm Corp
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Fujifilm Corp
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Publication of CN101275809A publication Critical patent/CN101275809A/en
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Publication of CN101275809B publication Critical patent/CN101275809B/en
Expired - Fee Related legal-status Critical Current
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H27/00Special constructions, e.g. surface features, of feed or guide rollers for webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00Parts for transporting or guiding the handled material
    • B65H2404/10Rollers
    • B65H2404/13Details of longitudinal profile
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00Parts for transporting or guiding the handled material
    • B65H2404/10Rollers
    • B65H2404/13Details of longitudinal profile
    • B65H2404/131Details of longitudinal profile shape
    • B65H2404/1311Undulations, wavy shape

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  • Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
  • Moulding By Coating Moulds (AREA)
  • Medicinal Preparation (AREA)

Abstract

A web guide roller for guiding a web includes a cylindrical crude tube, a nickel plating layer and a chrome plating layer on an outer periphery of the crude tube. Downward depressions and peripheral grooves are formed on the web guide roller. The peripheral grooves are formed along the peripheral direction of the web guide roller. The downward depressions are formed by blast processing onto the nickel plating layer with use of glass beads of an average particle diameter of at least 0.2 mm and at most 1 mm. The average depth D 1 of the downward depressions is between 0.005 mm and 0.05 mm. The depth D 2 of the peripheral grooves is between 0.005 mm and 1 mm. The pitch P between the peripheral grooves is between 0.1 mm and 2 mm.

Description

The method of Web guide roller, web guide device and guiding web
Technical field
The present invention relates to a kind of Web guide roller that is used to keep and guide flexible band-sample carrier (hereinafter referred to as " tablet "), and the method that relates to a kind of web guide device and a kind of guiding web, described Web guide roller is along predetermined feed path continuous feed, and the cylindrical exterior periphery at it keeps tablet simultaneously.
Background technology
Recently, along with the market expansion of LCD, to the increase in demand of tri cellulose acetate membrane (hereinafter referred to as " TAC film "), described TAC film is used for the protection mould of the polarizer of LCD.Therefore, solution casting apparatus many trials have been carried out, to improve the productivity ratio of TAC film.
In solution casting apparatus, with continuous curtain coating carrier for example the coating solution on the casting belt etc. as raw material peel off from carrier, then it is carried out drying and handles, to form continuous TAC film (hereinafter referred to as " tablet ").In order to improve the productivity ratio of TAC film, must quicken the charging rate of tablet, and reduce the thickness of tablet.
Yet the acceleration of tablet charging rate causes following point.Manyly be used on feedstock direction keeping and the Web guide roller of guiding web is placed in solution casting apparatus with the interval of being scheduled to.When tablet guides by Web guide roller, between tablet and Web guide roller, be tending towards sucking air.The amount of inhaled air increases by quickening the tablet charging rate.
On the other hand, the rigidity of tablet reduces by the thickness that reduces tablet, and is easy to form wrinkle on tablet.Therefore, must reduce tension force on the tablet that is applied to charging.If tension force reduces during the charging tablet, then the amount of inhaled air increases between tablet and Web guide roller.
When the amount of inhaled air between tablet and the Web guide roller increases by quickening tablet charging rate and minimizing material thickness, it is unstable that contact between tablet and the Web guide roller becomes, thereby cause the slippage of tablet on Web guide roller, so that defective, for example scratch and stretching wrinkle appear on tablet.
In order to overcome the above problems, openly announce among 08-175727 and the 10-77146 in the disclosed bearing roller at Japan Patent, on the outer surface of this bearing roller, be formed with groove and protrusion, so that inhaled air between tablet and the thrust is discharged in the groove.In addition, announce openly among the 2003-146505 that at Japan Patent in the disclosed Web guide roller, small items for example bead is injected on the outer surface of roller, on the outer surface of roller, to form small plane or smooth and sunk part.The air that has been inhaled in the tablet is released in the sunk part, thereby can suppress the appearance of the lip-deep scratch of tablet, surface transfer and wrinkle.
Yet, announce openly that at Japan Patent disclosed bearing roller among 08-175727 and the 10-77146 is used to be carried on the coating materials sheet with the drying before the coating of function section bar material, for example plastic sheet and paper.Therefore, bearing roller has bigger tablet confining force, but during charging immediately, the surface transfer can occur on tablet after tablet is by functional material curtain coating or coating.
Simultaneously, Japan Patent announces that openly the problem that disclosed roller exists among the 2003-146505 is that the tablet confining force depends on the tablet charging rate and changes.Therefore, when quickening the tablet charging rate, the air that is drawn in the tablet can not fully be discharged in the sunk part, thus tablet slippage on Web guide roller.
Summary of the invention
The method that an object of the present invention is to provide a kind of Web guide roller, tablet feed arrangement and be used for guiding web.This Web guide roller can keep and guiding web, and do not cause defective for example shift on scratch, stretching wrinkle, surface and tablet on wrinkle, even and when quickening the tablet charging rate, and when reducing material thickness, also the tablet confining force is maintained the constant level that does not rely on the tablet charging rate.
Web guide roller according to the present invention is mounted with the approximate circle tubular roll body with outer periphery, is formed with a plurality of peripheral groove and small recess (depression) on described outer periphery.Peripheral groove forms along the peripheral direction of the outer periphery of roll body, and has the 0.005mm and the degree of depth of 1mm at least at the most.Roll body axially on peripheral groove between spacing be 0.1mm and 2mm at least at the most.Small recess is formed between the adjacent peripheral groove, and is connected to each other.
According to a preferred embodiment of the invention, the width of peripheral groove is 0.1mm and 0.5mm at least at the most.On the other hand, the mean depth of small recess is 0.005mm and 0.05mm at least at the most.In order to form small recess, be of a size of at least 0.2mm and at the most the small items of 1mm be ejected on the outer periphery of roll body.
Preferably Web guide roller is placed in the tablet feed arrangement, described tablet feed arrangement has the supply source that is used to supply with band-sample sheet, and maintenance and charging tablet.
Root is invented at all, because sucking the air that enters into Web guide roller when the charging tablet is released by peripheral groove and small recess, therefore even when quickening the tablet charging rate maybe when the minimizing material thickness, Web guide roller is also guaranteed can keep and guiding web, and does not form the wrinkle owing to the slippage of tablet on tablet.In addition, the width by regulating peripheral groove and the size of the degree of depth and small recess just can prevent by the defective on the tablet of Web guide roller institute charging for example scratch, stretching wrinkle and surface transfer.
Description of drawings
When read in conjunction with the accompanying drawings, from the following detailed description of preferred embodiment, above and other theme of the present invention and benefit will become obviously, and described embodiment only provides by example, thereby does not limit the present invention.In the accompanying drawings, the similar reference number among all figure refers to similar or corresponding part, and wherein:
Fig. 1 is the schematic diagram of solution casting apparatus;
Fig. 2 is the perspective view that is placed in the Web guide roller in the drying device of solution casting apparatus;
Fig. 3 A to 3E is the partial cross sectional view that shows the technology of making Web guide roller;
Fig. 4 is the partial cross sectional view of the outer periphery of the Web guide roller shown in Fig. 2; With
Fig. 5 is in Web guide roller of the present invention and at the figure of the relation curve that only has tablet confining force in the Web guide roller of lower concave part and tablet charging rate.
The specific embodiment
Below, describe the preferred embodiments of the invention in detail.Yet the present invention is not limited only to embodiment described herein.
In Fig. 1, in solution casting apparatus 10, on the casting belt 14 that the coating 13 that contains polymer 11 and solvent 12 is in operation from casting head 15 continuous curtain coatings, on casting belt 14, to form casting films 16.By from the dry air that is placed in the drying tube 17 on the casting belt 14 with casting films 16 dryings, solvent gas is from casting films 16 evaporation then.When casting films 16 obtain from-when supporting character, casting films 16 is peeled off from casting belt 14 as wet film 20, and is fed to stenter 21., and on its width, stretch wet film 20 dryings by stenter 21, to obtain film 22.The film 22 that comes out from stenter 21 is fed to drying device 23, and dry.Subsequently, film is reeled from drying device 23 discharges and by up-coiler 24.
The film of producing 22 is that average degree of acetylation is 58.0% to 62.5% cellulose ester membrane, and has 0.3m at least and width, at least 2 μ m and the thickness of 200 μ m and the surface roughness more than the 0.5nm at the most of 3m at the most.
As shown in Figure 2, in drying device 23, be mounted with a lot of Web guide rollers 31, with the continuous film 30 (hereinafter referred to as " tablet ") of guiding continuous feed.Web guide roller 31 constitutes with the roll body 32 of guiding web 30 and the axle 33 that is assemblied in the two ends of roll body 32 by being used to keep.Roll body 32 forms by various technologies (referring to Fig. 3 A to 3E) being applied to aluminium cylinder 35 (hereinafter referred to as " rough pipe (crudetube) ", referring to Fig. 3), so that stable tablet charging ability to be provided.Roll body is not limited to made of aluminum, and can for example iron, stainless steel or carbon fibre reinforced plastic (CFRP) are made by other material.
Following processing technology is applied to roll body 32.As shown in Fig. 3 A, on the outer periphery of rough pipe 35, form nickel coating 36 with predetermined thickness.Then, as shown in Fig. 3 B, on the surface of nickel coating 36, use air blast technology as the bead (not shown) of 0.2mm to 1mm by using average grain diameter.By this air blast technology, the downward recess 41 that in nickel coating 36, has formed a plurality of flanges that make progress 40 and had approximate hemispherical shape.Most overlapped to lower concave part 41, and each overlapping part forms interconnective groove.
Except that nickel, Fe, Cu etc. can be used on pipe 35, electroplating.In addition, in air blast technology, small object for example silica sand and Ceramic Balls can replace bead to use.In addition, downward recess can not only have approximate hemispherical shape, can also have approximate polygon conical in shape.
Secondly, as shown in Fig. 3 C, form a plurality of peripheral groove 42 along the peripheral direction of rough pipe 35 with predetermined spacing by well-known groove formation method.In this embodiment, although each peripheral groove 42 is its bottom triangular grooves for the cross section of sub-elliptical, it can have the cross section of approximate half-circular.
After peripheral groove 42 forms, as shown in Fig. 3 D, on the surface of nickel coating 36, apply the chromium plating of predetermined thickness with flange 40 upwards, downward recess 41 and peripheral groove 42.Thereby, on nickel coating 36, form chromium coating 44.Thereafter, as shown in Fig. 3 E, the surface of polishing chromium coating 44, with removal some parts corresponding to the recessed edge 40 that makes progress in chromium coating 44, thereby at the formation of the position except that downward recess 41 and peripheral groove 42 smooth 46.Glossing is undertaken by using emery cloth or sand paper, polishing wheel etc.Except that chromium plating, can on the surface of nickel coating, use hard material by sprayed ceramic etc.
Carry out these the various technologies shown in Fig. 3 A to 3E, so that following condition to be provided.The mean depth D1 of as shown in Figure 4, downward recess 41 is 0.005mm and 0.5mm at least at the most.If mean depth D1 is less than 0.005mm, then only discharge a spot of when the charging tablet inhaled air, and the tablet confining force reduces.Simultaneously, if mean depth D1 surpasses 0.05mm, then becoming is difficult to form recess.Make thing worse be, when the degree of depth increased, the area of recess became bigger, the result causes the surface to be shifted on the tablet of charging.
Simultaneously, the depth D 2 of peripheral groove 42 is 0.005mm and 1mm at least at the most, and the spacing P between the peripheral groove 42 is 0.1mm and 2mm at least at the most.Because depth D 2 is set to 0.005mm at least, so the inhaled air when the charging tablet of appropriate amount is released, and tablet 30 is kept by suitable confining force.Thereby, on tablet, do not produce for example wrinkle of defective.On the other hand, if depth D 2 greater than 1mm, technology undesirably becomes the difficulty.
The width D 3 of peripheral groove 42 is 0.1mm and 0.5mm at least at the most.Because width D 3 is set at 0.5mm at the most, even treat that the tablet of charging is extremely thin, the defective that does not also occur on the tablet 30 for example shifts and wrinkle on the surface.Simultaneously, if make width D 3 less than 0.1mm, then becoming is difficult to make Web guide roller 31.Can control confining force by the area ratio/occupancy ratio of regulating smooth 46 for tablet 30.In this embodiment, as actual value, the area ratio/occupancy ratio of smooth 46 can and be less than 100% at least 0%, and preferred 40 to 70%.
When satisfying these conditions, to compare with the prior art roller, Web guide roller 31 obtains following advantageous effects.For example, among the prior art roller, the roller that only provides downward recess 41 has shown tablet charging rate dependence, and when quickening to be used for the charging rate of tablet 30, can not discharge enough air that has been inhaled in the charging of tablet.Therefore, the confining force to tablet 30 reduces.In contrast to this, even when quickening the charging rate of tablet 30, Web guide roller 31 of the present invention also can discharge the air that can not only fully discharge by downward recess 41 by peripheral groove 42.Therefore, the tablet confining force of Web guide roller 31 can remain unchanged, no matter and the acceleration of tablet charging rate.Therefore, charging tablet 30, and not slippage on Web guide roller 31.
In Fig. 5, curve Figure 50 shows the tablet confining force of the of the present invention Web guide roller 31 relative with the charging rate of tablet 30.Simultaneously, curve Figure 51 shows the tablet confining force of the roller that only have downward recess (hereinafter referred to as " conventional Web guide roller ") relative with the charging rate of tablet 30.Wherein, Web guide roller 31 of the present invention and conventional Web guide roller have the area ratio/occupancy ratio of identical smooth.As shown in curve Figure 50 and 51, when the charging rate of tablet 30 is hanged down (for example charging rate S), the tablet confining force of Web guide roller 31 and conventional Web guide roller is approximately identical.When quickening the charging rate of tablet 30, the tablet confining force of conventional Web guide roller reduces rapidly, and the tablet confining force of Web guide roller 31 maintains constant value, and does not reduce.Therefore, the speed dependence of tablet confining force is ineffective for Web guide roller 31 of the present invention, and even when with high speed charging tablet 30, also can guarantee to keep and guiding webs 30 by Web guide roller 31.
In the present embodiment,, also the present invention can be applied to the equipment Web guide roller in the stenter for example that is placed in other although described Web guide roller in the drying device that is placed in solution casting apparatus.The present invention can be applied to and not only be placed in solution casting apparatus, and be placed in Web guide roller in other the production equipment.
In this embodiment, although with continuous cellulose acylate film as tablet, can also use flexible belt-sample material, or the band sample object that this flexible belt-sample material is used as base material and has machined layer thereon.Flexible belt-sample material is made by following material: plastic foil, for example PETG, polyethylene-2,6-naphthalate, polyvinyl chloride, poly-inclined to one side vinylidene chloride, Merlon, polyimides, polyamide etc.; Paper; Coating or lamination have the α-polyolefin paper of polyethylene, polypropylene and ethylene-butene copolymer for example with 2 to 10 carbon numbers; And metal forming, for example aluminium, copper and tin.
[EXPERIMENTAL EXAMPLE]
The effect of the Web guide roller in the present embodiment is illustrated by EXPERIMENTAL EXAMPLE.In this EXPERIMENTAL EXAMPLE, the structure of Web guide roller is determined as follows with the condition that is used for the charging tablet:
1) apply the nickel plating that thickness is 100 μ m on the outer periphery of rough pipe, described rough pipe is that the aluminium cylinder of 10cm forms by the external diameter of Web guide roller specification.By use average grain diameter be the bead of 800 μ m to 900 μ ms to the surface of this nickel plating carry out air blast technology, thereby form a plurality of downward recess of approximate half-spherical form thereafter.Then, on the outer periphery of rough pipe, bottom its peripheral direction formation, be a plurality of triangular grooves of sub-elliptical shape.Surface with downward recess and groove is applied the chromium plating that thickness is 40 μ m, with the finishing outer periphery.Thereafter, by the surface of polishing wheel polishing chromium plating, to remove downward recess and the position groove formation smooth.By this series of processes, downward recess 41 as shown in Figure 4, peripheral groove 42 and smooth 46 have been formed.The mean depth D1 of downward recess 41 is set at 0.007mm (the Rz value of the measuring distance of 2.5mm), the depth D 2 and the spacing P of peripheral groove 42 is set at 0.005mm and 1mm at the most at least respectively, and 0.1mm and 2mm at least at the most.Simultaneously, the area ratio/occupancy ratio with the smooth in the surface area of roll body 32 46 is set at 50%.
2) be that the cellulose triacetate of 40 μ m is as tablet with thickness.
3) about the tablet operating condition, tablet tension force is set in 34kg/m, the tablet cornerite is set in 30 °, and the tablet charging rate is set at 20m/ minute and 400m/ minute at the most at least.
When the Web guide roller charging tablet, observe and estimate as the charging ability (surface quality of tablet) of above-mentioned prepared Web guide roller.At first, when the depth D 2 of peripheral groove during less than 0.005mm, inhaled air can not fully discharge in charging tablet time institute, and tablet slippage on Web guide roller.On the other hand, by Web guide roller and the downward recess roller comparison of prior art, estimate the speed dependence of the tablet confining force of roller with this EXPERIMENTAL EXAMPLE.The result, when the tablet charging rate reaches at least more than 100m/ minute, the tablet confining force of downward recess roller is almost lost, and the speed dependence of tablet confining force is ineffective in Web guide roller of the present invention, and even under the high speed charging tablet also fully kept.
Although by with reference to the accompanying drawings, fully described the present invention via its preferred embodiment, various variations and change will be obvious for those skilled in the art.Thereby, unless these variations and change deviate from scope of the present invention, otherwise they should be interpreted as comprising in the present invention.

Claims (9)

1. one kind is used to keep and the Web guide roller of feeding belt-sample sheet, and described Web guide roller comprises:
Roll body with approximate circle tubular of outer periphery;
Be formed on a plurality of peripheral groove on the described outer periphery, described peripheral groove is settled along the peripheral direction of described outer periphery, and have the 0.005mm and the degree of depth of 1mm at least at the most, and with 0.1mm at least and at the most 2mm pitch arrangement described roll body axially on; With
A plurality of small recesses, described recess are formed between the adjacent described peripheral groove on the described outer periphery, and interconnect.
2. Web guide roller according to claim 1, wherein each described peripheral groove has 0.1mm and the width of 0.5mm at least at the most.
3. Web guide roller according to claim 1, the mean depth of wherein said small recess is 0.005mm and 0.05mm at least at the most.
4. Web guide roller according to claim 3, wherein will be of a size of at least 0.2mm and at the most the small items of 1mm be ejected on the described outer periphery, to form described small recess.
5. one kind is used to keep and the tablet feed arrangement of feeding belt-sample sheet, and described tablet feed arrangement comprises:
The supply source of described tablet; With
Web guide roller, described Web guide roller comprises:
Roll body with approximate circle tubular of outer periphery;
Be formed on a plurality of peripheral groove on the described outer periphery, described peripheral groove is settled along the peripheral direction of described outer periphery, and have the 0.005mm and the degree of depth of 1mm at least at the most, and with 0.1mm at least and at the most 2mm pitch arrangement described roll body axially on; With
A plurality of small recesses, described recess are formed between the adjacent described peripheral groove on the described outer periphery, and interconnect.
6. tablet feed arrangement according to claim 5, wherein each described peripheral groove has 0.1mm and the width of 0.5mm at least at the most.
7. tablet feed arrangement according to claim 5, the mean depth of wherein said small recess is 0.005mm and 0.05mm at least at the most.
8. tablet feed arrangement according to claim 7, wherein will be of a size of at least 0.2mm and at the most the small items of 1mm be ejected on the described outer periphery, to form described small recess.
9. method that is used to keep to be in the band-sample sheet of soft state with charging or has the pre--dry band-sample sheet of functional material coating said method comprising the steps of:
Described tablet is supplied to free roller from the tablet supply source;
Keep on feedstock direction and guide described tablet by described free roller, described free roller comprises the roll body of the approximate circle tubular with outer periphery, and is formed on a plurality of peripheral groove and small recess on the described outer periphery;
Wherein, described peripheral groove is settled along the peripheral direction of described outer periphery, and have the 0.005mm and the degree of depth of 1mm at least at the most, and with 0.1mm at least and at the most 2mm pitch arrangement described roll body axially on, and wherein, described small recess is formed between the adjacent described peripheral groove, and interconnects.
CN2008100876246A 2007-03-26 2008-03-25 Web guide roller, web guide device, and method for guiding web Expired - Fee Related CN101275809B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2007-078739 2007-03-26
JP2007078739 2007-03-26

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CN101275809A true CN101275809A (en) 2008-10-01
CN101275809B CN101275809B (en) 2011-06-22

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US (1) US20080237390A1 (en)
JP (1) JP2008266026A (en)
KR (1) KR20080087753A (en)
CN (1) CN101275809B (en)
TW (1) TW200848345A (en)

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CN107406289A (en) * 2015-04-07 2017-11-28 新能晋私人有限公司 Apparatus and method for improved evaporation drying
CN107826839A (en) * 2017-10-26 2018-03-23 浙江伟博包装印刷品有限公司 A kind of paper feed lengthened stroke device

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KR20080087753A (en) 2008-10-01
CN101275809B (en) 2011-06-22
US20080237390A1 (en) 2008-10-02
JP2008266026A (en) 2008-11-06
TW200848345A (en) 2008-12-16

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