Summary of the invention
The afterfinish method that the purpose of this invention is to provide a kind of industrial smoke filtering material is to solve the practical problem that existing method exists, the service life of improving filtering material.
The present invention be directed to the problem of the back arrangement coating liquid existence of existing filtering material, propose following scheme.
Adopt nanometer technology composite finishing method, at first preparation contains the coating liquid of nanometer or micron order material.With nanometer grade powder material and polytetrafluoroethyldispersion dispersion, silicone oil emulsion, fluorinated acrylate emulsion, mix by a certain percentage, through fully stirring, it is mixed.Add a certain amount of water again, be mixed with composite finishing liquid, be i.e. coating liquid.Then the filtering material of fiberglass needled mat or chemical fibre felt be impregnated in and carry out post processing in the coating liquid.Make the flue filtering material that the surface has nanometer or micro materials coated film.
1, the preparation of coating liquid
Formula for raw stock
The composition percentage by weight
The polytetrafluoroethyldispersion dispersion 15~30 of 60% content
The silicone oil emulsion 3~8 of 55% content
Fluorinated acrylate emulsion 1~3
Nanoscale or micron-sized powder material 0.5~10
Water 70
Compound method
Above-mentioned polytetrafluoroethyldispersion dispersion, silicone oil emulsion, fluorinated acrylate and nanometer or micron order material are placed in the dosage bunker, through fully stirring, it is mixed at normal temperatures and pressures.And then add entry, through fully stirring, make coating liquid again.
The powder body material that adopts is magnesium hydroxide, aluminium hydroxide, imvite, kaolin.Can adopt a kind of material in four kinds of materials or two or more composite materials in the use, its ratio of mixing mutually adopts weight ratio, is 0.5~3: 0.5~3.Powder body material can be that nanoscale also can be a micron order.
2, coating is handled
The filtrate that is adopted is: polyphenylene sulfide fibre Nomex or chemical fibre Nomex and fiberglass needled mat.Adopt conventional postfinishing process, through dipping-pressure rolling-technical process such as typing-press polish, make filter material surface form the body composite membrane above-mentioned filtrate, multiple securely on filtrate.
The inventive method is simple, and is easy to implement.Because contain nanometer or micron order material in the coating liquid, and these materials self have the heat absorption function, the heat resistance of the filtering material after the coating is greatly improved.Through the Nomex after the arrangement, its normal serviceability temperature can be brought up to 220 ℃ by undressed 160 ℃, and its instantaneous serviceability temperature can be brought up to 250~260 ℃ by undressed 190 ℃.In addition,, make the filtering material surface become smooth, be easy to deashing because the filter material surface coating contains nanometer or micron order material.Be alkaline matter because of nanometer or micron order material again, sulphur during filtration and in the flue gas and sulfur oxide chemically reactive.So make filtrate have the performance of gas phase desulfurization again.It is a kind of functional processing method of very good industrial smoke filtering material.Our experiments show that obviously improve the service life of the flue filtering material of handling through this method, easy-to-clean ash and gas phase desulfurization performance are very good.Make the user reduce production cost.
The present invention does not have accompanying drawing
The specific embodiment
Embodiment 1
The filtrate that is adopted is: the polyphenylene sulfide fibre Nomex.
The preparation of coating liquid
Formula for raw stock
The composition percentage by weight
The polytetrafluoroethyldispersion dispersion 20 of 60% content
The silicone oil emulsion 5 of 55% content
Fluorinated acrylate emulsion 2
Nanoscale or micron order magnesium hydrate powder 3
Water 70
Compound method
Above-mentioned polytetrafluoroethyldispersion dispersion, silicone oil emulsion, fluorinated acrylate and nanometer or micron order magnesium hydroxide are placed in the dosage bunker, through fully stirring, it is mixed at normal temperatures and pressures.And then add entry, through fully stirring, make coating liquid again.
Coating is handled
Adopt conventional postfinishing process, through dipping-pressure rolling-technical process such as typing-press polish, make filter material surface form the body composite membrane above-mentioned filtrate, multiple securely on filtrate.
Embodiment 2
The filtrate that is adopted is: fiberglass needled mat.
The preparation of coating liquid
Formula for raw stock
The composition percentage by weight
The polytetrafluoroethyldispersion dispersion 20 of 60% content
The silicone oil emulsion 5 of 55% content
Fluorinated acrylate emulsion 2
Nanometer or micron order imvite and kaolin mixed powder material 3
Water 70
Compound method
Above-mentioned polytetrafluoroethyldispersion dispersion, silicone oil emulsion, fluorinated acrylate and imvite and kaolinic composite material are placed in the dosage bunker, and the mixed proportion of kaolin and imvite is a weight ratio, and its ratio is 1: 2.Through fully stirring, it is mixed at normal temperatures and pressures.And then add entry, through fully stirring, make coating liquid again.
Coating is handled
Adopt conventional postfinishing process, through dipping-pressure rolling-technical process such as typing-press polish, make filter material surface form the body composite membrane above-mentioned filtrate, multiple securely on filtrate.
Embodiment 3
The filtrate that is adopted is: polyamide fibre 66 Nomexs.
The preparation of coating liquid
Formula for raw stock
The composition percentage by weight
The polytetrafluoroethyldispersion dispersion 20 of 60% content
The silicone oil emulsion 5 of 55% content
Fluorinated acrylate emulsion 2
Kaolin powder material 3
Water 70
Compound method
Above-mentioned polytetrafluoroethyldispersion dispersion, silicone oil emulsion, fluorinated acrylate and kaolin powder material are placed in the dosage bunker.Through fully stirring, it is mixed at normal temperatures and pressures.And then add entry, through fully stirring, make coating liquid again.
Coating is handled
Adopt conventional postfinishing process, through dipping-pressure rolling-technical process such as typing-press polish, make filter material surface form the body composite membrane above-mentioned filtrate, multiple securely on filtrate.
Embodiment 4
The filtrate that is adopted is: the terylene Nomex.
The preparation of coating liquid
Formula for raw stock
The composition percentage by weight
The polytetrafluoroethyldispersion dispersion 20 of 60% content
The silicone oil emulsion 5 of 55% content
Fluorinated acrylate emulsion 2
Nanometer or micron order imvite powder 3
Water 70
Compound method
Above-mentioned polytetrafluoroethyldispersion dispersion, silicone oil emulsion, fluorinated acrylate and imvite powder are placed in the dosage bunker.Through fully stirring, it is mixed at normal temperatures and pressures.And then add entry, through fully stirring, make coating liquid again.
Coating is handled
Adopt conventional postfinishing process, through dipping-pressure rolling-technical process such as typing-press polish, make filter material surface form the body composite membrane above-mentioned filtrate, multiple securely on filtrate.