CN101270062B - The production process of acetochlor by methylene method - Google Patents
The production process of acetochlor by methylene method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及农药领域,特别是涉及一种新型的乙草胺甲叉法生产工艺。The invention relates to the field of pesticides, in particular to a novel production process of acetochlor-methylidene method.
背景技术Background technique
乙草胺,通用名称为Acetochlor,化学名称为2’-甲基-6’-乙基-N-(乙氧甲基)-2-氯代乙酰替苯胺,是由美国孟山都公司研究开发的选择性芽前除草剂,能被杂草的幼芽和幼根吸收,抑制杂草的蛋白质合成而使杂草死亡,其在土壤中持效期可达2个月左右。乙草胺的化学结构式如下:Acetochlor, the common name is Acetochlor, and the chemical name is 2'-methyl-6'-ethyl-N-(ethoxymethyl)-2-chloroacetanilide, which is the choice researched and developed by Monsanto Company of the United States Sexual pre-emergent herbicide, can be absorbed by the young shoots and young roots of weeds, inhibit the protein synthesis of weeds and cause the death of weeds, and its effective period in the soil can reach about 2 months. The chemical structural formula of acetochlor is as follows:
目前国内的乙草胺合成方法主要是氯代醚法,该方法包括如下步骤:(1)在二甲苯溶剂中使2,6-甲乙基苯胺与氯乙酸和三氯化磷反应,生成2,6-甲乙基氯代乙酰替苯胺;(2)乙醇与聚甲醛在盐酸存在下反应得到氯甲基乙基醚;(3)2,6-甲乙基氯代乙酰替苯胺与步骤(2)制得的氯甲基乙基醚在碱性介质中反应得到乙草胺。该方法存在的问题主要是:反应中采用二甲苯作溶剂,生产过程中“三废”排放多,对环境污染大;同时所得乙草胺产品中含有致癌物质氯甲基乙基醚,对产品的安全性有很大影响,并因此影响产品的使用。此外,虽然目前国外也有个别利用亚乙基苯胺法生产酰胺化合物的报道,但其在生产过程中也存在大量利用二甲苯等芳烃溶剂的问题,溶剂消耗量大,成本高,对环境污染大,而且产率较低。The present domestic acetochlor synthetic method is mainly the chlorinated ether method, and this method comprises the steps: (1) in xylene solvent, 2,6-methylethylaniline is reacted with chloroacetic acid and phosphorus trichloride to generate 2, 6-methylethyl chloroacetanilide; (2) ethanol and polyoxymethylene react in the presence of hydrochloric acid to obtain chloromethyl ethyl ether; (3) 2,6-methylethyl chloroacetylanilide and step (2) preparation The obtained chloromethyl ethyl ether is reacted in an alkaline medium to obtain acetochlor. The problem that this method exists mainly is: adopt xylene to make solvent in the reaction, " three wastes " discharges a lot in the production process, and environmental pollution is big; Contain carcinogen chloromethyl ethyl ether in the obtained acetochlor product simultaneously, to the product's safety Security has a big impact and therefore affects the use of the product. In addition, although there are individual reports abroad on the production of amide compounds by the ethylene aniline method, there is also a problem of using a large number of aromatic solvents such as xylene in the production process, which leads to large solvent consumption, high cost, and great environmental pollution. And the yield is lower.
本发明就是为了克服上述问题,提供一种新型的乙草胺甲叉法生产工艺,该生产工艺采用非芳烃作溶剂,毒性低,大大减少了“三废”排放和对环境的污染;并且通过催化剂和稳定剂的使用,提高了乙草胺的产率,减少废物排放,降低生产成本,显著提高了经济效益。In order to overcome the above problems, the present invention provides a novel acetochlor methylene method production process, which uses non-aromatic hydrocarbons as solvents, has low toxicity, and greatly reduces the discharge of "three wastes" and environmental pollution; and through catalyst The use of the stabilizer and the stabilizer improves the yield of acetochlor, reduces waste discharge, reduces production costs, and significantly improves economic benefits.
发明内容Contents of the invention
本发明的目的在于提供一种新型的乙草胺甲叉法生产工艺,该甲叉法生产工艺包括如下步骤:The object of the present invention is to provide a kind of novel acetochlor methylene method production technology, this methylene method production technology comprises the steps:
1、在催化剂和稳定剂的作用下,使2-甲基-6-乙基苯胺与多聚甲醛在低毒的非芳烃溶剂环己烷、石油醚或环己烷和石油醚的混合物中脱水反应生成2-甲基-6-乙基-N-亚甲基苯胺(甲叉),转化率为97%以上(以2-甲基-6-乙基苯胺计),含量98%以上;产品不需要提纯即可进行下一步反应;1. Under the action of catalyst and stabilizer, dehydrate 2-methyl-6-ethylaniline and paraformaldehyde in low-toxic non-aromatic solvent cyclohexane, petroleum ether or a mixture of cyclohexane and petroleum ether The reaction generates 2-methyl-6-ethyl-N-methylene aniline (methylene), the conversion rate is more than 97% (in terms of 2-methyl-6-ethylaniline), and the content is more than 98%; the product The next step reaction can be carried out without purification;
2、在非芳烃溶剂或无溶剂条件下,使制得的2-甲基-6-乙基-N-亚甲基苯胺与氯乙酰氯进行酰化反应,然后使酰化反应产物与无水乙醇反应得到粗产品,分离得到乙草胺,转化率在93%以上(以2-甲基-6-乙基-N-亚甲基苯胺计),乙草胺含量在93%以上。2. Under non-aromatic solvent or solvent-free conditions, make the obtained 2-methyl-6-ethyl-N-methylene aniline and chloroacetyl chloride carry out acylation reaction, and then make the acylation reaction product and anhydrous The crude product is obtained by ethanol reaction, and acetochlor is obtained by separation, the conversion rate is above 93% (calculated as 2-methyl-6-ethyl-N-methylene aniline), and the content of acetochlor is above 93%.
反应过程如下:The reaction process is as follows:
其中催化剂优选为有机碱、无机碱或有机碱和无机碱的混合物,其中有机碱优选为三甲胺、三乙胺、三正丁基胺、吡啶或N-甲基吡咯等,无机碱优选为碱金属氢氧化物,碱金属氧化物或碱金属碳酸盐等,例如氢氧化钠、碳酸钠等。Wherein the catalyst is preferably an organic base, an inorganic base or a mixture of an organic base and an inorganic base, wherein the organic base is preferably trimethylamine, triethylamine, tri-n-butylamine, pyridine or N-methylpyrrole, etc., and the inorganic base is preferably an alkali Metal hydroxides, alkali metal oxides or alkali metal carbonates, etc., such as sodium hydroxide, sodium carbonate, etc.
其中稳定剂优选使用过渡金属粉末或负二价硫的化合物或过渡金属粉末与负二价硫化合物的混合物,其中金属粉末优选使用铁粉、锡粉或锌粉,负二价硫的化合物优选使用(NH4)2S、NH4HS或Na2S。Among them, the stabilizer preferably uses transition metal powder or a compound of negative divalent sulfur or a mixture of transition metal powder and negative divalent sulfur compound, wherein the metal powder preferably uses iron powder, tin powder or zinc powder, and the compound of negative divalent sulfur preferably uses ( NH4 ) 2S , NH4HS or Na2S .
在使用过渡金属粉末与负二价硫化合物的混合物的情况下,过渡金属粉末与负二价硫化合物的摩尔比优选为1∶1-8∶1。In the case of using a mixture of transition metal powder and negative divalent sulfur compound, the molar ratio of transition metal powder to negative divalent sulfur compound is preferably 1:1-8:1.
其中稳定剂与2-甲基-6-乙基苯胺的物质的量比(摩尔比)优选为0.001-0.1∶1。Wherein the substance ratio (molar ratio) of the stabilizer to 2-methyl-6-ethylaniline is preferably 0.001-0.1:1.
当非芳烃溶剂为环己烷和石油醚的混合物时,如果石油醚质量占混合物质量的20%以下,则非芳烃溶剂优选占总反应物质量的75-90%;如果石油醚质量占混合物质量的20-45%,则非芳烃溶剂优选占总反应物质量的60-80%;如果石油醚质量占混合物质量的45-80%,则非芳烃溶剂优选占总反应物质量的45-60%;如果石油醚质量占混合物质量的80%以上,则非芳烃溶剂优选占总反应物质量的35-50%。When the non-aromatic solvent is a mixture of hexanaphthene and sherwood oil, if the quality of sherwood oil accounts for less than 20% of the mass of the mixture, then the non-aromatic solvent preferably accounts for 75-90% of the total reactant mass; if the mass of sherwood oil accounts for the mass of the mixture If the quality of petroleum ether accounts for 45-80% of the mass of the mixture, then the non-aromatic solvent preferably accounts for 45-60% of the total reactant mass ; If the quality of petroleum ether accounts for more than 80% of the mass of the mixture, the non-aromatic solvent preferably accounts for 35-50% of the total reactant mass.
其中在甲叉的生产过程中,反应温度优选为40-100℃;在甲叉与氯乙酰氯酰化过程中,反应温度优选为15-120℃。Wherein, in the production process of methylene, the reaction temperature is preferably 40-100° C.; in the acylation process of methylene and chloroacetyl chloride, the reaction temperature is preferably 15-120° C.
具体实施方式:Detailed ways:
下面结合实施例对本发明作进一步说明,但本发明决不限于下述实施例。The present invention will be further described below in conjunction with embodiment, but the present invention is by no means limited to following embodiment.
实施例1Example 1
取2-甲基-6-乙基苯胺62g,分别加入环己烷150g,95%乙醇16g,稳定剂NH4HS 0.5g,多聚甲醛28g,催化剂氢氧化钠0.15g,加入500ml四口瓶中,搅拌,升温到36℃反应50分钟后,开始分水,分水结束后,蒸出环己烷,得到甲叉67.1g,含量99%,转化率99.4%。Take 62g of 2-methyl-6-ethylaniline, add 150g of cyclohexane, 16g of 95% ethanol, 0.5g of stabilizer NH 4 HS, 28g of paraformaldehyde, 0.15g of catalyst sodium hydroxide, and add into a 500ml four-necked bottle During the process, stir, heat up to 36°C and react for 50 minutes, then start water separation. After water separation, cyclohexane is distilled off to obtain 67.1 g of methylene, with a content of 99% and a conversion rate of 99.4%.
取氯乙酰氯60g,甲叉67.1g,加入500ml四口瓶中,搅拌,保持温度在20℃以下,反应2小时后,加入100g无水乙醇反应2小时,通入NH3到pH=7~9左右,滤出固体氯化铵,滤液蒸出环己烷,得到乙草胺122.5g,含量94.5%,转化率94%。Take 60g of chloroacetyl chloride and 67.1g of methylene chloride, add them into a 500ml four-neck flask, stir, keep the temperature below 20°C, react for 2 hours, add 100g of absolute ethanol to react for 2 hours, and feed NH 3 until the pH=7~ At about 9, solid ammonium chloride was filtered out, and cyclohexane was evaporated from the filtrate to obtain 122.5 g of acetochlor, with a content of 94.5% and a conversion rate of 94%.
实施例2Example 2
取2-甲基-6-乙基苯胺62g,加入环己烷和石油醚混合溶剂110g(石油醚质量占80%),95%乙醇16g,摩尔比为1∶1的稳定剂NH4HS和Fe粉0.3g,多聚甲醛28g,三正丁基胺0.5g,加入500ml四口瓶中搅拌,升温到60℃反应40分钟后,开始分水,分水结束后,蒸出溶剂,得到甲叉67.3g,含量99.1%,转化率98.8%。Get 2-methyl-6-ethylaniline 62g, add cyclohexane and petroleum ether mixed solvent 110g (petroleum ether quality accounts for 80%), 95% ethanol 16g, the stabilizer NH HS and Add 0.3g of Fe powder, 28g of paraformaldehyde, and 0.5g of tri-n-butylamine into a 500ml four-neck flask and stir. After raising the temperature to 60°C and reacting for 40 minutes, water separation begins. After the water separation is completed, the solvent is evaporated to obtain formazan Fork 67.3g, content 99.1%, conversion rate 98.8%.
取氯乙酰氯62g,甲叉67.3g,加入500ml四口瓶中,搅拌,保持20℃以下,反应2小时后,加入200g无水乙醇反应2小时,通入NH3到pH=7~9左右,过滤得固体氯化铵,滤液蒸出环己烷和石油醚,得到乙草胺121.9g,含量94.2%,转化率93.7%。Take 62g of chloroacetyl chloride and 67.3g of methylene chloride, add them into a 500ml four-neck flask, stir, keep below 20°C, react for 2 hours, add 200g of absolute ethanol to react for 2 hours, and feed NH3 until the pH is about 7~9 , filtered to obtain solid ammonium chloride, and the filtrate was distilled to remove cyclohexane and petroleum ether to obtain 121.9 g of acetochlor with a content of 94.2% and a conversion rate of 93.7%.
实施例3Example 3
取2-甲基-6-乙基苯胺62g,分别加入石油醚60g,95%乙醇16g,稳定剂(NH4)2S 0.35g,多聚甲醛28g,吡啶0.5g,加入500ml四口瓶中,搅拌,升温到66℃反应40分钟后,开始分水,分水结束后,蒸出石油醚,得到甲叉66.8g,含量99.3%,转化率98.3%。Take 62g of 2-methyl-6-ethylaniline, add 60g of petroleum ether, 16g of 95% ethanol, 0.35g of stabilizer (NH 4 ) 2 S, 28g of paraformaldehyde, and 0.5g of pyridine into a 500ml four-necked bottle , stirred, heated up to 66° C. and reacted for 40 minutes, then began to divide the water. After the water was separated, the petroleum ether was distilled off to obtain 66.8 g of methylene, with a content of 99.3% and a conversion rate of 98.3%.
取氯乙酰氯60g,甲叉67g,加入500ml四口瓶中,搅拌,保持20℃以下,反应2小时后,加入200g无水乙醇反应2小时,通入NH3到pH=7~9左右,过滤得固体氯化铵,滤液蒸出石油醚,得到乙草胺122.2g,含量95%,转化率94.1%。Take 60g of chloroacetyl chloride and 67g of methylene chloride, add them into a 500ml four-neck flask, stir, keep below 20°C, react for 2 hours, add 200g of absolute ethanol to react for 2 hours, and feed NH 3 until the pH=7~9. Solid ammonium chloride was obtained by filtration, and petroleum ether was evaporated from the filtrate to obtain 122.2 g of acetochlor with a content of 95% and a conversion rate of 94.1%.
实施例4Example 4
取2-甲基-6-乙基苯胺62g,分别加入环己烷和石油醚混合溶剂80g(石油醚质量占50%),95%乙醇16g,稳定剂Sn粉0.5g,多聚甲醛28g,催化剂Na2CO30.5g,加入500ml四口瓶中,搅拌,升温不超过40℃反应60分钟后,开始分水,分水结束后,蒸出环己烷和石油醚,得到甲叉66.9g,含量98.1%,转化率97.2%。Get 2-methyl-6-ethylaniline 62g, add cyclohexane and petroleum ether mixed solvent 80g (petroleum ether quality accounts for 50%) respectively, 95% ethanol 16g, stabilizer Sn powder 0.5g, paraformaldehyde 28g, Catalyst Na 2 CO 3 0.5g, put into a 500ml four-necked bottle, stir, and raise the temperature not to exceed 40°C for 60 minutes, then start water separation, after water separation, distill off cyclohexane and petroleum ether to obtain 66.9g of methylene , content 98.1%, conversion rate 97.2%.
取氯乙酰氯60g,甲叉67g,加入500ml四口瓶中,搅拌,保持20℃以下,反应2小时后,加入100g无水乙醇反应2小时,通入NH3到pH=7~9,过滤得固体氯化铵,滤液蒸出环己烷和石油醚,得到乙草胺122.1g,含量94.2%,转化率93.8%。Take 60g of chloroacetyl chloride and 67g of methylene chloride, add them into a 500ml four-neck flask, stir, keep below 20°C, react for 2 hours, add 100g of absolute ethanol to react for 2 hours, pour NH 3 to pH=7~9, filter Solid ammonium chloride was obtained, and cyclohexane and petroleum ether were evaporated from the filtrate to obtain 122.1 g of acetochlor with a content of 94.2% and a conversion rate of 93.8%.
实施例5Example 5
取2-甲基-6-乙基苯胺62g,加入石油醚和环己烷混合溶剂90g(石油醚质量占30%),95%乙醇16g,稳定剂Zn粉0.5g,多聚甲醛28g,催化剂三乙胺0.5g,加入500ml四口瓶中,搅拌,升温到55~60℃反应40分钟后,开始分水,分水结束后,蒸出环己烷和石油醚,得到甲叉67g,含量98.8%,转化率98.1%。Get 2-methyl-6-ethylaniline 62g, add petroleum ether and cyclohexane mixed solvent 90g (petroleum ether quality accounts for 30%), 95% ethanol 16g, stabilizer Zn powder 0.5g, paraformaldehyde 28g, catalyst Add 0.5g of triethylamine into a 500ml four-neck bottle, stir, heat up to 55-60°C and react for 40 minutes, then start water separation. After the water separation, distill off cyclohexane and petroleum ether to obtain 67g of methylene, content 98.8%, conversion rate 98.1%.
取氯乙酰氯61g,甲叉67g,加入500ml四口瓶中,搅拌,保持20℃以下,反应2小时后,加入180g无水乙醇,保温40℃反应2小时,通入NH3到pH=7~9,过滤得固体氯化铵,滤液蒸出环己烷和石油醚,得到乙草胺119.8g,含量96.2%,转化率93.7%。Take 61g of chloroacetyl chloride and 67g of methylene chloride, add them into a 500ml four-neck flask, stir, keep below 20°C, react for 2 hours, add 180g of absolute ethanol, keep warm at 40°C for 2 hours, and pass in NH3 until pH=7 ~9, solid ammonium chloride was obtained by filtration, cyclohexane and petroleum ether were evaporated from the filtrate to obtain 119.8 g of acetochlor with a content of 96.2% and a conversion rate of 93.7%.
对比实施例1Comparative Example 1
取2-甲基-6-乙基苯胺62g,分别加入环己烷150g,95%乙醇16g,多聚甲醛28g,催化剂氢氧化钠0.15g,加入500ml四口瓶中,搅拌,升温到36℃反应50分钟后,开始分水,分水结束后,蒸出环己烷,得到甲叉60g,含量98%,转化率87.1%。Take 62g of 2-methyl-6-ethylaniline, add 150g of cyclohexane, 16g of 95% ethanol, 28g of paraformaldehyde, and 0.15g of catalyst sodium hydroxide into a 500ml four-necked bottle, stir, and heat up to 36°C After reacting for 50 minutes, water separation was started. After the water separation, cyclohexane was distilled off to obtain 60 g of methylene, with a content of 98% and a conversion rate of 87.1%.
取氯乙酰氯60g,甲叉60g,加入500ml四口瓶中,搅拌,保持温度在20℃以下,反应2小时后,加入100g无水乙醇反应2小时,通入NH3到pH=7~9左右,滤出固体氯化铵,将滤液中的环己烷蒸出,得到乙草胺101.5g,含量90.5%,转化率83.4%。Take 60g of chloroacetyl chloride and 60g of methylene chloride, add them into a 500ml four-neck flask, stir, keep the temperature below 20°C, react for 2 hours, add 100g of absolute ethanol for 2 hours, and feed NH 3 until the pH=7~9 Left and right, the solid ammonium chloride was filtered out, and the cyclohexane in the filtrate was distilled off to obtain 101.5 g of acetochlor, with a content of 90.5% and a conversion rate of 83.4%.
对比实施例2Comparative Example 2
取2-甲基-6-乙基苯胺62g,加入环己烷和石油醚,石油醚质量占80%(混合溶剂110g),95%乙醇16g,摩尔比为1∶1的稳定剂(NH4HS)和Fe粉0.3g,多聚甲醛28g,三正丁基胺0.5g,加入500ml四口瓶中搅拌,升温到60℃反应40分钟后,开始分水,分水结束后,蒸出溶剂,得到甲叉59.3g,含量98%,转化率86.1%。Take 62g of 2-methyl-6-ethylaniline, add cyclohexane and petroleum ether, the quality of petroleum ether accounts for 80% (mixed solvent 110g), 16g of 95% ethanol, and a stabilizer (NH4HS) with a molar ratio of 1:1 Add 0.3g of Fe powder, 28g of paraformaldehyde, and 0.5g of tri-n-butylamine into a 500ml four-necked bottle and stir, heat up to 60°C and react for 40 minutes, then start water separation. After the water separation is completed, distill off the solvent to obtain Methylidene 59.3g, content 98%, conversion rate 86.1%.
取氯乙酰氯62g,甲叉59.3g,加入500ml四口瓶中,搅拌,保持20℃以下,反应2小时后,加入200g无水乙醇反应2小时,通入NH3到pH=7~9左右,过滤得固体氯化铵,滤液蒸出环己烷和石油醚,得到乙草胺102.1g,含量90.2%,转化率84.6%。Take 62g of chloroacetyl chloride and 59.3g of methylene chloride, add them into a 500ml four-neck flask, stir, keep below 20°C, react for 2 hours, add 200g of absolute ethanol to react for 2 hours, and feed NH3 until the pH is about 7~9 , filtered to obtain solid ammonium chloride, and the filtrate was distilled to remove cyclohexane and petroleum ether to obtain 102.1 g of acetochlor with a content of 90.2% and a conversion rate of 84.6%.
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