Mounting process of three-core cable shrink terminal
Technical field
The invention belongs to power cable mounting technology field in the electrical power transmission system, particularly a kind of mounting process of three-core cable shrink terminal.
Background technology
Traditional thermal shrinkage type cable termination mostly is pottery greatly or other insulating material are made insulator, material does not have elasticity, adopt wrapped formula, combine not tight with cable core or cable sheathing, easy watered and wetting, electric lower with mechanical strength, the mounting process more complicated, parts damage easily in the installation process, thereby be subjected to the restriction of material behavior, the interface field intensity is on the low side, is difficult to satisfy the needs of the above electrical power transmission system long-term safety operation of 15kv, and traditional mounting technique does not possess protection against the tide, safety function such as explosion-proof and fire-retardant.
Summary of the invention
The purpose of this invention is to provide a kind of mounting process of three-core cable shrink terminal, it is characterized in that, concrete installation steps are as follows:
1) make moist in order to reduce cable end, pollution or the uneven influence that brings, the cable end strip off cable jacket 1 after the alignment is exposed three cable cores;
2) getting constant force spring 3 is clamped on ground wire 2 on the steel armour, and on constant force spring, cut the steel armour, excise inner sheath after measuring 10mm backward by excision steel armour end, and wrap up a circle PVC tape respectively in the end of cable core and mark 6, can prevent that copper shield 5 is scattered;
3) with single-coated foam 4 constant force spring 3 is twined some circles, make it and cable jacket 1 smooth connection, end volume one with another ground wire encloses again, insert the three-core cable root, and with screwdriver to the root push-tight, will remain ground wire and enclose the three-phase copper shield 5 outsides downward reflexed behind the circle of reeling, form reflexed ground wire 7, with a constant force spring 3 reflexed ground wire 7 is tightened again, with single-coated foam 4 constant force spring 3 is wrapped, and ground wire 2 and reflexed ground wire 7 separately are wrapped on the cable jacket 1;
4) get tri-finger stall 8,10 extractions of supporter core rope in the tri-finger stall pipe 9 are a bit of, be inserted in the three-core cable root then gently, extract supporter core ropes 10 in the tri-finger stall pipe 9 out, extract supporter core ropes 10 in the tri-finger stall 8 again out;
5) cable core that respectively shrinkage protecting pipe 11 is inserted in band copper shield 5 overlaps 10mm at least to fingerstall pipe 9;
6) along the last tip cut-off copper shield 5 of shrinkage protecting pipe 11, expose semi-conductive layer and main insulation, outwards the semiconductive layer incision position is whittled into the inclined-plane with guarded blade utility knife by main insulation respectively, and on shrinkage protecting pipe 11, carries out mark 6 location, note not polishing semiconductive layer with the PVC self-adhesive tape;
7) clean main insulation surface, confirm the no conductive particle in main insulation surface, evenly smear silicone grease on its surface, take out the shrinkage terminal then respectively, to carry out mark 6 location with the PVC self-adhesive tape on the shrinkage terminal termination aligning shrinkage protecting pipe 11, be inserted in the cable core of band main insulation 12, extract supporter core rope 10 out;
8) 5mm on the other end of shrinkage terminal is measured at the place terminal hole depth and add 5mm, excise unnecessary shrinkage protecting pipe and expose the cable core of being with main insulation 12, and divest main insulation, the main insulation incision position is whittled into fillet, expose the cable core of being with copper shield, and be inserted in binding post, crimping is firm, removes burr, and be whittled at crimping place and main insulation incision position and twine single-coated foam on the fillet, thickness is consistent with the top of shrinkage terminal, forms the tapered overlap joint of smooth excessiveness, and the sealed insulation end;
9) will seal mark tube core supporter core rope respectively and extract the termination out, be inserted in binding post then, and the top of cover part shrinkage terminal, extract supporter core rope 10 out, finish the installation of three-core cable shrink terminal.
The ground wire 2 of described step 3 and reflexed ground wire 7 will guarantee the two mutually insulated;
Described step 5 also comprises, when fruit shrinkage terminal mounting process is out of doors during terminal applies, then the fingerstall end after shrinking upwards to be dug, and digging the cable jacket winding single-coated foam 4 of part, after smearing a circle binding agent, turn back fingerstall, and twine single-coated foam 4 enhanced leaktightness in fingerstall end and cable jacket junction.
Described shrinkage terminal applies in step 5,7,8 and 9, is smeared binding agent in the junction of parts when the open air, or twines the single-coated foam enhanced leaktightness in the junction.
Effect intentionally of the present invention is to adopt shrinkage terminal assembling electrical power transmission system, characteristics according to the shrinkage terminal adopt new mounting process, this technology have mounting process simple, understand, grasp easily, high efficiency, can satisfy the needs of the above electrical power transmission system long-term safety of 15ky operation, possess protection against the tide, safety function such as explosion-proof and fire-retardant.
Description of drawings
Fig. 1 is the strip off cable jacket, exposes three cable core process schematic representations.
Fig. 2 is for installing the process schematic representation of tri-finger stall.
Fig. 3 is a cable core main insulating layer treatment process schematic diagram.
Fig. 4 is three-core cable shrink terminal mounting structure figure.
Embodiment
The invention provides a kind of mounting process of three-core cable shrink terminal.Below in conjunction with accompanying drawing, be example with the 15KV mounting process of three-core cable shrink terminal, specify installation steps of the present invention:
1) make moist in order to reduce cable end, pollution or the uneven influence that brings, the cable after the alignment is measured more than the 900mm backward by cable end, open stripping cable jacket 1 and expose three cable cores;
2) getting constant force spring 3 is clamped on ground wire 2 on the steel armour, and on constant force spring, cut the steel armour, after measuring 10mm backward, steel armour end excises inner sheath by excising, note not injuring copper shield 5, and wrap up red, yellow, the green three coloring agent bands of a circle PVC in the end of cable core respectively and mark 6, prevent that copper shield 5 is scattered (as shown in Figure 1);
3) with single-coated foam 4 constant force spring 3 is twined some circles, make it and cable jacket 1 smooth connection, thickness can not surpass cable jacket 2mm, end volume one with another ground wire encloses again, insert the three-core cable root, and with screwdriver to the root push-tight, to remain ground wire and enclose three-phase copper shield 5 outsides coiling one circle back reflexed downwards, form reflexed ground wire 7, with a constant force spring 3 reflexed ground wire 7 is tightened, pay special attention to, ground wire 2 and reflexed ground wire 7 are separately, not on same axis, guarantee the two mutually insulated;
4) with single-coated foam 4 constant force spring 3 is wrapped, and ground wire 2 and reflexed ground wire 7 separately are wrapped on the cable jacket 1, the thickness of single-coated foam 4 can not surpass cable jacket 2mm (as shown in Figure 1);
5) get tri-finger stall 8,10 extractions of supporter core rope in the tri-finger stall pipe 9 are a bit of, be inserted in the three-core cable root then gently, extract supporter core ropes 10 in the tri-finger stall pipe 9 out, extract supporter core ropes 10 in the tri-finger stall 8 again out; When fruit shrinkage terminal mounting process is out of doors during terminal applies, then the fingerstall end after shrinking upwards to be dug, and digging the cable jacket winding single-coated foam 4 of part, after smearing a circle binding agent, turn back fingerstall, and twine single-coated foam 4 enhanced leaktightness in fingerstall end and cable jacket junction.
6) extract out supporter core rope in the shrinkage protecting pipe 11 10 a bit of respectively, the cable core that is inserted in band copper shield 5 then gently overlaps 10mm at least to fingerstall pipe 9, extract supporter core rope 10 (as shown in Figure 2) in the shrinkage protecting pipe 11 out, if outdoor terminal will be smeared the binding agent enhanced leaktightness in lap-joint;
7) along the last tip cut-off copper shield 5 of shrinkage protecting pipe 11, but do not injure semi-conductive layer, again that the last tip cut-off 30mm of shrinkage sheath is long semi-conductive layer, note not injuring main insulation, outwards the semiconductive layer incision position is whittled into the inclined-plane with guarded blade utility knife by main insulation respectively, measure 50mm backward at the semiconductive layer incision position respectively then, carry out mark 6 location (as shown in Figure 3), note not polishing semiconductive layer with the PVC self-adhesive tape;
8) with emery cloth strip cleaning main insulation surface, confirm the no conductive particle in main insulation surface, then with cleaning paper cleaning main insulation surface, after careful inspection main insulation surface does not have no conductive particle and impurity, evenly smear silicone grease on its surface, take out the shrinkage terminal then respectively, extract supporter core rope 10 out termination, the direction that makes progress with shrinkage terminal termination is inserted in the cable core of band main insulation 12 respectively, to carry out mark 6 location with the PVC self-adhesive tape on the shrinkage terminal termination aligning shrinkage protecting pipe 11, extract supporter core rope 10 out, if outdoor terminal will be smeared the binding agent enhanced leaktightness in lap-joint:
9) measure the terminal hole depth and add 5mm at the other end of shrinkage terminal is made progress 5mm place, excise unnecessary shrinkage protecting pipe and expose the cable core of being with main insulation 12, and divest main insulation, the main insulation incision position is whittled into fillet, expose the cable core of being with copper shield, and be inserted in binding post, crimping is firm, remove burr, and be whittled at crimping place and main insulation incision position and twine single-coated foam on the fillet, thickness is consistent with the top of shrinkage terminal, forms the tapered overlap joint of smooth excessiveness, and the sealed insulation end, if outdoor terminal will be smeared the binding agent enhanced leaktightness in lap-joint.
10) will seal mark tube core supporter core rope respectively and extract the termination out, be inserted in binding post then, and the top of cover part shrinkage terminal, extract 10 (as shown in Figure 4) of supporter core rope out; If outdoor terminal will twine single-coated foam 4 enhanced leaktightness in lap-joint.